ETS-Lindgren OMS User Manual

Sample draw oxygen monitoring system
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Sample Draw Oxygen
Monitoring System (OMS)
User Manual
www.fmgrupotec.com
fmgrupotec@fmgrupotec.com
0034.903.360.306 Calle Algepser n16 Parque Empresarial Tactica- 46980 Paterna (Valencia)- España

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  • Page 1 Sample Draw Oxygen Monitoring System (OMS) User Manual www.fmgrupotec.com fmgrupotec@fmgrupotec.com 0034.903.360.306 Calle Algepser n16 Parque Empresarial Tactica- 46980 Paterna (Valencia)- España...
  • Page 2 ETS-Lindgren Inc. does not convey any license under its patent rights or the rights of others. © Copyright 2013 by ETS-Lindgren Inc. All Rights Reserved. No part of this document may be copied by any means without written permission from ETS-Lindgren Inc.
  • Page 3: Table Of Contents

    Alarm Relay Board..................26 5.0 Before You Begin Installation........... 27 Site Requirements ..................27 Connect to 24 VDC Regulated Power ............28 Connect OMS and Sensor Before Powering ..........28 www.fmgrupotec.com fmgrupotec@fmgrupotec.com 0034.903.360.306 Calle Algepser n16 Parque Empresarial Tactica- 46980 Paterna (Valencia)- España...
  • Page 4 Using Kit 551060 to Install Waveguide ..........37 Wiring ....................... 39 Installing the Optional Remote Display............40 Connecting a Remote Horn and Strobe to OMS........42 Connecting a Remote Fan Contactor to OMS ........... 43 Initial Startup..................... 44 7.0 Operation ................47 Joystick Operation ..................
  • Page 5 Set Formats ..................61 www.fmgrupotec.com fmgrupotec@fmgrupotec.com 0034.903.360.306 Calle Algepser n16 Parque Empresarial Tactica- 46980 Paterna (Valencia)- España...
  • Page 6 Set Alarm Threshold Parity ............... 63 Set Latching..................65 Reset Latching Alarm................ 66 Set Alarm Delay ................67 Set Zero Suppression ............... 67 Set Alarm Thresholds ............... 68 Set Alarm Hysteresis ................ 70 Set Sensor Adjust ................72 9.0 Sensor Verification ............73 Required Gas and Equipment ..............
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  • Page 9: Notes, Cautions, And Warnings

    Included text gives proper procedures. Warning: Denotes a hazard. Failure to follow instructions could result in SEVERE personal injury and/or property damage. Included text gives proper procedures. See the ETS-Lindgren Product Information Bulletin for safety, regulatory, and other product marking information. www.ets-lindgren.com...
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  • Page 11: Introduction

    MRI rooms, labs, freezers, confined spaces, and other shielded enclosures where inert gases may displace the oxygen and create a danger for patients and staff. The OMS is suitable for indoor and outdoor use, and is intended to be installed outside of the shielded enclosure.
  • Page 12: Smart Electronics

    Ideal for continuously monitoring oxygen levels in confined spaces or areas where inert gases are used, the OMS does not drift or lose sensitivity with weather or temperature changes. The electronics are housed in a NEMA Type 4X enclosure.
  • Page 13: Other Optional Items

    Other Optional Items • Remote Horn and Strobe • Waveguide Installation Kit ETS-Lindgren Product Information Bulletin See the ETS-Lindgren Product Information Bulletin included with your shipment for the following: • Warranty information • Safety, regulatory, and other product marking information •...
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  • Page 15: Maintenance

    Before performing any maintenance, follow the safety information in the ETS-Lindgren Product Information Bulletin included with your shipment. Maintenance of the OMS is limited to the procedures described in this manual, and should be performed only by qualified personnel. Warranty may be void if non-authorized procedures are performed, or if performed by non-qualified personnel.
  • Page 16: Recommended Routine Maintenance

    Recommended Routine Maintenance The Sample Draw Oxygen Monitoring System (OMS™) is a continuous gas detection system that measures and detects hazardous gas leaks in the workplace, and therefore requires periodic maintenance to ensure proper operation. The frequency with which this routine maintenance is performed depends on your environment and company policies.
  • Page 17: Replacement And Optional Parts

    Following are the part numbers for ordering replacement or optional parts for the OMS. Part Description Part Number Optional Remote Display 250552 Filter Replacement 250551 Service Procedures For the steps to return a system or system component to ETS-Lindgren for service, see the Product Information Bulletin included with your shipment.
  • Page 18 This page intentionally left blank. Maintenance...
  • Page 19: Specifications

    3.0 Specifications Electrical Specifications A regulated 24 VDC power supply is required. Power: 24 VDC external power Consumption: Approximately 700 mA Physical Specifications Height: 7.0 in (178 mm) Width: 5.0 in (127 mm) Depth: 5.0 in (127 mm) Weight: 4.0 lb (2 kg) Enclosure Type: NEMA Type 4X wall mount general purpose;...
  • Page 20: Performance Specifications

    (analog signal drops to 0 mA). • Sensor cell failure: fault relay activated Operating Temperature: -40°C to + 40°C (40°F to 104°F) Contact ETS-Lindgren for lower or higher operating temperatures Humidity: 0% to 95% relative humidity (RH) Contact ETS-Lindgren for sensors...
  • Page 21: Signal Outputs

    Factory Default Set 4–20 mA loop The mA output is set at the factory using a calibrated To set the OMS 4 mA (zero) and 20 mA Fluke meter. (span) to your PLC or distributive control system. Set Formats; LED and Alarm Relay State...
  • Page 22 Audio = 0.0 % information. Sensor Adjustment No factory default For use when dynamically gas calibrating the OMS to a known span gas; see page 72 for more information. Manage Passwords Factory default is 557 To change the password from the factory default to a new password.
  • Page 23: Component Views

    Front cover—Removable, waterproof cover that protects the interior of the transmitter; fastened by four captive screws. Joystick—Used to select and adjust the built-in menus. The OMS features dual level user-selectable alarms. Digital display—Displays the oxygen levels in percentage; the normal oxygen level on Earth is 20.9%.
  • Page 24 Alarm relay LEDs—Three multi-colored LED indicators, from left to right: • Alarm 2—Red • Alarm 1—Orange • Fault—Yellow Mounting feet (4) Sample inlet—Permits the flow of oxygen to enter the sensor. Cable strain relief—The sealed opening in the transmitter housing for connecting the input power, 4–20 mA output, and relay wiring.
  • Page 25: Front View, Cover Removed

    Front View, Cover Removed Sample pump—Brings in a sample to the sensor. Flow rate is preset at the factory, and is continuously protected with a built-in flow sensor. For more information, see Instrument Faults on page 49. Sensor assembly—A zirconium oxide sensor cell that detects and measures the level of oxygen.
  • Page 26 Front view with electronics panel rotated Component Views...
  • Page 27: Transmitter Interior

    Transmitter Interior The fuse is field-replaceable. The power analog output terminal block is a 5-pin terminal block where the 24 VDC power and 4–20 mA analog output connections are made. Component Views...
  • Page 28: Alarm Relay Board

    Alarm Relay Board For the relays, from left to right: NC – C – NO Component Views...
  • Page 29: Before You Begin Installation

    MRI room; otherwise, the OMS may interfere with the normal operation of the MRI system. The OMS must be installed outside of the shielded enclosure. The Sample Draw Oxygen Monitoring System (OMS™) enclosure should be mounted in an area free of vibration and electrical noise or interference. If possible, avoid areas with high temperatures or condensing humidity.
  • Page 30: Connect To 24 Vdc Regulated Power

    AC voltage. Connect OMS and Sensor Before Powering To avoid damage to the sensor: • Do not power the OMS with the sensor unplugged from the main PC board. • Do not connect the sensor to the PC board while the OMS is powered.
  • Page 31: Keep Away From Silicone Compounds

    When calibrating or challenging the OMS: • Do not expose the OMS to flow rates that exceed a half-liter per minute (500 cc per minute). • When testing sample draw monitors use an on-demand regulator to expose the span gas to the OMS.
  • Page 32: Keep Away From A Water Stream

    Keep Away From a Water Stream Do not expose the sensor directly to a water stream. Cover and protect the OMS and power supply if located in an area that requires wash downs. Contact ETS-Lindgren for information on purchasing a waterproof enclosure.
  • Page 33: Installation

    The OMS must be installed outside of the shielded enclosure. Mounting the OMS The Sample Draw Oxygen Monitoring System (OMS™) is designed primarily for wall mounting and should be installed at a height convenient for operation, maintenance, and viewing of the instrument display. The transmitter and sensor should be installed in a location where gas leaks are likely to occur or where released gases may accumulate.
  • Page 34: Transmitter And Sensor

    Leave clearance room on the bottom of the OMS for the filter, which adds an additional 3.75 inches. The OMS should be mounted no closer than 12 inches above floor level. Airflow within the monitored area, the characteristics of the gas (lighter or heavier than air), and the position of workstations and personnel should all be considered in determining the most suitable installation location.
  • Page 35: Enclosure Mounting Feet

    NCLOSURE OUNTING The four mounting feet can be oriented in any direction. The feet can also be removed for mounting the OMS flush with a wall or other surface. www.ets-lindgren.com Installation...
  • Page 36: Dust Filter

    To protect the pump from dust, a particulate filter is provided. Attach the filter to the sample inlet by inserting the filter into the 1/4-in tube compression fitting. Verify the correct flow by aligning the arrow towards the OMS. Installation www.ets-lindgren.com...
  • Page 37: Sample Draw Sensor Tubing

    MRI room or shielded enclosure. The OMS flow pump continuously samples air drawn from end points up to a maximum of 100 feet (30 meters) from the unit. For optimal sensing, position the end point of the tube near the ceiling of the monitored space.
  • Page 38: Using An Available Waveguide

    • If a medical gas port that consists of a copper tube is available: Use a type of grommet to protect each end of the waveguide tube. Installation www.ets-lindgren.com...
  • Page 39: Using Kit 551060 To Install Waveguide

    This can be done by hand-rotating the hole saw in reverse, or by marking the copper and using a box cutter to remove the copper. Cut through the plywood with the hole saw. www.ets-lindgren.com Installation...
  • Page 40 For an MRI room: Inside the MRI room, route the sensor tubing along the inside of the finished ceiling to a point above the magnet, or to a point between the top of the magnet and a return air grill. Installation www.ets-lindgren.com...
  • Page 41: Wiring

    General Cable E2203S.30.860, or equivalent is recommended. The maximum permissible cable length is 0.62 miles (1 km). The OMS requires a single, 3-wire shielded cable for analog output and 24 VDC power input. The analog out and VDC power in connections are made on the terminal block inside the transmitter housing.
  • Page 42: Installing The Optional Remote Display

    250 feet. When installing two remote displays, they must be connected to the OMS in series. To make fine adjustments to the display, carefully turn the span potentiometer to match the reading on the OMS. Installation www.ets-lindgren.com...
  • Page 43 Installation...
  • Page 44: Connecting A Remote Horn And Strobe To Oms

    Connecting a Remote Horn and Strobe to OMS The following illustrates how to connect a remote horn and strobe (federal signal horn/strobe, or equivalent) to the OMS with Alarm Relay #1 set to Normally Open. Installation www.ets-lindgren.com...
  • Page 45: Connecting A Remote Fan Contactor To Oms

    Connecting a Remote Fan Contactor to OMS Use 24 VAC voltage inside the OMS; do not use 120 VAC or higher voltage. www.ets-lindgren.com Installation...
  • Page 46: Initial Startup

    Initial Startup Once installation of the OMS is complete, it is ready for startup. Follow these steps prior to putting the OMS into operation: Check the integrity of all wiring. Apply 24 VDC power to the power supply PCB board. The sample...
  • Page 47 The OMS should now be operating properly and ready for operation. For information on adjusting the OMS to the ambient oxygen level, see Set Sensor Adjust on page 72. Pump Adjustment: The OMS has a built-in digitally controlled flow controlled sample pump. The pump flow is set at the factory and should not require adjustment.
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  • Page 49: Operation

    The joystick has a built-in delay to prevent accidental tampering with the menus; deliberate entries are required. The Sample Draw Oxygen Monitoring System (OMS™) uses an 8-position joystick with a center pushbutton for selecting menus and changing values. The joystick is programmed to standard protocol as follows: + Plus Push the joystick in this direction to increase the value.
  • Page 50: Main Operation Mode

    Internal Sample Flow Rate The OMS has an internal sample pump flow rate that is programmed at the factory and cannot be changed in the field. A flow sensor on the relay board continually monitors flow rate and when a loss of flow is detected, a signal is sent to the fault relay and the front mounted LED will activate.
  • Page 51: Instrument Faults

    24 VDC ± 0.5 Volts. A voltage that is too low or too high will activate a Supply Voltage Out of Range fault and disable the OMS. The OMS incorporates a number of self-checking features to ensure reliable operation. If a fault condition is detected, the analog output signal is altered as follows: All system faults are displayed on the front panel.
  • Page 52: Loss Of Power Indicator

    Loss of Power Indicator If the OMS loses 24 VDC power, the 4–20 mA analog output signal drops to 0 mA. The display will show a blank screen. Alarm Reset If the OMS is supplied with the optional alarm relays, when the monitors alarms are activated, the built-in alarm relays, panel mounted LEDs, and optional audio horn will also activate.
  • Page 53: Programming The Oms

    Only qualified personnel should program the OMS. The Sample Draw Oxygen Monitoring System (OMS™) is supplied with user-selectable settings to adjust the alarm settings, 4 and 20 mA output, and minor sensor adjustments. The settings are arranged in menus that are accessed by moving the joystick.
  • Page 54: Program Flowchart

    Program Flowchart All numerical values shown in the flowcharts on the following pages are examples; the values and are not factory defaults. The Zero Suppression function is not available for oxygen. Programming the OMS www.ets-lindgren.com www.fmgrupotec.com fmgrupotec@fmgrupotec.com 0034.903.360.306 Calle Algepser n16 Parque Empresarial Tactica- 46980 Paterna (Valencia)- España...
  • Page 55 Programming the OMS www.fmgrupotec.com fmgrupotec@fmgrupotec.com 0034.903.360.306 Calle Algepser n16 Parque Empresarial Tactica- 46980 Paterna (Valencia)- España...
  • Page 56 Programming the OMS www.ets-lindgren.com www.fmgrupotec.com fmgrupotec@fmgrupotec.com 0034.903.360.306 Calle Algepser n16 Parque Empresarial Tactica- 46980 Paterna (Valencia)- España...
  • Page 57 Programming the OMS www.fmgrupotec.com fmgrupotec@fmgrupotec.com 0034.903.360.306 Calle Algepser n16 Parque Empresarial Tactica- 46980 Paterna (Valencia)- España...
  • Page 58 Programming the OMS www.ets-lindgren.com www.fmgrupotec.com fmgrupotec@fmgrupotec.com 0034.903.360.306 Calle Algepser n16 Parque Empresarial Tactica- 46980 Paterna (Valencia)- España...
  • Page 59: Passwords

    Passwords If you forget your password, contact ETS-Lindgren for instructions on password recovery. You will need to provide the digital transmitter module (DTM) for the OMS, which is displayed by moving the joystick to the left. NTER ASSWORD The OMS has a factory-set password to prevent unauthorized access to the menus;...
  • Page 60: Change Password

    Password Failed. Push the joystick to the left to access the monitoring mode. From this mode you can re-enter the password. HANGE ASSWORD The OMS has a factory-set password to prevent unauthorized access to the menus; the password is 557. Following are the steps to change the password: Step Display 1.
  • Page 61: Enable/Disable Password Function

    Enable User Password change the status to Enabled or Disabled, and then push the joystick in the center to enter the new status. www.ets-lindgren.com Programming the OMS www.fmgrupotec.com fmgrupotec@fmgrupotec.com 0034.903.360.306 Calle Algepser n16 Parque Empresarial Tactica- 46980 Paterna (Valencia)- España...
  • Page 62: Main Menus And Submenus

    4–20 This set of menus is used to adjust the 4 mA and 20 mA output from the OMS. It also provides a function to send an actual output between 4 mA and 20 mA to test any remote control and alarm system attached to the OMS.
  • Page 63 This set of menus is used to adjust the relay states for the two gas alarm relays and the individual instrument fault relay. To access this menu, the OMS must be installed with the relay module. If not installed, the display will indicate N/A (not available).
  • Page 64 NORMAL will display, and then will change the relay state to default to the Set Formats menu. NORMAL, and then Enter to accept the value. Programming the OMS www.ets-lindgren.com www.fmgrupotec.com fmgrupotec@fmgrupotec.com 0034.903.360.306 Calle Algepser n16 Parque Empresarial Tactica- 46980 Paterna (Valencia)- España...
  • Page 65: Set Alarm Threshold Parity

    NORMAL will display, and then will default to the Set Alarm 2 Polarity change the relay state to NORMAL, and then Enter to menu. accept the value. www.ets-lindgren.com Programming the OMS www.fmgrupotec.com fmgrupotec@fmgrupotec.com 0034.903.360.306 Calle Algepser n16 Parque Empresarial Tactica- 46980 Paterna (Valencia)- España...
  • Page 66 8. Push the joystick down to Set Audio Alarm Polarity access the next submenu. To access this menu, the OMS must be installed with the audio option module. If not installed, the display will indicate N/A (not available). The optional built-in horn is designed to operate in only one alarm mode.
  • Page 67: Set Latching

    20.9% for oxygen. To access this menu, the OMS must be installed with the relay module. If not installed, the display will indicate N/A (not available).
  • Page 68: Reset Latching Alarm

    LARM To reset a latching alarm relay, you must enter the password correctly and then push the joystick down to send the reset command. The OMS also has an internal 2-pin terminal block for connecting a remote reset switch. Programming the OMS www.ets-lindgren.com...
  • Page 69: Set Alarm Delay

    Any system fault will immediately activate the fault relay. UPPRESSION Although these settings can be changed, this function is disabled on the OMS; it is only used to decrease the sensitivity of selected gas sensors. The factory default is set at 000.
  • Page 70: Set Alarm Thresholds

    LARM HRESHOLDS To activate the audio alarm, the OMS must be installed with the audio alarm option module. This is used to adjust the oxygen concentration percentage that will activate alarm levels 1 and 2. If the audio alarm output module is installed, it will also be used to set the level at which the audio alarm will activate.
  • Page 71 Enter to accept the value. To access this menu, the OMS must be installed with the audio alarm option module. If not installed, the display will indicate N/A (not available).
  • Page 72: Set Alarm Hysteresis

    LARM YSTERESIS The OMS may be used as a control system. When used to regulate oxygen levels, a dead band, hysteresis may be required. This menu sets the alarm hysteresis to a desired concentration of oxygen. When using hysteresis, the alarm set point becomes an average alarm setting for an action to occur.
  • Page 73 2.5%. Push the joystick down to decrease the percentage. Enter to accept the value. www.ets-lindgren.com Programming the OMS www.fmgrupotec.com fmgrupotec@fmgrupotec.com 0034.903.360.306 Calle Algepser n16 Parque Empresarial Tactica- 46980 Paterna (Valencia)- España...
  • Page 74: Set Sensor Adjust

    ENSOR DJUST Warm up the OMS for two hours prior to making any adjustments to the sensor. Sensor Adjust sets the oxygen readout to a known concentration. It is recommended to adjust the oxygen display to ambient oxygen levels of 20.9%.
  • Page 75: Sensor Verification

    Verification of the Sample Draw Oxygen Monitoring System (OMS™) to 20.9% oxygen is constantly being performed. As the sensor ages over time, it may require a slight adjustment to 20.9%. The OMS also requires periodic testing with nitrogen to verify the cells response to 0% oxygen.
  • Page 76: Required Gas And Equipment

    The required gas and equipment are available from your gas supplier or from Air Liquide at 800-638-1197. Nitrogen and an on-demand regulator are recommended to expose the OMS to a known span gas. You may purchase both items from your gas supplier or from Air Liquide.
  • Page 77: Sensor Verification To Nitrogen

    ETS-Lindgren recommends challenging the OMS with nitrogen every 6 to 12 months. The filter on the OMS has a 1/4-in male tube fitting designed to connect sample tubing from a nitrogen cylinder. Expose the OMS to nitrogen using the on-demand regulator. The reading will drop off to 1% or below in less than one minute when the sensor is exposed to pure nitrogen.
  • Page 78: Sensor Verification To Known Concentration Of Oxygen

    Protect the OMS from wind and high airflow when gas calibrating with test gas. Test the OMS in an upright position to allow the span gas to fully saturate the sensor. To see the exact span gas concentration the OMS must be completely immersed into a span gas environment.
  • Page 79: Appendix A: Warranty

    Appendix A: Warranty See the Product Information Bulletin included with your shipment for the complete ETS-Lindgren warranty for your Oxygen Monitoring System. URATION OF ARRANTIES FOR XYGEN ONITORING YSTEM All product warranties, except the warranty of title, and all remedies for warranty failures are limited to three years.

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