Lincoln Electric INVERTEC V155-S Service Manual page 14

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REPLACEMENT QUICK DISCONNECT PLUG (FOR
STICK ELECTRODE CABLE)
The INVERTEC® V155-S comes with a factory assem-
bled stick electrode holder, cable and Twist-Mate™
adapter plug. If a replacement cable is ever needed a
K852-25 Twist-Mate™ plug will be needed.
To attach the K852-25 plug:
1. Cut off welding cable lug, if present.
2. Remove .75 in. (19mm) of welding cable insulation.
3. Slide rubber boot onto cable end. The boot end may
be trimmed to match the cable diameter. Use soap
or other nonpetroleum-based lubricant to help slide
the boot over the cable, if needed.
WELDING CABLE
.75 in.
19 mm
4. Cut 45-50% of the copper strands back 1/4" (6 mm).
5. Fold copper strands over cut strands and insert into
WELDING CABLE
ferrule.
6. Slide the copper ferrule into the brass plug.
WELDING CABLE
7. Tighten set screw to collapse copper tube. Screw
COPPER TUBE
must apply pressure against welding cable. The top
of the set screw will be well below the surface of the
brass plug after tightening.
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INSTALLATION
BOOT
TRIM, IF REQ'D
TO FIT OVER CABLE
.25 in.
6 mm
COPPER FERRULE
.50 in. max
12 mm max.
SET SCREW
BRASS PLUG
INVERTEC® V155-S
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