APM 3DLevelScanner Series Documentation Kit

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Operating instructions manual (39 pages)

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• Hardware Manual

• cFMus Control Drawing

• ATEX Safety Manual

3DLevelScanner

Changing the market

from level to volume

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Page 1 3DLevelScanner 3DLevelScanner Changing the market from level to volume Documentation Kit Content: • Hardware Manual • cFMus Control Drawing • ATEX Safety Manual...
Page 2: Table Of Contents
DIFFERENT CONNECTION METHODS ..............21 4-20 ..................... 21 ONNECTION HART C ..................21 OMMUNICATION RS485 C ..................22 OMMUNICATION ..............22 OMMUNICATION USING THE TCP/IP C ..................22 OMMUNICATION APPENDIX A: ONBOARD CONFIGURATION ..............23 3DLevelScanner Operating Instructions © 2013 APM all rights reserved...
Page 3 APPENDIX E: SPECIFICATIONS ..................36 ........................ 36 ECHNICAL DATA ........................39 IMENSIONS APPENDIX F: RMA PROCEDURE ................... 41 ................41 ETURN ATERIAL UTHORIZATION OLICY APPENDIX G: STANDARDS & APPROVALS ..............43 3DLevelScanner Operating Instructions © 2013 APM all rights reserved...
Page 4: About This Document
If the 3DLevelScanner is used in a manner not specified in this manual, the protection provided by the 3DLevelScanner will be impaired. 3DLevelScanner Operating Instructions © 2013 APM all rights reserved...
Page 5: Storage And Transport
Storage and transport The scanner is protected by special packaging during transport, and is guaranteed to handle normal loads during transport. 3DLevelScanner Operating Instructions © 2013 APM all rights reserved...
Page 6: 3Dlevelscannerᵀᴹ Overview
3DLevelScannerᵀᴹ Overview Theory of Operation The APM 3DLevelScanner™ is the only device available which delivers accurate measurement of bulk solids and powders – regardless of material type, product characteristics, storage silo type, size, bin or container, and harshness of the storage environment.
Page 7: Models
All references in this manual to the 3DLevelScanner can be referred to as 3DLevelScanner or simply the scanner, if nothing else is mentioned it applies to any of the scanner’s models. 3DLevelScanner Operating Instructions © 2013 APM all rights reserved...
Page 8: Physical Installation
APM strongly recommends installing the 3DLevelScanner according to the 3DScanner Locator PC software for properly choosing installation location and positioning.
Page 9 The scanner cannot be mounted at a distance lower than 500mm (20") from the wall.  When choosing the installation location, consider the filling and emptying points.  Use the 3D Scanner Locator PC software for choosing a proper location. 3DLevelScanner Operating Instructions © 2013 APM all rights reserved...
Page 11: Site Preparations
A 24VDC (1.5 Watt) power supply must be prepared and ready to use near the scanner mounting location.  The 3DLevelScanner is a 4-Wire device. The voltage supply and data output (4- 20mA) are carried along two separated two-wire connection cables. 3DLevelScanner Operating Instructions © 2013 APM all rights reserved...
Page 12: Assembly And Mounting
The flange is mounted on the body and tightened to it.  3DLevelScanner Head: Includes the electronic board with LCD display and all wiring connections. The Head is mounted on the body. 3DLevelScanner Operating Instructions © 2013 APM all rights reserved...
Page 13 Prior to the installation of the 3DLevelScanner, an installation flange should be prepared. The flange must have a 52mm (2.05”) hole for the scanner body thread insertion. APM provides two types of standard flanges. Please refer to page 29: Appendix B: Accessories for flange specifications. Installing the Flange Verify existence of Use an adjustable 18"...
Page 14 NOTE: The 3DLevelScanner head may be installed in six different positions. Tighten the front screw using a 4mm hex key and a 13mm wrench. Replace the cable clamp back to position, between the antenna cable and the electronic board. 3DLevelScanner Operating Instructions © 2013 APM all rights reserved...
Page 15: Wiring
In hazardous areas you should take note of the appropriate regulations, conformity and type of approval certificates of the sensors and power supply units. Refer to the printed safety manual provided with the ATEX/FM approved 3DLevelScanner. 3DLevelScanner Operating Instructions © 2013 APM all rights reserved...
Page 16 (A3/32") screwdriver. Insert the wire edges into the terminals according to the wiring plan detailed next, and fasten the terminal screws. Gently pull the wires to ensure they are securely connected. 3DLevelScanner Operating Instructions © 2013 APM all rights reserved...
Page 17 Tighten the compression nut over the cable gland entry opening. Verify that the sealing ring completely wraps the cable. IMPORTANT: Gland compression nut tightening provides good sealing. It is necessary for the scanner to maintain IP67 requirements, and for extended scanner lifetime. 3DLevelScanner Operating Instructions © 2013 APM all rights reserved...
Page 18 CAUTION: Do not connect power supply to the 4-20mA or to the RS485 ports. The 3DLevelScanner is not a loop powered device but a 4W device. WARNING: The 4…20mA / HART lines should NOT be connected using multidrop. 3DLevelScanner Operating Instructions © 2013 APM all rights reserved...
Page 19: First-Time Activation
Configuration and adjustment of the 3DLevelScanner must be done using the 3DLevelManager software, with the optional addition of GSM/GPRS communications using 3DLinkPro. For detailed configuration procedure, refer to APM 3DLevelManager Software Manual and the 3DLinkPro Manual. The 3DLevelScanner User Interface...
Page 20: Switching On The Scanner
By default, when the name has not been configured yet, this line remains empty. Press to return to the Main Menu. Press for 3 seconds to switch to the basic measurement screen. 3DLevelScanner Operating Instructions © 2013 APM all rights reserved...
Page 21: First-Time Activation Steps Summary
The default polling address is 00. The polling address ranges from 00 to 63. Press to store the modified address and to exit to the main screen. 3DLevelScanner Operating Instructions © 2013 APM all rights reserved...
Page 22: Different Connection Methods
Using the 3DLevelManager for communicating with the 3DLevelScanner allows the user to choose several communication types: RS485, HART, GSM, GPRS and TCP/IP, for more information and details regarding the communications, refer to the APM 3DLevelManger Software Instructions manual. 4-20mA Connection The 3DLevelScanner outputs the % of Volume as set in the configuration and between the Full and Empty calibration levels.
Page 23: Rs485 Communication
3DLinkPro should be connected on the RS485 bus as any of the scanners, including cable and resistors as needed. For further details on wiring and establishing a connection, refer to the APM 3DLinkPro manual and to the 3DLevelManager Software Instructions manual. NOTE: In such communication mode, only one computer running the 3DLevelManager software can be connected to the scanners.
Page 24: Appendix A: Onboard Configuration
0 to 100%. Set the volume 000.00% using the keys, and press to proceed. If the value exceeds 100%, the scanner will alert that the max value is 100%. 3DLevelScanner Operating Instructions © 2013 APM all rights reserved...
Page 25: Display Settings
Analog Output, SNR and Temperature. Navigate up/down the menu using the Measured Params. keys, and Press to select the desired option. →Distance Level Volume 3DLevelScanner Operating Instructions © 2013 APM all rights reserved...
Page 26 This menu defines how the Measured Level is displayed: by a minimum value, a maximum value or an average value. Select Max. the desired Meas. Level option using the keys. Press to store and proceed. 3DLevelScanner Operating Instructions © 2013 APM all rights reserved...
Page 27 Select the SNR option from the Measured Volume Params. Menu. Press to proceed. Analog Output →SNR The Measured Parameter screen is shown, Measured Parameter displaying the SNR value in dB. 8.0dB SNR ██████████████████████ test 3DLevelScanner Operating Instructions © 2013 APM all rights reserved...
Page 28: Device Info
Number. This is a read-only identifier which is unique to each scanner. 709001234 Press to proceed. The screen displays the Software Version of Software Version the scanner. Press to proceed. 04.00.91 3DLevelScanner Operating Instructions © 2013 APM all rights reserved...
Page 29: Device Reset
Reset the device? confirmation request screen appears. →Yes? Select Yes? to proceed with the reset and restart process, or No? to cancel reset. Press to proceed and go back to the main menu. 3DLevelScanner Operating Instructions © 2013 APM all rights reserved...
Page 30: Appendix B: Accessories
Appendix B: Accessories Installation flanges The following flanges are available from APM. Flange type DN200 Flange thickness: 6.5mm (0.25"). 3DLevelScanner Operating Instructions © 2013 APM all rights reserved...
Page 31 Insert the flange onto the neck tube  Tighten the nut to the neck thread using an 18" adjustable wrench  Note: The diameter of the hole in the center of the flange center is 52mm (2.1") 3DLevelScanner Operating Instructions © 2013 APM all rights reserved...
Page 32: Neck Extensions
An adjusted antennas cable length is manufactured with the scanner and is compatible with the required neck extension. NOTE: When using the neck extension, the measurements are referenced to the top part of the scanner body. 3DLevelScanner Operating Instructions © 2013 APM all rights reserved...
Page 33: Head-Body Separation
The head body separation solution allows installing the body inside the vessel and the head in an external location where it is easy to maintain and reach. Head-Body Separators are available in 2 sizes:  3m (9.85ft)  10m (32.8ft) Head-Body separation dimensions: 3DLevelScanner Operating Instructions © 2013 APM all rights reserved...
Page 34: Cable Extension
Appendix B: Accessories ● Cable Extension Cable Extension APM provides solutions to extend the standard scanner’s antenna cable with additional lengths, currently available 30cm, 50cm, 1m and 3m. The cable extension is provided with an enclosure to seal the connectors.
Page 35: Appendix C: Maintenance
Appendix C: Maintenance Preventive maintenance procedure APM Recommends the following periodical maintenance procedure for keeping the scanner in proper operating conditions and preventing unnecessary malfunctioning which may be caused by environmental factors during time:  Clean the interior part of the antennas (see details bellow) ...
Page 36: Appendix D: Recommended Tools
 120Ohm (RS485) and 250Ohm (HART) resistors  PC/Laptop  Internet GSM Stick for testing the communications between the installed scanner and the monitoring computer at the center, using the 3DLinkPro. 3DLevelScanner Operating Instructions © 2013 APM all rights reserved...
Page 37: Appendix E: Specifications
Accessory kit with additional M20x1.5 cable gland and 2 x NPT1/2” adaptors Display panel Display LCD 4 lines x 20 characters Adjustment elements 4 keys (ESC, +, -, E) Load 4-wire sensor See load diagram bellow Integration time 0…9999 s, adjustable 3DLevelScanner Operating Instructions © 2013 APM all rights reserved...
Page 38 The power supply must be a limited power source type with maximum output current 1A and voltage range of 20VDC minimum and 32VDC maximum, and not to be connected to a DC distribution network. 3DLevelScanner Operating Instructions © 2013 APM all rights reserved...
Page 39 Operation is subject to the following two conditions: (1) this device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation. 3DLevelScanner Operating Instructions © 2013 APM all rights reserved...
Page 42: Appendix F: Rma Procedure
RMA. Once APM confirms that the problem may be reported as an RMA, the Customer needs to fill-in and submit the RMA Form using the link below. APM will then provide the Customer with an RMA Number to be used on all documentation pertaining to the Product / Part in question.
Page 43 4 weeks and this should be considered accordingly. In a case where it is not possible to fix the returned part or product, APM will offer to sell the Customer a new product in accordance with the pricelist.
Page 44: Appendix G: Standards & Approvals
Appendix G: Standards & Approvals 3DLevelScanner EMC Test Certificate for FCC Part 15, Sub-part B, Class A 3DLevelScanner Operating Instructions © 2013 APM all rights reserved...
Page 45 IEC 61000-4-3: 2002 80-1000MHz, 1V/m; 1.4-2GHz, 1V.m; 2.0-2.7GHz, 1V/m  IEC 61000-4-4: 2004 Power Lines: 1kV; Signal Lines: 0.5kV  IEC 61000-4-6: 2004 0.15-80MHz 1VRMS, 80% A.M. by 1kHz Power & Signal Lines 3DLevelScanner Operating Instructions © 2013 APM all rights reserved...
Page 46 © 2012 APM Automation Solutions Ltd. All rights reserved. Information in this document is subject to change without notice. APM Automation Solutions Ltd. and the APM Logo, are trademarks, and the 3DLevelScanner is a registered trademark of APM Automation Solutions Ltd.

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3dlevelscanner ii 3dlevelscanner iiht 3dlevelscanner s 3dlevelscanner mv 3dlevelscanner m

APM 3DLevelScanner Series Documentation Kit

About this Document

3Dlevelscannerᵀᴹ Overview

Physical Installation

First-Time Activation

Different Connection Methods

Appendix A: Onboard Configuration

Appendix B: Accessories

Appendix C: Maintenance

Appendix D: Recommended Tools

Appendix E: Specifications

Appendix F: Rma Procedure

Appendix G: Standards & Approvals

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