Clearion 300 Series Service Manual
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WATER TECHNOLOGIES
300 – 360 Series
Service Manual

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Summary of Contents for Clearion 300 Series

  • Page 1 WATER TECHNOLOGIES 300 – 360 Series Service Manual...
  • Page 2 300 – 360 Series Control Start-Up Procedures Main Menu 12:00 Menu/Enter MENU Button ENTER Set/Change Button CHANGE 1. To Enter Main Menu Press the Menu/Enter Button (Time of Day will Flash) 1. 2. 2. To Set the Time of Day Press the Set/Change Button (First Digit will Flash) Example [ 12:00 ] - To Change Digit Value Press the Set/Change Button...
  • Page 3: Normal Operation

    300 – 360 Series Control Start-Up Procedures Control Start-Up Procedures (Cont’d) Normal Operation 1. Home Display - Alternates Between the display of Time of Day and Number of Days Until the Next Regeneration. - Days Remaining Until the Next Regeneration will Count Down from the entered Regeneration Day Override Value Until it Reaches 0 Days Remaining.
  • Page 4 300 – 360 Series Control Start-Up Procedures (Cont’d) Starting Extra Regeneration Cycle 1. To Start Delayed Extra Cycle Example [ 1 ] - If Days Remaining Until Next Regeneration does not Read ‘1’, Press and Hold the Set/Change Button for 3 Seconds Until the Display Reads ‘1’ or ‘0000’ on metered models - Regeneration Cycle will Initiate at the Next Designated Regeneration Time 2.
  • Page 5 300 – 360 Series Control Start-Up Procedures Control Start-Up Procedures (Cont’d) Centurion Only Regeneration Cycle Step Explanations Step 1: Air Release Step Step 4: Rapid Rinse Step For 3 to 4 Minutes - Default of 12 Minutes - Not Programmable 2-20 MENU ENTER...
  • Page 6: Final Setup

    300 – 360 Series Control Start-Up Procedures (Cont’d) Final Set-Up With Proper Valve Operation Verified: 1. Add water to the top of the air check. Manually step the valve to the Brine Draw Position and allow the valve to draw water from the brine tank until it stops.
  • Page 7: Master Programming Mode

    300 – 360 Series Master Programming Mode To Enter Master Programming Mode, Press and Hold both Buttons for 5 Seconds. Note: all Master Programming functions have been preset at the factory. Unless a change is desired, it is NOT necessary to enter Master Programming Mode. 1.
  • Page 8 300 – 360 Series System Capacity in Grains (c) – Meter Mode Only Press the Menu/Enter button. This display is used to set the system capacity in grains and is used in conjunction with the hardness setting to calculate total gallons of treated water available between regenerations. This option is identified by the letter ‘c’...
  • Page 9: Master Programming Mode Flow Chart

    300 – 360 Series Master Programming Mode Flow Chart -To Enter Master Programming Mode, MENU ENTER Press and Hold both Buttons for 5 Seconds CHANGE To Change Value CHANGE Regen. Time MENU To Accept Value ENTER MENU ENTER To Change Value CHANGE Regen.
  • Page 10: Control Valve Drive Assembly

    300 – 360 Series Control Valve Drive Assembly Page 10...
  • Page 11: Part Number Description

    300 – 360 Series Valve Drive Assembly Parts List Part Number Description 20111X001 Slide Cover 20001X111 Screw / Bracket 20111X003 Back Bracket 20001X008 Washer / Piston n /a Screw / Motor EVB-010 MTR PA Motor EVB-015 MTR Centurion Motor 20001X005 Back Plate 20001X001 Screws Power Head...
  • Page 12 300 – 360 Series Control Valve Drive Assembly (Filter Version) Page 12...
  • Page 13 300 – 360 Series Control Valve Drive Assembly Parts List (Filter Version) O-Ring 20561X204 Description Part # O-Ring 20001X215 Valve Body Complete 20001X200 O-Ring Valve Body Only 20001X201 Injector Plug End Spacer O-Ring Seal 20001X217 Injector Plug & O-Ring Assembly - Spacer Incl.
  • Page 14: Control Valve Assembly

    300 – 360 Series Control Valve Assembly (Softener Version) Page 14...
  • Page 15 300 – 360 Series Control Valve Drive Assembly Parts List (Softener Version) Description Part # Description Part # Valve Body Complete 20001X200 O-Ring 20561X204 Valve Body Only 20001X201 O-Ring 20001X215 End Spacer O-Ring Seal Injector Plug Spacer O-Ring Seal & Spacer Kit - 20001X232 Injector Plug &...
  • Page 16: Meter Assembly

    300 – 360 Series Meter Assembly Meter Assembly Parts List Description Part # Meter Assembly, Turbine Complete 20564X200 Page 16...
  • Page 17: By-Pass Assembly

    300 – 360 Series By-Pass Assembly (Plastic) Description Part # Plastic Bypass Valve Assembly 20561X292 Page 17...
  • Page 18 300 – 360 Series By-Pass Assembly (Stainless Steel) Description Part # Bypass Valve 3/4" Stainless 20561X270 Steel Bypass Valve 1" Stainless Steel 20561X283 Page 18...
  • Page 19 300 – 360 Series Service Instructions A. General Preliminary Instructions—PERFORM BEFORE ALL SERVICING OPERATIONS! 1. Turn off water supply to conditioner:  If the conditioner installation has a “three valve” by-pass system, first open the valve in the by-pass line, then close the valves at the conditioner inlet and outlet.
  • Page 20 300 – 360 Series Service Instructions (Cont’d) E. To Replace Piston Assembly 6. Place powerhead on top of valve. Be sure drive 1. Follow Steps A.1 through A.3 pin on main gear engages slot in drive yoke (wide 2. Remove control valve back cover. Disconnect side of drive yoke upright must face to the left the meter signal wire from the meter away from the motor).
  • Page 21: Troubleshooting Guide

    300 – 360 Series Troubleshooting Guide SYMPTOM PROBABLY CAUSE CORRECTION 1. Softener fails to regenerate Power supply plugged into Connect to constant power source automatically intermittent or dead power source. Disconnected meter cable Reconnect cable Improper control valve programming Reset program settings Defective power supply Replace power supply Defective circuit board or meter...
  • Page 22 300 – 360 Series Troubleshooting Guide (Cont’d) SYMPTOM PROBABLY CAUSE CORRECTION 6. Loss of water pressure Scaling/fouling of inlet pipe Clean or replace pipeline. Pretreat to prevent Fouled resin Clean resin. Pretreat to prevent Improper backwash Too many resin fines and/or sediment.

This manual is also suitable for:

360 series

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