Related Manuals for Kamstrup ULTRAFLOW 54 DN150-250
Summary of Contents for Kamstrup ULTRAFLOW 54 DN150-250
- Page 1 Technical description ® ULTRAFLOW 54 DN150-250 Kamstrup A/S Industrivej 28, Stilling DK-8660 Skanderborg TEL: +45 89 93 10 00 FAX: +45 89 93 10 01 info@kamstrup.com www.kamstrup.com...
- Page 2 ® TECHNICAL DESCRIPTION ULTRAFLOW 54 DN150-250 5512-876 GB/04-2012/Rev. F1...
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Page 3: Table Of Contents
® TECHNICAL DESCRIPTION ULTRAFLOW 54 DN150-250 Contents General description ......................5 Data ..........................6 Electrical data ............................6 Mechanical data ............................ 6 Flow data ............................... 7 Material ..............................7 Type overview ......................... 8 Ordering details......................9 ® ® Type numbers of ULTRAFLOW 54 for MULTICAL .................. - Page 4 ® TECHNICAL DESCRIPTION ULTRAFLOW 54 DN150-250 8.8.1 Galvanically coupled ........................34 8.8.2 Galvanically separated........................35 Pulse emission ........................... 37 8.10 Accuracy ............................37 8.11 Power consumption ........................38 8.12 Interface plug/serial data....................... 38 8.13 Test mode ............................. 39 8.14 Externally controlled start/stop ...................... 39 8.15 Calibration procedure using serial data and externally controlled start/stop ........
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Page 5: General Description
® ® A three-wire signal cable is used to connect ULTRAFLOW 54 DN150-250 to the Kamstrup MULTICAL calculator. The cable supplies the flow sensor and also transfers the signal from sensor to calculator. A signal corresponding to the flow – or more correctly, a number of pulses proportional to the water volume flowing through – is transmitted. -
Page 6: Data
® TECHNICAL DESCRIPTION ULTRAFLOW 54 DN150-250 2 Data ® ULTRAFLOW 54 DN150-250 2.1 Electrical data Supply voltage 3.6 V ± 0.1 V ® Supply, galvanically coupled output Powered by MULTICAL module (Y=1) Supply, galvanically separated output module (Y=2) Mains supply 230 VAC +15/-30%, 50 Hz 24 VAC ±50%, 50 Hz Power consumption... -
Page 7: Flow Data
® TECHNICAL DESCRIPTION ULTRAFLOW 54 DN150-250 2.3 Flow data Nom. diameter Pulse figures Flow @ 125 Hz Nom. flow q Dynamic range ∆ ∆ ∆ ∆ p @ q Min. Cutoff [m³/h] [mm] [imp/l] [m³/h] [bar] [l/h] DN150 1:100 0.02 DN150 1:100 0.055... -
Page 8: Type Overview
® TECHNICAL DESCRIPTION ULTRAFLOW 54 DN150-250 3 Type overview Nom. flow q Overall lengths [m³/h] DN150x500 mm DN150x500 mm DN150x500 mm DN200x500 mm DN250x600 mm DN200x500 mm DN250x600 mm 1000 DN250x600 mm Flange EN 1092, PN25 Table 2 5512-876 GB/04-2012/Rev. F1... -
Page 9: Ordering Details
® TECHNICAL DESCRIPTION ULTRAFLOW 54 DN150-250 4 Ordering details ® ® 4.1 Type numbers of ULTRAFLOW 54 for MULTICAL ® ® The table below shows a list of type numbers for ULTRAFLOW 54 ordered with MULTICAL Connection Length Pulse figure Material Type number [m³/h] [m³/h] [m³/h]... -
Page 10: Ordering Details Of Separate Ultraflow
® TECHNICAL DESCRIPTION ULTRAFLOW 54 DN150-250 ® 4.2.1 Ordering details of separate ULTRAFLOW ® Type number composition of separate ULTRAFLOW ® ULTRAFLOW 54. Type no: 65-5 - XX XX - Y Z - XXX Dynamic range and flow Connection and overall length Output module Supply module Final assembly and marking... -
Page 11: Programming Variants Of Pulse Figures And Pulse Durations
® TECHNICAL DESCRIPTION ULTRAFLOW 54 DN150-250 4.2.3 Programming variants of pulse figures and pulse durations ® Overview of programming variants as to pulse figures (CC) and pulse durations ( E) for separate ULTRAFLOW Pulse figure Pulse duration [m³/h] [imp/l] [l/pulse] CC [ms] (E=1) [ms] (E=4) [ms] (E=5) [ms] (E=6) Default 1000... -
Page 12: Accessories
® TECHNICAL DESCRIPTION ULTRAFLOW 54 DN150-250 4.3 Accessories Please note that not all article numbers mentioned in the table can be directly ordered, some must be ordered via our service department. Note Article number Description ® (when ordering ULTRAFLOW 65-000-000-2000 D-cell lithium battery with two-pole connector Enclosed if battery 3026-477... -
Page 13: Cables
® TECHNICAL DESCRIPTION ULTRAFLOW 54 DN150-250 Note Article number Description ® (when ordering ULTRAFLOW ® Default for ULTRAFLOW ® ordered with MULTICAL 5000-333 2.5 m silicone cable (3-wire) Optional for separate ® ULTRAFLOW 5000-259 5 m silicone cable (3-wire) Optional 5000-270 10 m silicone cable (3-wire) Optional... -
Page 14: Dimensioned Sketches
® TECHNICAL DESCRIPTION ULTRAFLOW 54 DN150-250 5 Dimensioned sketches All measurements are in mm, unless otherwise stated. Figure 1 Flange EN 1092-1, PN25 Approx. Nom. Steel tube Bolts Nom. flow q weight diameter length [m³/h] Quantity Thread [ [ [ [ kg] ] ] ] DN150 150 &... - Page 15 ® TECHNICAL DESCRIPTION ULTRAFLOW 54 DN150-250 Figure 2 Nom. diameter Nom. flow q [m³/h] DN150 150 & 250 DN150 DN200 400 & 600 DN250 400 & 600 DN250 1000 Table 8 5512-876 GB/04-2012/Rev. F1...
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Page 16: Pressure Loss
® TECHNICAL DESCRIPTION ULTRAFLOW 54 DN150-250 6 Pressure loss Pressure loss in a flow sensor is stated as max. pressure loss at q According to EN 1434 max. pressure loss must not exceed 0.25 bar unless the energy meter includes a flow controller or functions as pressure reducing equipment. -
Page 17: Installation
It is permitted to replace the supply and change the supply type. For battery supply a lithium battery with connector from Kamstrup A/S must be used. Lithium batteries must be correctly handled and disposed of (see Kamstrup document 5510-408, ”Lithium batteries - Handling and disposal”). Other repairs require subsequent re-verification in an accredited laboratory. -
Page 18: Installation Angle Of Ultraflow ® 54
® TECHNICAL DESCRIPTION ULTRAFLOW 54 DN150-250 ® 7.1 Installation angle of ULTRAFLOW ® ULTRAFLOW can be installed horizontally, vertically, or at an angle. ® ULTRAFLOW 54 is normally installed horizontally, with the lifting rings oriented vertically. The ultrasound paths in the flow sensor tube will thus be vertical, which is optimal in connection with possible stratification of the medium. -
Page 19: Mounting Of Ultraflow
® TECHNICAL DESCRIPTION ULTRAFLOW 54 DN150-250 ® 7.2 Mounting of ULTRAFLOW 54 electronics box At medium temperature below 90°C (T < 90°C) and at medium temperature less than 5°C below ambient temperature (T > T - 5°C) the electronics box can be mounted directly on the flow sensor housing via the factory mounted fitting. -
Page 20: Orientation Of Flow Sensor Electronics Box
® TECHNICAL DESCRIPTION ULTRAFLOW 54 DN150-250 ® If ULTRAFLOW 54 is mounted horizontally, the electronics box can be mounted on the distance piece by means of the collar band. The distance piece can then be turned upwards until the cable connections on the electronics box are in a higher position than the cable connection on the flow sensor housing. -
Page 21: Straight Inlet
® TECHNICAL DESCRIPTION ULTRAFLOW 54 DN150-250 7.3 Straight inlet ® ULTRAFLOW 54 requires neither straight inlet nor outlet in order to fulfil the Measuring Instruments Directive (MID) 2004/22/EC and EN 1434:2007. A straight inlet section will only be necessary in case of heavy flow disturbances before the meter. -
Page 22: Connection To Calculator
® TECHNICAL DESCRIPTION ULTRAFLOW 54 DN150-250 7.5 Connection to calculator ® ® 7.5.1 ULTRAFLOW 54 and MULTICAL , galvanically coupled ® ® ® If ULTRAFLOW 54 and MULTICAL are connected via output module (Y=1), ULTRAFLOW is galvanically coupled ® with the MULTICAL calculator and is powered by this via the three-wire signal cable (cable length up to 10 m). - Page 23 ® TECHNICAL DESCRIPTION ULTRAFLOW 54 DN150-250 ® Diagram 4. Two-wire connection, MULTICAL 801 via output module (Y=2). Cable length up to 100 metres. ® Diagram 5. Two-wire connection, MULTICAL 602-D via output module (Y=2) and external 24 VDC supply. Cable length up to 100 metres. If long signal cables are used, installation requires careful consideration.
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Page 24: Connection Of Power Supply
The battery cannot and must not be charged and must not be short-circuited. The battery supply may only be replaced by a corresponding lithium battery with connector from Kamstrup A/S. Used batteries must be handed in for approved destruction, e.g. at Kamstrup A/S. (See Kamstrup document 5510- 408, ”Lithium batteries - Handling and disposal”). -
Page 25: Mains Supply Cable
® TECHNICAL DESCRIPTION ULTRAFLOW 54 DN150-250 230/24 V safety transformer The 24 VAC module is especially suited for installation together with a 230/24 V safety transformer, e.g. type 66-99-403, which can be installed in the main electrical panel before the safety relay. When the transformer is used, the total power consumption of the meter incl. -
Page 26: Cable Connections
® TECHNICAL DESCRIPTION ULTRAFLOW 54 DN150-250 General information Work on the fixed installation, including any intervention in the group panel, must be carried out by an authorized electrician. It is not required that service work on equipment comprised by this message as well as connection and dis- connection of the equipment outside the panel is carried out by an authorized electrician. -
Page 27: Example Of Connection Of Ultraflow
® TECHNICAL DESCRIPTION ULTRAFLOW 54 DN150-250 ® ® 7.7 Example of connection of ULTRAFLOW 54 for MULTICAL ® ULTRAFLOW 54 with galvanically coupled output module ® (Y=1), powered by MULTICAL . See paragraph 7.5.1 for electrical wiring. Note: Installed plug in the unused rightmost connector of the electronics box. -
Page 28: Calculator With Two Flow Sensors
Electric welding must always be carried out with the earth pole closest to the welding point. Damage to meters due to welding is not comprised by Kamstrup’s factory guarantee. Testing the function Carry out an operational check when the complete meter (flow sensor and calculator) has been installed and connected. -
Page 29: Functional Description
Flow sensor manufacturers have been working on alternative techniques to replace the mechanical principle. Research and development at Kamstrup has proven that ultrasonic measuring is the most viable solution. Combined with microprocessor technology and piezo ceramics, ultrasonic measuring is not only accurate but also reliable. - Page 30 ® TECHNICAL DESCRIPTION ULTRAFLOW 54 DN150-250 In principle, the flow is determined by measuring the flow velocity and multiplying it by the area of the measuring pipe: × where: is the flow is the flow velocity Is the area of the measuring pipe The area and the length, which the signal travels in the sensor, are well-known factors.
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Page 31: Signal Paths
® TECHNICAL DESCRIPTION ULTRAFLOW 54 DN150-250 8.4 Signal paths Figure 16. q 150…1000 m³/h, two paths. Two parallel sound paths at a slant in the measuring pipe. 8.5 Measuring sequences ® During a flow measurement ULTRAFLOW runs through a number of sequences, which are repeated at fixed intervals. -
Page 32: Function
® TECHNICAL DESCRIPTION ULTRAFLOW 54 DN150-250 8.6 Function In the meter’s working range from min. cut off to saturation flow there is linear connection between the flow rate and the number of pulses being emitted. The below diagram shows an example of the connection between flow ®... -
Page 33: Guidelines For Dimensioning Ultraflow
® TECHNICAL DESCRIPTION ULTRAFLOW 54 DN150-250 ® 8.7 Guidelines for dimensioning ULTRAFLOW In connection with installations it has proved practical to work with higher pressures than those mentioned below: Nominal flow q Recommended back Max. flow q Remommended back pressure pressure [m³/h] [bar]... -
Page 34: Pulse Output
® TECHNICAL DESCRIPTION ULTRAFLOW 54 DN150-250 8.8 Pulse output 8.8.1 Galvanically coupled ® ® ® Galvanically coupled output module (Y=1). ULTRAFLOW is powered by MULTICAL . Note: ULTRAFLOW must not be mounted with a supply. ® ® Cable length ULTRAFLOW to MULTICAL Max. -
Page 35: Galvanically Separated
® TECHNICAL DESCRIPTION ULTRAFLOW 54 DN150-250 8.8.2 Galvanically separated ® Galvanically separated output module (Y=2). ULTRAFLOW is powered by the built-in supply module (Z=7 or 8). ® Cable length to ULTRAFLOW depends on calculator. To calculator: Type: Open collector. Connection: Can be connected as two-wire or as three-wire via the built-in 56.2 k Ω... - Page 36 ® TECHNICAL DESCRIPTION ULTRAFLOW 54 DN150-250 ® Galvanically separated output module (Y=3). ULTRAFLOW is powered by the built-in supply (Z=2, 7 or 8). ® Cable length to ULTRAFLOW depends on calculator. To calculator: Type: Open collector. Connection: Three-wire via the built-in 39.2 kΩ pull-up. Module Y=3 OC and OD Max input voltage...
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Page 37: Pulse Emission
® TECHNICAL DESCRIPTION ULTRAFLOW 54 DN150-250 Pulse emission Pulses are emitted at intervals of 1 sec. The number of pulses to be emitted is calculated every second. Pulses are emitted in bursts with a pulse duration of 2…5 ms and pauses depending on current pulse frequency. The duration of the pauses between the individual bursts is approx. -
Page 38: Power Consumption
® TECHNICAL DESCRIPTION ULTRAFLOW 54 DN150-250 Flow sensor tolerances qi:qp 1:100 (qp 150 m³/h) EN1434 cl.3 EN1434 cl.2 ½ EN1434 cl.2 0,1x qp 1000 Flow [m³/h] Diagram 14 8.11 Power consumption ® The power consumption of ULTRAFLOW is as follows: Max. -
Page 39: Test Mode
® TECHNICAL DESCRIPTION ULTRAFLOW 54 DN150-250 Meter interface Pin 1 Vcc Pin 2 Gnd Pin 3 Pulse out Pin 4 Access control Figure 20 8.13 Test mode ® ® To minimize the time spent on calibration, ULTRAFLOW 54 can be switched into test mode. When ULTRAFLOW is in test mode (verification mode), the measuring routines only take one fourth of the time they take in normal mode. -
Page 40: Calibration Procedure Using Serial Data And Externally Controlled Start/Stop
® TECHNICAL DESCRIPTION ULTRAFLOW 54 DN150-250 The excess quantity of water in connection with start is the water volume that passes through the sensor during the time before the first accumulation within the test period. In the same way the lacking quantity is the water volume passing through the sensor during the time from the last accumulation until stop. -
Page 41: Calibrating Ultraflow
® TECHNICAL DESCRIPTION ULTRAFLOW 54 DN150-250 ® 9 Calibrating ULTRAFLOW Calibration can be based on: Pulses in standard mode • Pulses in test mode • Pulses using PULSE TESTER type 66-99-279 • Serial data with the sensor in test mode •... -
Page 42: Connection
® TECHNICAL DESCRIPTION ULTRAFLOW 54 DN150-250 9.1.3 Connection Galvanically coupled output module (Y=1). Type: Push-Pull Output impedance ~ 10 kW Ω Figure 24 Galvanically separated output module (Y=2). Open collector. Two-wire or three-wire via the built-in pull-up of 56.2 k Module Y=2 OC and OD (OB) Kam... -
Page 43: Sealing
® TECHNICAL DESCRIPTION ULTRAFLOW 54 DN150-250 9.2 Sealing ® ULTRAFLOW is factory sealed. Verified sensors will be supplied with security seals (S) and a year mark (D). If the seal of a verified sensor is broken, the sensor must be verified before being installed in a location demanding verification. -
Page 44: Optimization In Connection With Calibration
® TECHNICAL DESCRIPTION ULTRAFLOW 54 DN150-250 9.3 Optimization in connection with calibration ® To make a rational test of ULTRAFLOW it is important that results obtained in connection with tests can be reproduced. This is also very important if the tested sensors are to be adjusted. ®... -
Page 45: Pulse Tester
® TECHNICAL DESCRIPTION ULTRAFLOW 54 DN150-250 9.4 PULSE TESTER During a calibration process it is often practical to use a PULSE TESTER type no. 66-99-279 that has the following functions: Galvanically separated pulse outputs Integral supply for ULTRAFLOW LCD-display with counter Externally controlled ”Hold”... - Page 46 TECHNICAL DESCRIPTION ULTRAFLOW 54 DN150-250 Flow sensor with active pulse output, powered by the pulse tester This connection is used together with either Kamstrup’s ULTRAFLOW or Kamstrup’s electronic pick-up for vane wheel meters. Connection (M1) 9: Red (9A) 10: Yellow (10A)
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Page 47: Hold-Function
® TECHNICAL DESCRIPTION ULTRAFLOW 54 DN150-250 9.4.2 Hold-function When the Hold input is activated (high level applied to input), counting stops at the counted pulse figure. When the Hold signal is removed (low level applied to input), counting restarts. The counters can also be reset by pressing the right key on the front panel (Reset). Hold input Galvanically isolated Input protection... -
Page 48: Spare Parts
® TECHNICAL DESCRIPTION ULTRAFLOW 54 DN150-250 9.4.5 Spare parts Description Type No. Battery D-cell 66-00-200-100 Cable retainer (secures the battery) 1650-099 2-pole plug (female) 1643-185 3-pole plug (female) 1643-187 PCB (66-R) 5550-517 Table 18 9.4.6 Battery replacement If the PULSE TESTER is used continuously we recommend that the battery be replaced once a year. Connect the battery to the terminals marked ”Batt”, the red wire to + and the black one to -. -
Page 49: Metertool
® TECHNICAL DESCRIPTION ULTRAFLOW 54 DN150-250 10 METERTOOL 10.1 Introduction METERTOOL is a collection of programs for servicing Kamstrup heat meters. ® ® ”METERTOOL for ULTRAFLOW X4” is Windows -based software. In combination with a PC and interface the ®... - Page 50 ® TECHNICAL DESCRIPTION ULTRAFLOW 54 DN150-250 ® Figure 33. Location of the four-pole plug in ULTRAFLOW ® Figure 34. Location of the four-pole plug incl. ULTRAFLOW ® ® adapter in ULTRAFLOW 14/24 (MULTICAL 61/62). 5512-876 GB/04-2012/Rev. F1...
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Page 51: Installation
When the installation has been completed, the icon “KAMSTRUP METERTOOL” will appear from the Start menu and as a link on the desktop. Click on the new icon “KAMSTRUP METERTOOL” for the list of ”METERTOOL” programs selected during installation to be displayed. Double-click on “METERTOOL UFx4” in order to start the program ®... -
Page 52: Metertool For Ultraflow ® X4
® TECHNICAL DESCRIPTION ULTRAFLOW 54 DN150-250 ® 10.3 METERTOOL for ULTRAFLOW ® The menu structure of METERTOOL for ULTRAFLOW X4 is as follows: 10.3.1 Files The menu ”Files” includes: Select Com-Port: Setup of COM port for interface of flow sensor/Pulse Divider. Exit: Terminates METERTOOL. -
Page 53: Help
® TECHNICAL DESCRIPTION ULTRAFLOW 54 DN150-250 10.3.4 Help About: Includes program numbers and revisions of the various components of the installed version. 10.4 Application Flow sensor adjustment. Before adjusting a sensor you must make sure that the sensor operates satisfactorily in the flow rig in question. ®... -
Page 54: Flow Meter Adjustment
® TECHNICAL DESCRIPTION ULTRAFLOW 54 DN150-250 10.4.2 Flow meter adjustment Open ”Flow Meter Adjustment”: ”Read from Meter”: Reads data from the connected flow sensor. Flow curve number - 5945357 - and meter dimensions appear from the heading. This number will also appear from the meter’s label. The field “Flow Curve”... -
Page 55: Pulse Divider
Reads the current coding of the Pulse Divider. ”Write”: Programs the Pulse Divider with the entered data. ”Label type”: Makes it possible to select position on Kamstrup label sheet. ”Print”: Prints Pulse Divider Label on the standard printer selected in the PC. ”Close”: Terminates Pulse Divider. - Page 56 Pulse figure Divider Pulse figure Divider [m³/h] [imp/l] [l/Pulse] [l/Pulse] 0.25 2500 1000 0.25 2500 Table 20. Pulse division table for use together with Kamstrup EVL. For other variants, please see installation guide for Pulse Divider No. 5511-727. 5512-876 GB/04-2012/Rev. F1...
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Page 57: Meter Type
® TECHNICAL DESCRIPTION ULTRAFLOW 54 DN150-250 10.4.5 Meter type Open ”Meter type”: ”Read”: Reads flow sensor information. 10.4.6 Help Open ”About”: Displays: Revision numbers. 5512-876 GB/04-2012/Rev. F1... -
Page 58: Update
The METERTOOL database is updated by connecting the PC to the Internet and activating ”Force Database Update”. The program now connects to a Kamstrup server and downloads the newest database. After update the following message appears: The database has been updated, please open METERTOOL UFx4 again. -
Page 59: Troubleshooting
® TECHNICAL DESCRIPTION ULTRAFLOW 54 DN150-250 11 Troubleshooting Before sending in the sensor for repair, please use the error detection table below to help you clarify the possible cause of the problem. Symptom Possible cause Proposal for correction No update of display values No power supply Replace battery or check mains supply No display function (blank... -
Page 60: Approvals
54 is available with CE-marking according to MID (2004/22/EC). The certificates have the following numbers: B-Module: DK-0200-MI004-008 D-Module: DK-0200-MIQA-001 Please contact Kamstrup A/S for further details on type approval and verification. 12.2 CE-Marking ® ULTRAFLOW 54 is marked according to the following directives: EMC-directive... -
Page 61: Declaration Of Conformity
® TECHNICAL DESCRIPTION ULTRAFLOW 54 DN150-250 12.3 Declaration of conformity 5512-876 GB/04-2012/Rev. F1... -
Page 62: Disposal
• • • • Disposal by Kamstrup A/S Kamstrup accepts worn-out meters for environmentally correct disposal according to previous agreement. The disposal is free of charge to our customers, except for the cost of transportation to Kamstrup. • • • • The customer sends for disposal The meters must not be disassembled prior to dispatch. -
Page 63: Documents
® TECHNICAL DESCRIPTION ULTRAFLOW 54 DN150-250 14 Documents Danish English German Russian Technical description 5512-875 5512-876 5512-877 5512-878 Data sheet 5810-834 5810-835 5810-836 5810-837 Installation instructions 5512-886 5512-887 5512-888 5512-889 5512-876 GB/04-2012/Rev. F1... - Page 64 ® TECHNICAL DESCRIPTION ULTRAFLOW 54 DN150-250 5512-876 GB/04-2012/Rev. F1...