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Summary of Contents for Lamtec F130I
- Page 1 Manual Flame Monitoring Device F130I Sensors and Systems for Combustion Engineering www.lamtec.de...
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Page 3: Table Of Contents
Table of Contents Table of Contents Important Information about the Manual ........4 Purpose/Applicability of the Document . - Page 4 11.2.4 F130I terminal connection diagram ........39...
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Page 5: Important Information About The Manual
• HW: 1.0.0.0 If you utilise a different version, this can lead to other effects to your device than those de- scribed here. The flame monitor F130I complies with the following standards and directives: • DIN EN 298:2012 • DIN EN 60730-2-5:2015 •... -
Page 6: Target Group
Important Information about the Manual Target Group These instructions must have been read carefully and completely before commencing with any work. The basic prerequisite for working safely is compliance with all the specified safety instructions. NOTICE All assembly, commissioning, troubleshooting and maintenance work may only be carried out by authorised and trained personnel. -
Page 7: General Safety Instructions
General Safety Instructions General Safety Instructions Classification of the Safety Instructions and Warnings The following symbols are used in this document to draw the user's attention to important safe- ty information. They are located at points where the information is required. It is essential that the safety information is observed and followed, and that applies particularly to the warnings. -
Page 8: Product Safety
General Safety Instructions Product Safety WARNING! This product is state-of-the-art technology and complies with the generally accepted safety-related rules and regulations. Every device is tested before delivery to ensure that it is working properly and safely. Only use this product when it is perfect condition and in accordance with the manual, the prevailing regulations and guidelines and the applicable safety and accident prevention regulations. -
Page 9: Product-Specific Dangers
WARNING! The F130I is a safety device. Only specialist staff of the manufacturer or people approved by the manufacturer may intervene. No interventions by anyone else are permissible. This ap- plies, in particular, in the event of a defective fuse. - Page 10 Ensure that the maximum permitted operating temperature (refer to this in table 11.1 Technical Data), particularly due to radiant heat, is not exceeded at the installation loca- tion. Take action to ensure sufficient cooling. NOTICE LAMTEC recommends that you use ESD equipment when working on the electrics/electron- ics!
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Page 11: Mounting Notes
Compliance with national safety regulations and standards is required at all times. Note that approvals for accessories, in particular the optical flame sensor, are not part of the approval of the F130I. During the assembly and installation process, you must meet the requirements of stand- ards DIN / VDE 0100, 0550 and DIN / VDE 0722. -
Page 12: Installation Notes
General Safety Instructions Installation Notes WARNING! Please observe the following warnings to avoid personal injury and damage to property and the environment: Tighten the screw terminals of the F130l using a sufficient tightening torque. Supply the feed cable with L, N and FPE only. The neutral conductor may not have any potential difference to FPE. -
Page 13: Information About Connecting The Flame Sensor
General Safety Instructions Information about connecting the flame sensor WARNING! It is important that signal transmission be as free of interference and loss as possible Do not lay the sensor lead with other leads – lead capacities decrease the size of the flame signal –... -
Page 14: Product Description
The flame monitor is used in combustion plants to record the burner flame in the combustion chamber and signal the flame signal to the downstream burner control system by means of a safety-oriented, potential-free relay output. F130I housing LED display Device connector... -
Page 15: Life Cycle
Product Description Life Cycle The device is designed to have a service life of Gerät 10 years or 250,000 cycles. The obser- vations about likelihood of failure are based on these values. The actual service life of the Gerät depends on the ambient temperature among other factors. In particular, operation at high temperatures reduces the actual service life. -
Page 16: Design And Functions
Design and Functions Design and Functions Design Fig. 4-1 Flame monitoring The flame monitor consists of the F130l evaluation device and the flame sensors from chapter 4.2 Flame Sensors The F130l evaluation device is connected by pluggable screw terminals. The following connection terminals are available: •... -
Page 17: Design
Observe the respective national approvals of the flame sensors, e.g. exists for * no UL ap- proval. NOTICE LAMTEC guarantees that the flame monitor is in perfect working order but cannot offer any guarantees if it is used improperly. Continuous operation capability is provided only for sole use of ionisation electrode. When connecting a UV/LDR sensor the F130I should be used for intermittent operation. -
Page 18: Functional Description
Design and Functions Functional Description Flame monitoring The flame sensors listed in chapter 4.2 Flame Sensors are intended for connection to the flame sensor inputs. Depending on the flame sensor, different properties of the flame are used in order to determine the status of the flame as well as its intensity and to convert it into elec- trical signal that can be evaluated. -
Page 19: Ul Listed
Design and Functions The amount of the ionisation current can also be determined via a shunt measuring principle using a multimeter. The measured voltage is to be converted as follows into the ionisation cur- rent: 10 mVDC = 1 μADC •... -
Page 20: Control Elements
Design and Functions Control Elements Configuring the device via configuration switches There are 8 DIP switches inside the F130l for making parameter settings to the device. WARNING! Observe the safety instructions when working on the housing. Fig. 4-2 Opening the housing NOTICE ... - Page 21 Design and Functions To activate the configuration switches UP1 to HP3, switch HP4 must be set to 1. Fig. 4-3 DIP switches on the F130l The following settings can be made using the configuration switches: Switch no. Setting UP 1 No Function UP 2 free...
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Page 22: Commissioning
Commissioning Commissioning Safety 5.1.1 Safety When Putting the Device Into Operation WARNING! Observe the safety instructions from chapter 2. Disregard for these safety instructions can result in severe injuries or significant physical dam- age. DANGER! Danger if shock protection is not provided There is a risk of death or very serious injury from electric shock. -
Page 23: Setup
Commissioning NOTICE Shielding/extension of connecting cables Warning to avoid damage to property Apply shielded cables directly (without any intermediate terminals if at all possible). If intermediate terminals are necessary, take the shortest route to applying the shielding to the terminal. ... -
Page 24: Installation And Positioning Of The Optical Flame Sensor
Mounting the device using a holder If at all possible, mount the optical flame sensor to the burner/boiler viewing opening using a holder optimised by LAMTEC for use with flame sensors. The flame sensor is now mounted. Please observe the following instructions about aligning the optical flame sensor. -
Page 25: Positioning Of The Ionisation Electrode
Commissioning 5.2.5 Positioning of the ionisation electrode Observe the following points when positioning the ionisation electrode (lance): • Select a position so that the sensor electrode as well as the counter electrode (burner noz- zle possibly with additional electrodes for increasing the effective area) remain in contact with the flame in the entire control range of the burner. -
Page 26: Putting The Device Into Operation For The First Time
Commissioning Putting the Device into Operation for the First Time 5.3.1 Requirements WARNING! Observe the safety instructions in chapter 2. Disregard for these safety instructions can result in severe injuries or significant phys- ical damage. Initial start-up requirements: • The F130l evaluation device, as well as the corresponding flame sensor are mounted ac- cording to the specifications from chapter 5.2 Setup. -
Page 27: Acceptance
Commissioning flame relay output opens and the signal to close the safety shut-off valve has triggered. The shut-off test in the relevant power range and all relevant operational modes of the fir- ing must be carried out. WARNING! For each change of the position or configuration of the flame monitoring, the switch-off time must be reverified. -
Page 28: Maintenance
Create a log for the measurements and tests that have been performed. This must also be confirmed by signature of the operator, if necessary. Customer Service Information Please contact LAMTEC Service/Support if you have any questions. LAMTEC GmbH & Co.KG Sensors and Systems for Combustion Technology Wiesenstraße 6... -
Page 29: Warranty And Delivery Terms
The device is shipped as specified in the purchase order information. LAMTEC's terms and conditions of delivery and service and the general terms and conditions of delivery and service... -
Page 30: Repairs
Repairs Repairs WARNING! Observe the safety instructions in chapter 2. Disregard for these safety instructions can result in severe injuries or significant physical damage. When replacing the F130l or a flame sensor, it must be replaced by a device with the same identification information. -
Page 31: Correcting Faults
Check inputs and outputs for short-circuit and interruptions. NOTICE Permanent fault If a fault cannot be reset, please contact the LAMTEC maintenance and repair department for assistance. Only the maintenance and repair department may perform repairs. Information About the Repair Service Please contact LAMTEC Service/Support if you have any questions. -
Page 32: Decommissioning
De-energise the device and its components. Heed the information provided by the burner/boiler manufacturer during disassembly. LAMTEC Leipzig GmbH & Co KG is to be informed of the decommissioning. The type and se- rial number of the decommissioned device must be provided. -
Page 33: Disposal Notes
Disposal Notes Disposal Notes NOTICE Improper or inadequate recycling harms the environment. Please observe the regional dispos- al regulations. The device itself is to be recycled as electronic waste to returned to the burner or boiler manufacturer. -
Page 34: Appendix
The attainable ionisation current at the plant is dependent on the supply voltage. The higher the supply voltage, the higher the sensitivity of the Ionisation lance. The min. sensitivity of the device of 1 uA is independent on the supply voltage. See also Chapter F130I connection diagram 120 V device. - Page 35 Appendix Input parameters < 10 m/32,8 ft Connection cable for ionisation electrode Connection cable for auxiliary power < 3 m/9.8 ft UV input Sensor voltage supply (Auxiliary power) > 200 VAC- lead mains potential Permitted external input voltage to 230 VAC 50/60 Hz X16/1 for connection of a switch contact = 100 μA Input current in the ON state...
- Page 36 Appendix Output parameters max. 240 Ω Load Intrinsic error ± 2 % from 1/3 of the value range Connection cable ≥ 10 m/32.8 ft must be shielded and Connection cable applied one side to FPE. Shunt measuring 10 mV (DC) = 1 μA (DC) Transmission ratio ionisation current to voltage to be measured ≤...
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Page 37: Connecting Diagrams
Appendix 11.2 Connecting Diagrams 11.2.1 F130I connection diagram 230V device Fig. 11-3 F130I connection diagram 230V device * FSB currently no funktion... -
Page 38: F130I Connection Diagram 120V Device
Appendix 11.2.2 F130I connection diagram 120V device Fig. 11-4 F130I connection diagram 120V device *FSB currently no function ** or without transformer, such as 230V device... -
Page 39: Application Example
Brahma Type AR1 Series 01 • Code 18211002 • 0,5 VA • Connection via flat connector 6.3 x 0.8 mm Fig. 11-5 Brahma transformer 120 V Type AR1 Series 01 Connection on F130I Fig. 11-6 F130I Connection diagram Brahma transformer *FSB currently no function... - Page 40 Appendix Connection of several F130I Fig. 11-7 Application example F130I Brahma transformer 120V...
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Page 41: F130I Terminal Connection Diagram
Appendix 11.2.4 F130I terminal connection diagram The sockets have a slot coding. This largely prevents the sockets from being swap. Terminal Description of Description of PIN Coding terminal FSB - Vcc (currently no function) FSB - GND FSB - H... -
Page 42: List Of Abbreviations
Power (supply voltage) Error Flame Scanner System Bus is a communication interface developed by LAMTEC that works with a protocol of the same name A light dependent resistor or a flame sensor input for this type of flame sensor. -
Page 43: Declaration Of Conformity
Appendix 11.4 Declaration of Conformity... - Page 44 Appendix...
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Page 45: Order Information
Appendix 11.5 Order Information Flame monitor F130I Order number Flame monitor F130I supply voltage 230 VAC 659G1001 Flame monitor F130I supply voltage 120 VAC 659G1002... - Page 46 The information in this publication is subject to technical changes. LAMTEC Meß- und Regeltechnik für Feuerungen GmbH & Co. KG Wiesenstraße 6 D-69190 Walldorf Telefon: +49 (0) 6227 6052-0 info@lamtec.de Telefax: +49 (0) 6227 6052-57 www.lamtec.de Printed in Germany | Copyright 2019...
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