Goldhofer AST-2 R Operation And Maintenance Manual

Goldhofer AST-2 R Operation And Maintenance Manual

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Goldhofer
t e m
t i o n - y s
S
e - n d i c a
I
v e r o r q u
T
e r O
G o l d h o f
V01-10.2012
Documentation GOTIS for AST-2 R
Operation and
Maintenance manual

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Summary of Contents for Goldhofer AST-2 R

  • Page 1 - y s e - n d i c a v e r o r q u e r O G o l d h o f V01-10.2012 Documentation GOTIS for AST-2 R Operation and Maintenance manual...
  • Page 2 Seite 2 Bewußt frei. Left out deliberately. Page blanche. Este capítulo se dejó libre intencionalmente.
  • Page 3: Table Of Contents

    6 - 1 Troubleshooting List 7 - 1 Measuring amplifier order form 8 - 1 rsi / 03.2009 Goldhofer Aktiengesellschaft ··· Donaustrasse 95 ··· D - 87700 Memmingen BA part 1/0 GOTIS AST-2 R Phone +49 (0)8331/15-0 ··· FAX +49 (0)8331/15-239 GOTIS_AST-2-R_eng_00.vp...
  • Page 4 Seite 2 Bewußt frei. Left out deliberately. Page blanche. Este capítulo se dejó libre intencionalmente.
  • Page 5: Gotis Ast-2 R Documentation

    “Important Notes” in the operating manual, as well as statutory regulations and accident prevention legislation. Proper use GOTIS is a Goldhofer system used to monitor the nose wheel torques. GOTIS is used for all aircraft with overtorque requirements that are approved for the Goldhofer AST product range.
  • Page 6 Seite 2 Bewußt frei. Left out deliberately. Page blanche. Este capítulo se dejó libre intencionalmente.
  • Page 7: Gotis Monitoring / Operator Controls

    Fig. 2 Monitoring / operator controls for GOTIS key-operated switch in the cab rsi / 03.2009 Goldhofer Aktiengesellschaft ··· Donaustrasse 95 ··· D - 87700 Memmingen BA part 1/0 GOTIS AST-2 R Phone +49 (0)8331/15-0 ··· FAX +49 (0)8331/15-239 GOTIS_AST-2-R_eng_00.vp...
  • Page 8: Indicator Lamps In The Cdm

    If, having selected the wrong aircraft (see also Part 1 of the AST operating instructions) on the TDM, that selection is confirmed a second time, the Operator bears sole responsibility for the procedure. The manufacturer is not liable for any damage arising from such action. BA part 1/0 GOTIS AST-2 R...
  • Page 9 We recommend that all such measures are provided as AST work instructions to the operator / driver. rsi / 03.2009 Goldhofer Aktiengesellschaft ··· Donaustrasse 95 ··· D - 87700 Memmingen BA part 1/0 GOTIS AST-2 R Phone +49 (0)8331/15-0 ··· FAX +49 (0)8331/15-239...
  • Page 10: Gotis Key-Operated Switch

    The Operator must establish the definition of authorised personnel. Reset GOTIS alarm Switch on the GOTIS key-operated switch (EST08). Switch off the ignition Switch off the GOTIS key-operated switch (EST08). Switch on the ignition BA part 1/0 GOTIS AST-2 R...
  • Page 11: Approvals

    Fig. 6 Approvals Current approvals See part 1 of the Operating Instructions, primary information rsi / 03.2009 Goldhofer Aktiengesellschaft ··· Donaustrasse 95 ··· D - 87700 Memmingen BA part 1/0 GOTIS AST-2 R Phone +49 (0)8331/15-0 ··· FAX +49 (0)8331/15-239 GOTIS_AST-2-R_eng_00.vp...
  • Page 12 Seite 6 Bewußt frei. Left out deliberately. Page blanche. Este capítulo se dejó libre intencionalmente.
  • Page 13: Description Of Gotis

    Once the aircraft is set down again, the aircraft monitoring process ends. Continued on next page rsi / 03.2009 Goldhofer Aktiengesellschaft ··· Donaustrasse 95 ··· D - 87700 Memmingen BA part 1/0 GOTIS AST-2 R Phone +49 (0)8331/15-0 ··· FAX +49 (0)8331/15-239...
  • Page 14 The steering angle between the aircraft tractor and the aircraft is not monitored. Adherence to the steering angles permitted for different aircraft is the responsibility of the tractor driver. BA part 1/0 GOTIS AST-2 R...
  • Page 15: Gotis Maintenance Intervals

    These should be noted on the following maintenance record. (maintenance record see WA part 1, Chapter 4.1) rsi / 03.2009 Goldhofer Aktiengesellschaft ··· Donaustrasse 95 ··· D - 87700 Memmingen WA part 1/0 GOTIS AST-2 R Phone +49 (0)8331/15-0 ··· FAX +49 (0)8331/15-239...
  • Page 16: Explanation Of Symbols On Maintenance Schedule

    Page 2 Explanation of symbols on maintenance schedule Symbols Fig. 1 Explanation of symbols on maintenance schedule Maintenance intervals Fig. 2 Symbols for maintenance intervals WA part 1/0 GOTIS AST-2 R...
  • Page 17: Maintenance Schedule

    Index 5.2 · every Mechanical check of GOTIS with 24 months GOTIS test tool rsi / 03.2009 Goldhofer Aktiengesellschaft ··· Donaustrasse 95 ··· D - 87700 Memmingen WA part 1/0 GOTIS AST-2 R Phone +49 (0)8331/15-0 ··· FAX +49 (0)8331/15-239 GOTIS_AST-2-R_eng_00.vp...
  • Page 18: Gotis Maintenance Records

    Date Signature after after ..(h) operating hours 1.000 1.500 2.000 2.500 3.000 3.500 4.000 4.500 5.000 5.500 6.000 6.500 7.000 7.500 8.000 8.500 9.000 9.500 10.000 10.500 11.000 11.500 12.000 WA part 1/0 GOTIS AST-2 R...
  • Page 19 21.500 22.000 22.500 23.000 23.500 24.000 24.500 25.000 25.500 26.000 26.500 27.000 27.500 rsi / 03.2009 Goldhofer Aktiengesellschaft ··· Donaustrasse 95 ··· D - 87700 Memmingen WA part 1/0 GOTIS AST-2 R Phone +49 (0)8331/15-0 ··· FAX +49 (0)8331/15-239 GOTIS_AST-2-R_eng_00.vp...
  • Page 20 Page 4 28.000 28.500 29.000 29.500 30.000 30.500 31.000 31.500 32.000 32.500 33.000 33.500 34.000 34.500 35.000 35.500 36.000 36.500 37.000 37.500 38.000 38.500 39.000 39.500 40.000 40.500 41.000 41.500 42.000 42.500 43.000 WA part 1/0 GOTIS AST-2 R...
  • Page 21: Maintenance Tasks

    TDM. rsi / 03.2009 Goldhofer Aktiengesellschaft ··· Donaustrasse 95 ··· D - 87700 Memmingen WA part 1/0 GOTIS AST-2 R Phone +49 (0)8331/15-0 ··· FAX +49 (0)8331/15-239...
  • Page 22: Electrical Check Of Gotis

    The AST ignition must be on for the electrical check of GOTIS. In order to be able to carry out the following electrical tests on GOTIS correctly and without errors, the relevant electrical systems must be observed. WA part 1/0 GOTIS AST-2 R...
  • Page 23: Checking The Voltage Supply To The Measuring Amplifier

    See section 6 for the nominal values for the electrical check. Fig. 1 Checking the voltage supply to the measuring amplifier rsi / 03.2009 Goldhofer Aktiengesellschaft ··· Donaustrasse 95 ··· D - 87700 Memmingen WA part 1/0 GOTIS AST-2 R Phone +49 (0)8331/15-0 ··· FAX +49 (0)8331/15-239...
  • Page 24: Checking Voltage Supply To Measuring Cell

    6/16 = “-” or “black” Black measuring tip to terminal 7/17 = “+” or “red”. See section 6 for the nominal values for the electrical check. Fig. 2 Checking voltage supply to measuring cell WA part 1/0 GOTIS AST-2 R...
  • Page 25: Checking The Measuring Signal

    If the values are exceeded replace the measuring cell and measuring amplifier. Fig. 3 Checking the measuring signal rsi / 03.2009 Goldhofer Aktiengesellschaft ··· Donaustrasse 95 ··· D - 87700 Memmingen WA part 1/0 GOTIS AST-2 R Phone +49 (0)8331/15-0 ··· FAX +49 (0)8331/15-239 GOTIS_AST-2-R_eng_00.vp...
  • Page 26: Checking The Output Signal At Measuring Amplifier

    - Press the “menu” key (F9) Select “GOTIS” Select “OVT sensor signals” the output signals from the measuring amplifier are displayed - see figure 4, item 1 Fig. 4 Checking the output signal at measuring amplifier WA part 1/0 GOTIS AST-2 R...
  • Page 27: Mechanical Test Using The Gotis Test Tool

    - in the event of leaks emerging in the high-pressure area - do not tighten or open any pressurized lines. rsi / 03.2009 Goldhofer Aktiengesellschaft ··· Donaustrasse 95 ··· D - 87700 Memmingen WA part 1/0 GOTIS AST-2 R Phone +49 (0)8331/15-0 ··· FAX +49 (0)8331/15-239...
  • Page 28: Hydraulic Supply

    MP-P1. Keep any loose protective threaded joints and the covers in a clean and safe place, so that later, no contamination will be able to get into the hydraulic circuit. WA part 1/0 GOTIS AST-2 R...
  • Page 29: Fig. 5 Overview Of Hydraulic Supply Operating Unit

    Overview of hydraulic supply operating unit Fig. 6 Operating unit – hydraulic connection to tank rsi / 03.2009 Goldhofer Aktiengesellschaft ··· Donaustrasse 95 ··· D - 87700 Memmingen WA part 1/0 GOTIS AST-2 R Phone +49 (0)8331/15-0 ··· FAX +49 (0)8331/15-239...
  • Page 30: Installing The Gotis Test Tool Ast-2 R

    Page 10 5.2.1 Installing the GOTIS Test tool AST-2 R Preparatory work Steps: Bring pick-up-device to empty run position - the front wall is completely retracted - the swivel arms are opened Screw the front wall bracket (1) onto the front wall...
  • Page 31: Mechanical Check Of Gotis

    - Connect measurement cable to the pressure sensor and in the cab Continued on next page Fig. 8 Connect hydraulic cylinder rsi / 03.2009 Goldhofer Aktiengesellschaft ··· Donaustrasse 95 ··· D - 87700 Memmingen WA part 1/0 GOTIS AST-2 R Phone +49 (0)8331/15-0 ··· FAX +49 (0)8331/15-239 GOTIS_AST-2-R_eng_00.vp...
  • Page 32 TDM reports: Test OK. At the same time, the horn sounds and the warning lamps (yellow + red) are active for 15 sec. - the system check is completed Fig. 9 Extend/retract hydraulic cylinder WA part 1/0 GOTIS AST-2 R...
  • Page 35: Electrical Check

    If the ACTUAL values deviate from the NOMINAL values please consult the trouble-shooting list in section 7.0. rsi / 03.2009 Goldhofer Aktiengesellschaft ··· Donaustrasse 95 ··· D - 87700 Memmingen WA part 1/0 GOTIS AST-2 R Phone +49 (0)8331/15-0 ··· FAX +49 (0)8331/15-239...
  • Page 36 Seite 2 Bewußt frei. Left out deliberately. Page blanche. Este capítulo se dejó libre intencionalmente.
  • Page 37: Troubleshooting List

    Troubleshooting List Page 1 Troubleshooting List Deliberately left blank. Error messages Cause Remedy rsi / 03.2009 Goldhofer Aktiengesellschaft ··· Donaustrasse 95 ··· D - 87700 Memmingen WA part 1/0 GOTIS AST-2 R Phone +49 (0)8331/15-0 ··· FAX +49 (0)8331/15-239 GOTIS_AST-2-R_eng_00.vp...
  • Page 38 Seite 2 Bewußt frei. Left out deliberately. Page blanche. Este capítulo se dejó libre intencionalmente.
  • Page 39: Measuring Amplifier Order Form

    Fax no. (+49) 083311570288 Fax no. (+49) 083311570254 Fax no. (+49) 083311570181 Fax no. (+49) 083311570182 rsi / 03.2009 Goldhofer Aktiengesellschaft ··· Donaustrasse 95 ··· D - 87700 Memmingen WA part 1/0 GOTIS AST-2 R Phone +49 (0)8331/15-0 ··· FAX +49 (0)8331/15-239 GOTIS_AST-2-R_eng_00.vp...
  • Page 40 Seite 2 Bewußt frei. Left out deliberately. Page blanche. Este capítulo se dejó libre intencionalmente.
  • Page 41: A Gotis Ast-2 R Documentation

    6 - 1 Troubleshooting List 7 - 1 Measuring amplifier order form 8 - 1 rsi / 03.2009 Goldhofer Aktiengesellschaft ··· Donaustrasse 95 ··· D - 87700 Memmingen BA part 1/0 GOTIS AST-2 R Phone +49 (0)8331/15-0 ··· FAX +49 (0)8331/15-239 GOTIS_AST-2-R_eng_00.vp...
  • Page 42 Seite 2 Bewußt frei. Left out deliberately. Page blanche. Este capítulo se dejó libre intencionalmente.

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