Related Manuals for Burro Max Burromini-Gas TT40
Summary of Contents for Burro Max Burromini-Gas TT40
- Page 1 Burromini-Gas TT40 Gas-PoWErED DirT BiKE Owner’s Manual Read and understand this entire manual before riding!
- Page 2 IMPORTANT! READ THIS ENTIRE BOOK CAREFULLY BEFORE OPERATING THIS PRODUCT, THE FIRST TIME. This vehicle does not conform to Federal Motor Vehicle regulations and is not intended to be used on public streets, roads or highways. THE USER ASSUMES RISK INVOLVED IN USING THIS PRODUCT. Serious injury or death can result from the unsafe operations of this vehicle.
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Page 3: Table Of Contents
contents INTRODUCTION.................. IMPORTANT SAFETY INFORMATION..........2-4 GETTING STARTED................5-6 OPERATING CONTROLS..............BEFORE RIDING................... 8-9 BASIC OPERATION ................10-12 Safe Riding Precautions Starting The Engine A Flooded Engine Stopping The Engine Braking Technique Parking and Post -Ride Inspection MAINTAINING YOUR T40..............13 Important Safety Precautions Maintenance Schedule .............. -
Page 4: Introduction
INTRODUCTION Congratulations on choosing your new Burromax TT40 Gas Minibike Your Burromax Minibike was designed as a recreational vehicle for off-road use only and by a single rider only. This minibike is easy to use and is ideal for riders with basic experience. Before riding, please take your time to get acquainted with your minibike and how it works. -
Page 5: Important Safety Information
IMPORTANT SAFETY INFORMATION Your personal safety and the safety of those around you is our primary concern. Operating this Gas minibike safely is an important responsibility and should not be taken lightly. Burromax has provided you with safe operating procedures and warning labels on your minibike and in this manual. -
Page 6: Maintenance Safety
IMPORTANT SAFETY INFORMATION The Burromax TT40 Minibike can provide many years of service and pleasure, provided you take responsibility for safety, proper maintenance and understand the challenges you may encounter while riding it. Fuel Safety • Do not mix Oil and Gas. •... - Page 7 IMPORTANT SAFETY INFORMATION As a parent, your child’s safety is your priority. Riding a minibike is very fun, but just like riding a bicycle, bad decisions can result in injury or death. As a parent, you can prevent accidents by making informed decisions about if, when and how your child will ride.
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Page 8: Getting Started
GETTING STARTED PACKAGE CONTENTS Your Burromax TT40 comes with the following items in the shipping carton. When opening the carton for the first time, be sure you have the following items: 1. TT40 Gas Minibike 2. Owner’s Manual 3. Engine Oil (110ml) 4. -
Page 9: Getting Started
GETTING STARTED FUELING The TT40 uses a Four stroke engine Do not Mix Oil and Gas. Please read instructions below before fueling. 1. Fuel should be regular 87 octane pump gas only 2.Use only approved fuel container. Make sure container is clean and dry inside before filling with fuel. -
Page 10: Operating Controls
OPERATING CONTROLS BEFORE STARTING The operating controls of the TT40 are relatively simple, but a rider must to be able to operate the throttle, brake and other controls. Please become familiar with the function and the location of each control. Before starting your TT40, you must be sure that the kill switch is in the ON position, the choke is in the START position and that there is fuel in the primer button. -
Page 11: Before Riding
BEFORE RIDING Before you ride you must be certain that you are ready to ride. Below is your pre-ride checklist. Be sure to review all the topics below and determine your readiness to ride. PRE-RIDE CHECKLIST 1. Have you completely read, and do you thoroughly understand this owner’s manual? 2. -
Page 12: Before Riding
BEFORE RIDING PRE-RIDE INSPECTION 1. Check tire pressure with a tire gauge. Recommended tire pressure is 30-40PSI for both tires. 2. Check engine oil level to be full. 3. Make sure you have added the proper amount of primary jack-shaft oil (30ML). 4. -
Page 13: Basic Operation
BASIC OPERATION The following section of the manual provides some basic information on how to begin riding your TT40 Gas Minibike. We will cover how to start and stop the engine, how to use the throttle and brake and what you should do when you finish riding. -
Page 14: A Flooded Engine
BASIC OPERATION If the engine fails to start after repeated attempts, it may mean that it is flooded with excess fuel. A common indication of a flooded engine is a strong smell of fuel around the minibike. Follow the steps below to clear a flooded engine. A FLOODED ENGINE 1. -
Page 15: Braking Technique
BASIC OPERATION BREAKING TECHNIQUE This section will cover basic braking technique for your minibike. To slow or stop, squeeze the brake lever firmly and smoothly. Gradually increase your braking pressure as you feel it is needed. Always think ahead and allow yourself enough room to stop safely. Just be careful to apply braking power carefully to avoid sending the minibike into a skid which will cause you to lose control. -
Page 16: Maintaining Your T40
MAINTAINING YOUR TT40 Keeping your minibike in perfect operating condition is essential to your safety. It is also the best way to protect your investment, get maximum performance, avoid breakdowns and have more fun. To help keep your minibike well maintained, the maintenance schedule on the following page will provide you valuable information that will help you keep your minibike in good and safe operating condition and avoid injury. -
Page 17: Maintenance Schedule
MAINTENANCE SCHEDULE To keep your minibike safe and reliable when you ride, regular inspections and service is required. Below you will find a maintenance schedule that explains when components need to be inspected or serviced. This information lists items that can be performed with basic mechanical skills and hand tools. -
Page 18: Component Locations
Component Locations... -
Page 19: Basic Maintenance Procedures
Basic Maintenance Procedures SAE 10W-30 is recommended for use in most climates. See the oil/air temperature chart to help you choose the best oil for your climate: SAE Viscosity Grades AMBIENT TEMPERATURE Your mini-bike does not need oil additives. Only use the recommended oil. -
Page 20: Changing Engine And Jack-Shaft Oil
Basic Maintenance Procedures Adding Jack-Shaft Oil for the first time 1. Park the dirt bike on a firm level surface. 2. Clean around the oil fill cap. 3. Unscrew the oil fill plug using an 8mm hex wrench and wipe it clean. 4. -
Page 21: Air Filter
Basic Maintenance Procedures Air Filter A dirty, clogged air filter will inhibit the performance of your TT40 minibike, so it is important and quite easy to check and clean it periodically. Burromax recommends that the air filter gets checked every month and cleaned at least every three months. More frequent cleaning may be required if you tend to ride in extremely dusty or dirty conditions. -
Page 22: Spark Plug Maintenance
Basic Maintenance Procedures Spark Plug Maintenance A fouled (dirty) spark plug can cause your minibike to run poorly and lose performance. Follow the steps below to inspect, clean and/or replace the spark plug if needed. 1.To access the spark plug you must first remove the plastic engine cover. -
Page 23: Adjusting The Idle Speed
Basic Maintenance Procedures Spark Plug Maintenance When you inspect the spark plug, generally it will fit into one of the four categories shown above. A normal/clean spark plug will have a light brown center and displays no wear around the electrodes. A spark plug with a bright white center indicates a lean condition in the engine. -
Page 24: Cleaning The Fuel Tank
Basic Maintenance Procedures CLEANING THE FUEL TANK The fuel tank on the TT40 must be kept clean to keep the engine running smoothly and efficiently. Over time, sediment can build up in the tank and get caught in the inner workings of the carburetor causing clogs and poor performance. To help avoid contamination and sediment build-up be sure to always wipe off the area around the fuel cap before you open it, and the spout of your fuel container before pouring in fuel. -
Page 25: Brakes
Basic Maintenance Procedures To adjust the tension of the chain 1. loosen the rear axle nut. (B) 2.Loosen the brake mount bolt. (A) 3.Using a 10mm open end wrench, screw the adjuster nuts (C) in (clockwise) a few flats at a time. Be sure to adjust the same amount on Both adjuster nuts to keep the rear wheel straight. -
Page 26: Brakes
Basic Maintenance Procedures With the engine off, locate the adjuster barrel on the brake lever To tighten the brake, screw the barrel adjust out, or counter clockwise so it is moving away from the lever. This lengthens the cable housing and makes the brake activate quicker when pulled. -
Page 27: Primary Chain Housing Maintenance
Basic Maintenance Procedures Primary chain housing Maintenance The primary chain jack-shaft housing is a sealed unit with a drive chain running in an oil bath. This unit requires periodic oil change. There is a self adjusting spring loaded chain adjuster for maintenance free chain life. To service the primary drive jack-shaft You must remove the drain plug on the bottom of the inner housing. -
Page 28: Tires
Basic Maintenance Procedures TIRES A tire blowout can lead to a dangerous situation, not to mention being very inconvenient. It is important to inspect your tires before you ride. • Inspect both tires for bumps and bulges in the sidewall and tread. •... -
Page 29: Troubleshooting
TROUBLESHOOTING ENGINE WON’T START 1. Is the kill switch in the ON position (see page 7) 2. Is there fuel in the tank (see page 6) 3. Is the engine flooded (see page 11) 4. Check the choke lever, is it on (see page 11) 5. -
Page 30: Product Warranty
PRODUCT WARRANTY Burromax Limited Warranty The manufacturer warranties this product to be free of manufacturing defects for a period of 90 days from date of purchase. This Limited Warranty does not cover normal wear and tear, tires, tubes, cables or any damage, failure or loss caused by improper assembly, maintenance, or storage or use of these products. -
Page 31: Emission Control System Warranty
EMISSION CONTROL WARRANTY YOUR WARRANTY RIGHTS AND OBLIGATIONS The manufacturer warrants that each new 2017 and later vehicle: • is designed, built and equipped to conform at the time of initial retail purchase with all applicable regulations of the United States Environmental Protection Agency. •... -
Page 32: Emission Control System Warranty
EMISSION CONTROL WARRANTY EMISSIONS CONTROL WARRANTY EXCLUSIONS AND LIMITATIONS This warranty does not cover the following: • Failures or malfunctions of the emission control systems caused by abuse, alteration, accident, misuse or the use of leaded gasoline. • Replacement of expendable maintenance items unless they are original equipment defective in material or workmanship under normal use, and the first required replacement interval for the item has not been reached. -
Page 33: Product Registration
Product Registration Name Address City State Home Phone Work Phone Email Purchase Date Purchased from Serial Number Male/Female Rider? Is this your first Burromax product? Other similar product owned before How did you hear about the Product? REDGISTER ONLINE AT WWW.BURROMAX.COM WE WELCOME YOUR COMMENTS AND SUGGESTIONS FOR BURROMAX PRODUCTS... - Page 34 Burromax Gas-Powered Dirt Bike WWW.BURROMAX.COM 1-800-742-1189 11-2017...
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