Parker Compax3 Series Installation Manual
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Parker Compax3 Series Installation Manual

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DATASHEET
PARKER HANNIFIN
C3S025V2 F10 I20 T30 M00
OTHER SYMBOLS:
RGB ELEKTRONIKA AGACIAK CIACIEK
SPÓŁKA JAWNA
Jana Dlugosza 2-6 Street
51-162 Wrocław
Poland
biuro@rgbelektronika.pl
+48 71 325 15 05
www.rgbautomatyka.pl
www.rgbelektronika.pl
www.rgbelektronika.pl
www.rgbautomatyka.pl

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  • Page 1 DATASHEET PARKER HANNIFIN C3S025V2 F10 I20 T30 M00 OTHER SYMBOLS: RGB ELEKTRONIKA AGACIAK CIACIEK SPÓŁKA JAWNA Jana Dlugosza 2-6 Street 51-162 Wrocław www.rgbelektronika.pl Poland biuro@rgbelektronika.pl +48 71 325 15 05 www.rgbautomatyka.pl www.rgbautomatyka.pl www.rgbelektronika.pl...
  • Page 2 YOUR PARTNER IN MAINTENANCE Repair this product with RGB ELEKTRONIKA ORDER A DIAGNOSIS LINEAR ENCODERS SYSTEMS INDUSTRIAL COMPUTERS ENCODERS CONTROLS SERVO AMPLIFIERS MOTORS MACHINES OUR SERVICES POWER SUPPLIERS OPERATOR SERVO PANELS DRIVERS At our premises in Wrocław, we have a fully equipped servicing facility. Here we perform all the repair works and test each later sold unit.
  • Page 3 Electromechanical Automation Compax3 Installation Manual Single axis devices Paper version 192-120102 N7 - February 2004 890-130001 Compax3 Unterlagen / Software user guides / tools manuels / tools: Compax3 - CD (english, deutsch, français) Compax3 Installations-Handbuch deutsch Compax3 Installation Manual english Manuel technique Compax3 français Release 1/2004 (as from firmware V2.03) We reserve the right to make technical changes.
  • Page 4 Notes on the Documents Supplied ____________________________ Copyright © 2003 Parker Hannifin GmbH EME All rights reserved. Microsoft Word, Microsoft Office, Windows®, Window 95™, Window 98™, Windows NT®, Window 2000™, Window XP™ and MS-DOS™ are trademarks of Microsoft Corporation. EME - Electromechanical Automation Europe...

  • Page 5: Notes On The Documents Supplied

    Parker EME Notes on the Documents Supplied 1. Notes on the Documents Supplied Compax3 – The present manual contains the installation instructions for the associated Installtion manual Compax3 device series (refer to Chapter “Device Assignment”). Compax3 CD C3 ServoManager The enclosed self-starting* CD contains the “C3 ServoManager” software tool for configuring, optimizing etc.

  • Page 6: C3 Servomanagers

    Notes on the Documents Supplied C3 ServoManagers Installation of the C3 ServoManager The Compax3 ServoManager can be installed directly from the Compax3 CD. Click on the appropriate hyperlink or start the installation program "C3Mgr_Setup_V..exe" and follow the instructions. Minimum requirements For successful installation, your PC must meet the following minimum requirements: Windows 98, Windows Me, Windows NT 4.0 (Intel) with Service Pack 6, Windows...

  • Page 7: Table Of Contents

    Parker EME C3 ServoManagers New Compax3 functions Contents 1. Notes on the Documents Supplied ............3 C3 ServoManagers................... 4 2. Introduction .....................7 Device assignment .................. 7 Type specification plate ................8 Release 1/2004 ..................9 2.3.1. New Compax3 functions ................... 9 2.3.1.1...
  • Page 8 Notes on the Documents Supplied New Compax3 functions 3.2.4. Ballast resistor / high voltage supply plug X2 for 230VAC devices ... 21 3.2.5. Ballast resistor / high voltage supply plug X2 for 400VAC devices ... 22 3.2.6. Motor / Motor brake (plug X3)................. 23 3.2.7.

  • Page 9: Introduction

    Parker EME Introduction 2. Introduction You can read about the following in this chapter: Device assignment ...........................7 Type plate ............................8 Release 1/2004 ..........................9 Safety instructions ..........................12 Warranty conditions........................13 Conditions of utilization........................14 Manufacturer’s declaration of conformity ..................17 Device assignment This manual applies to the following devices:...

  • Page 10: Type Specification Plate

    Introduction Type specification plate You will find the exact description of the device on the type specification plate, which is located on the right side of the device: Compax3 - Type specification plate: Explanation: Type designation The complete order designation of the device (2, 5, 6, 10, 9) C3S025V2 C3: Abbreviation for Compax3 S: Single axis device with direct AC mains power supply...

  • Page 11: Release 1/2004

    Parker EME Introduction Release 1/2004 You can read about the following in this chapter: New Compax3 functions........................9 New functions of the Compax3 software tools ................10 Complements / corrections in manual and online help ..............11 2.3.1. New Compax3 functions You can read about the following in this chapter: Direct drives .............................9...

  • Page 12: New Machine Zero Modes

    Introduction 2.3.1.5 New machine zero modes Several new machine zero modes with limit switch: MN-Mode 1,2 7-10, 11-14, 17,18, 23-26, 27-30 New machine zero modes in connection with the feedback module F12 F12 (direct drives) and distance coded feedback system: MN-Mode 130 - 133 Limit switch can be configured 2.3.1.6 RS485 / RS232 - interface...

  • Page 13: C3 Motormanager: Configuration Of Almost Any Motor

    Parker EME Introduction 2.3.2.2 C3 MotorManager: configuration of almost any motor New: Integration of distance coded feedback systems Export / Import of user defined (customer’s) motor Calibration of commutation also for linear motors with small travel path Changes Linear motors with brakes can be configured...

  • Page 14: Safety Instructions

    Introduction Safety Instructions You can read about the following in this chapter: General hazards ..........................12 Working safely..........................12 Special safety instructions ......................13 2.4.1. General hazards General Hazards on Non-Compliance with the Safety Instructions The device described in this manual is designed in accordance with the latest technology and is safe in operation.

  • Page 15: Special Safety Instructions

    Parker EME Introduction 2.4.3. Special safety instructions Check the correct association of the device and its documentation. Never detach electrical connections while voltage is applied to them. Safety devices must be provided to prevent human contact with moving or rotating parts.

  • Page 16: Conditions Of Utilization

    < 5m (fully shielded on ground – e.g. ground of control cabinet) Motor and resolver Operation of the devices only with Parker motor and resolver cables (their cable: plugs contain a special full surface area screening). The following cable lengths are permitted: Motor cable <...
  • Page 17 Signal leads should never pass close to excessive sources of interference (motors, transformers etc.). Accessories: Make sure to use only the accessories recommended by Parker Connect all cable shields at both ends, ensuring large contact areas! Warning: This is a product in the restricted sales distribution class according to EN 61800-3.

  • Page 18: Conditions Of Utilization For Ul Certification

    Introduction 2.6.2. Conditions of utilization for UL certification UL certification according to UL508C conform to UL: E-File_No.: E235 342 Certified The UL certification is documented by a UL logo on the device (type specification plate) "UL" - logo: Conditions of utilization The devices are only to be installed in a degree of contamination 2 environment (maximum).

  • Page 19: Manufacturer's Declaration Of Conformity

    (Low Voltage Directive) 73/23/EEC We (the manufacturer) Parker Hannifin GmbH hereby declare that the product(s) listed below: Device type: intelligent servo drives Model: Compax3 to which this declaration relates, including the product model placed on the market...

  • Page 20: Compax3 Device Description

    Compax3 device description 3. Compax3 device description You can read about the following in this chapter: State of delivery..........................18 Plug and connector assignment Compax3..................19 Installation and dimensions Compax3.....................30 Safety function – safe standstill ......................34 State of delivery Compax3 is delivered without configuration! After switching on the 25VDC supply, the red LED is flashing while the green LED is dark.

  • Page 21: Plug And Connector Assignment Compax3

    Parker EME Plug and connector assignment Compax3 Conditions of utilization for UL certification Plug and connector assignment Compax3 You can read about the following in this chapter: Function of the LEDs on the front panel..................20 Power supply plug X1 for 230VAC devices ..................20 Power supply plug X1 for 400VAC devices ..................21...

  • Page 22: Function Of The Leds On The Front Panel

    Compax3 device description Function of the LEDs on the front panel Caution! When the control voltage is missing there is no indication whether or not high voltage supply is available. 3.2.1. Function of the LEDs on the front panel State LED red LED green Voltages missing...

  • Page 23: Power Supply Plug X1 For 400 Vac Devices

    Parker EME Plug and connector assignment Compax3 Power supply plug X1 for 400 VAC devices 3.2.3. Power supply plug X1 for 400 VAC devices Description Mains connection Compax3 Sxxx V4 Controller type S038 V4 S075 V4 S150 V4 S300 V4...

  • Page 24: Ballast Resistor / High Voltage Supply Plug X2 For 400Vac Devices

    Compax3 device description Ballast resistor / high voltage supply plug X2 for 400VAC devices Brake operation Compax3 Sxxx V2 Controller type S025 V2 S063 V2 Capacitance / storable energy 560µF / 15Ws 1120µF /30Ws Minimum ballast - resistance 100Ω 56Ω Recommended nominal power rating 20 ...

  • Page 25: Motor / Motor Brake (Plug X3)

    Parker EME Plug and connector assignment Compax3 Motor / Motor brake (plug X3) Connection of the power voltage of 2 Compax3 V4 devices (400V devices) In order to improve the conditions during brake operation, the DC power voltage of 2 devices may be connected.

  • Page 26: Control Voltage 24Vdc / Enable (Plug X4)

    Compax3 device description 3.2.7. Control voltage 24VDC / enable (plug X4) Description +24 V Gnd24 V Enable_in Enable_out_a Enable_out_b Control voltage 24 VDC Controller type Compax3 Voltage range 21 - 27VDC Current drain of the device 0.8 A Total current drain 0.8 A + Total load of the digital outputs + current for the motor holding brake Ripple...

  • Page 27: Rs232 / Rs485 Interface (Plug X10)

    Parker EME Compax3 device description 3.2.8. RS232 / RS485 interface (plug X10) Interface selectable by contact functions assignment of X10/1: X10/1=0V RS232 X10/1=5V RS485 RS232 RS232 (Sub D) (Enable RS232) 0V RS485 2-wire RS485 two wire (Sub D) Pin 1 and 9 jumpered externally Enable RS485 (+5V) res.

  • Page 28: Analog / Encoder (Plug X11)

    Compax3 device description 3.2.9. Analog / Encoder (plug X11) PIN X11 Reference High Density Sub D +24V (output for encoder) max. 70mA Ain1 -: analogue input - (14-bit) D/A monitor channel 1 (±10V, 8-bit resolution) D/A monitor channel 0 (±10V, 8-bit resolution) +5V (output for encoder) max.

  • Page 29: Digital Inputs /Outputs (Plug X12)

    Parker EME Compax3 device description 3.2.9.2 Wiring of the analog input 2.2K Ω 10nF Ω X11/9 Ain+ Ω Ain- X11/11 10nF 2.2K Ω 3.2.10. Digital inputs/outputs (plug X12) Input/output I/O /X12 X12/ High density/Sub D +24VDC output (max. 400mA) Output 0 (max. 100mA) Output 1 (max.

  • Page 30: Output Wiring Of Digital Outputs

    Compax3 device description 3.2.10.1 Output wiring of digital outputs SPS/ X12/1 X4/1 X12/11 X12/2 Ω 18.2K X4/2 X12/15 The circuit example is valid for all digital outputs! The outputs are short circuit proof; a short circuit generates an error. F1: Delayed action fuse F2: Quick action electronic fuse;...

  • Page 31: Resolver / Feedback (Plug X13)

    Parker EME Compax3 device description 3.2.11. Resolver / Feedback (connector X13) Feedback /X13 High Density /Sub D (dependent on the Feedback Module) Resolver (F10) SinCos (F11) Direct drives (F12) res. res. Sense - res. res. Sense + Hall1 REFres+ Vcc (+8V) Vcc (+5V) (controlled on the encoder side) max.

  • Page 32: Installation And Dimensions Compax3

    Compax3 device description Installation and dimensions Compax3 You can read about the following in this chapter: Installation and dimensions Compax3 S0xx V2................30 Installation and dimensions Compax3 S038 and S075 V4 ..............31 Installation and dimensions Compax3 S150 V4 ................32 Installation and dimensions Compax3 S300 V4 ................33 3.3.1.

  • Page 33: Installation And Dimensions Of Compax3 S038 And S075 V4

    Parker EME Compax3 device description 3.3.2. Installation and dimensions of Compax3 S038 and S075 V4 Mounting: 3 socket head screws M5 Mounting spacing: Device separation 15 mm Compax3 S038 V4: Compax3 S075 V4: 192-120102 N7 - February 2004...

  • Page 34: Installation And Dimensions Of Compax3 S150 V4

    Compax3 device description 3.3.3. Installation and dimensions of Compax3 S150 V4 Mounting: 4 socket head screws M5 Mounting spacing: Device separation 15 mm 192-120102 N7 - February 2004...

  • Page 35: Installation And Dimensions Of Compax3 S300 V4

    Parker EME Compax3 device description 3.3.4. Installation and dimensions of Compax3 S300 V4 Mounting: 4 socket head screws M5 Mounting spacing: Device separation 15 mm Compax3 S300 V4 is force-ventilated via a fan integrated into the heat dissipater! 192-120102 N7 - February 2004...

  • Page 36: Safety Function - Safe Standstill

    Compax3 device description Safety function – safe standstill - You can read about the following in this chapter: Safety instructions concerning the function „Safe Standstill“ ............36 Application examples „Safe Standstill“ ....................37 Compax3 is equipped with the "Safe Standstill" safety feature. The “protection against unexpected start-up“...
  • Page 37 Parker EME Compax3 device description Circuit diagram illustrating working principle: Controller Energise Enable Feedback Feedback X1/1 X1/2 X1/3 X4/3 X4/4 X4/5 power supply safety relay Feedback power supply controller motor Notes In normal operation of Compax3, 24 V DC of power is supplied to the "Enable"...

  • Page 38: Safety Instructions For The "Safe Standstill" Function

    Compax3 device description 3.4.1. Safety instructions for the “safe standstill” function Safety functions must be tested 100%. Only qualified staff members are permitted to install the „Safe Standstill“ feature and place it in service. For all applications in which the first channel of the „Safe Standstill“ is implemented by means of a PLC, care must be taken that the part of the program that is responsible for current flowing to or not flowing to the drive is programmed with the greatest possible care.

  • Page 39: Application Examples For "Safe Standstill

    Parker EME Compax3 device description 3.4.2. Application examples for “safe standstill” You can read about the following in this chapter: Circuit example for Compax3 – devices without bus option.............37 Circuit ecample for Compax3 devices with bus option ..............43 Circuit example for C3 powerPLmC – multi-axis application ............46 The application examples described here correspond to Stop Category 1 as defined by EN60204-1.
  • Page 40 Compax3 device description Compax3 I11 T11: Input "Energize": I2: X12/8 Output "Controller Feedback": O2: X12/4 Compax3 Ixx T30 and Compax3 Ixx T40: Input "Energize": apply the Enable Input of the MC_Power - module (IEC- program) to a Compax3 input. Output "Controller Feedback": apply the Status output of the MC_Power - module (IEC-program) to a Compax3 output.
  • Page 41 Parker EME Compax3 device description Structure of Compax3 devices without fieldbus option: 2 Compax3 devices (the sample circuit also applies to one or more devices with appropriate adjustments) 1 Emergency Power-off module (BH5928.47) 1 safety door monitor (BD5985N) Note: With safety door monitor BD5985N, the safety door must be opened and closed again every time after turning on the 24 V power supply so that the Emergency power-off module can be acknowledged and reset.
  • Page 42 Compax3 device description Gerät 1 controller I10T10:E0: X12/6 Energise I11T11:E2: X12/8 Kanal 1 Controller Feedback Channel 1 power Feedback supply A2: X12/4 GND24V safety relay Enable X4/3 +24V power supply X4/4 Feedback X4/5 X1/1 X1/2 X1/3 motor Gerät 2 controller I10T10:E0: X12/6 Energise I11T11:E2: X12/8...
  • Page 43 Parker EME Compax3 device description Basic functions: Compax3 devices disabled by: Channel 1: Energize – input to “0” through open contacts of Emergency Power-off Module (13-14) Channel 2: Enable input to "0" through open contacts of Emergency power-off module (57 -58)
  • Page 44 Compax3 device description between 57 and 58 open, which in turn deactivates the Enable inputs of the Compax3 devices. Channel 2 feedback: Power is only supplied to the K2 relay via the series circuit of the Feedback contacts if all Compax3's are currentless: “Safe standstill” state reached.

  • Page 45: Sample Circuit Example Of Compax3 Devices With Fieldbus Option

    Parker EME Compax3 device description 3.4.2.2 Sample circuit example of Compax3 devices with fieldbus option Sample circuit for the following Compax3 devices: Compax3 I20 T11 Compax3 I20 T11 Layout: 2 Compax3 devices 1 Emergency Power-off module (BH5928.47) 1 safety door monitor (BD5985N)
  • Page 46 Compax3 device description Gerät 1 Feldbus controller Schnittstelle Energise Kanal 1 Feedback Channel 1 Fieldbus power supply Interface Controller GND24V Feedback safety relay GND24V Enable X4/3 power supply Kanal 2 X4/4 Feedback Channel 2 X4/5 X1/1 X1/2 X1/3 Gerät 2 Feldbus controller Schnittstelle...
  • Page 47 Parker EME Compax3 device description Basic functions: Compax3 devices disabled by: Channel 1: Energize deactivated by PLC due to open contacts of the Emergency power-off module (13 -14) Channel 2: Enable input to "0" through open contacts of Emergency power-off...

  • Page 48: Sample Circuit For C3 Powerplmc Multi-Axis Application

    Compax3 device description Channel 2: After the delay time set in the Emergency power-off module, (this time must be set so that all drives are stopped after it has elapsed) the contacts between 57 and 58 open, which in turn deactivates the Enable inputs of the Compax3 devices.
  • Page 49 Parker EME Compax3 device description Layout: 1 Compax3 with powerPLmC n Compax3 devices 1 Emergency Power-off module (BH5928.47) 1 safety door monitor (BD5985N) Note: With safety door monitor BD5985N, the safety door must be opened and closed again every time after turning on the 24 V power supply so that the Emergency power-off module can be acknowledged and reset.
  • Page 50 Compax3 device description C3_1 powerPLmC Program (Kanal 1; Channel 1) C3_1 mit C3 powerPLmC controller I0: X12/6 Energise Feedback Enable C3_1 Controller MC_POWER power O0: X12/2 Feedback supply Kanal 1 C3_1.I0 Enable Status C3_1.O0 Channel 1 C3_1 Axis Error GND24V safety relay X4/3...
  • Page 51 Parker EME Compax3 device description Basic functions: Compax3 devices disabled by: Channel 1: Energize input (I0) to C3_1 (with powerPLmC) to "0" through open contacts of Emergency power-off module (13 -14) Channel 2: Enable inputs of individual Compax3's to "0" through open contacts of...
  • Page 52 Compax3 device description Channel 2: After the delay time set in the Emergency power-off module, (this time must be set so that all drives are stopped after it has elapsed) the contacts between 57 and 58 open, which in turn deactivates the Enable inputs of the Compax3 devices.

  • Page 53: Technical Data

    Parker EME Technical Data 4. Technical Data Mains connection: Compax3 S0xx V2 Controller type S025 V2 S063 V2 Mains voltage Single phase 230VAC + 10% 80-230VAC+10% / 50-60Hz Rated input current 6Aeff 16Aeff Maximum fuse rating per device 10A (automatic circuit...
  • Page 54 Technical Data Resulting nominal and peak currents depending on the switching frequency of the power output stage Compax3 S0xx V2 at 230VAV Power output S025 V2 S063 V2 stage switching frequency 8kHz 2.5A 6.3A nominal pre-set 5.5A 12.6A (<5s) peak 16kHz 2.5A 5.5A...
  • Page 55 Parker EME Technical Data Position resolution per pitch resp. per For option F12: Direct drives revolution (max. 24bit): the analog hall sensors: 13 bits For Sine-Cosine: 13Bit + log (Strokes / Pitch) For TTL (ES422): 2 + log (Strokes / Pitch) For rotational motors you have to use revolutions instead of pitch.
  • Page 56 Technical Data Special encoder systems for direct Option F12 drives Analog hall sensors Sine - cosine signal (max. 5Vss ; typical 1Vss) 90° offset U-V Signal (max. 5Vss ; typical 1Vss) 120° offset. Encoder Sine-cosine (max. 5Vss ; typical 1Vss) (linear or rotatory) (max.
  • Page 57 Parker EME Technical Data Compax3 Sxxx V4 brake operation Controller type S038 V4 S075 V4 S150 V4 S300 V4 Capacitance / storable 235µF / 37Ws 470µF / 75Ws 690µF / 1100µF / energy 110Ws 176Ws Minimum ballast - 100Ω 56Ω...
  • Page 58 Technical Data Insulation requirements Protection class Protection class I according to EN 50 178 (VDE 0160 part 1) Protection against human contact with According to DIN VDE 0106, part 100 dangerous voltages Overvoltage category Voltage class III according to HD 625 (VDE 0110-1) Degree of contamination Degree of contamination 2 according to HD 625...

  • Page 59: Index

    Parker EME Index 5. Index Installation and dimensions of Compax3 S300 V4 • 38 Introduction • 7 Analog / Encoder (plug X11) • 30 Manufacturer's Declaration of Conformity • 18 Ballast resistor • 23, 59 Motor / Motor brake (plug X3) • 26 Ballast resistor / high voltage supply plug X2 Motor Connection •...
  • Page 60 Index Special safety instructions • 13 State of delivery • 19 Switching frequency of the power output stage can be set • 9 Technical Data • 56 Type specification plate • 8 UL - certification • 9 Usage in accordance with intended purpose • Warranty conditions •...

This manual is also suitable for:

Compax3 s150 v4Compax3 s300 v4Compax3 s025 v2Compax3 s063 v2Compax3 s038 v4Compax3 s075 v4

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