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Table of Contents
Related Manuals for GMX GMXK150WHI
Summary of Contents for GMX GMXK150WHI
- Page 1 ATV OFF ROAD - GMX SHIFT 150cc QUAD BIKE ASSEMBLY MANUAL Read and understand this entire manual before riding! DO NOT RETURN TO STORE! NOTE: Manual illustrations are for demonstration purposes only. Illustrations man not reflect exact appearance of actual procduct.
- Page 2 On most occasions your bike will come 90% assembled (depending on the model). Please go through all lose parts and check packaging that has been taken out, to ensure no parts get thrown out so you can assemble your GMX Product.
- Page 3 PLEASE READ AND UNDERSTAND ALL INSTRUCTIONS AND WARNINGS PRIOR TO ASSEMBLY AND OPERATING OF YOUR VEHICLE. WARNING: This product is powered by a 4 stroke engine and comes with transport oil in the engine. - THE OIL NEEDS TO BE DRAINED AND REPLACED WITH MOTORCYCLE OIL 10W/40 or 10W/50 IS REQUIRED - IF THE OIL CHANGE IS NOT PERFORMED YOU MAY INTERNALLY DAMAGE THE ENGINE AND CLUTCH AND VOID YOUR WARRANTY - DO NOT USE MOTOR CAR OIL WARNING...
- Page 4 The manufacturer warrants this product to be free of manufacturing defects for a period of 12 months from date of purchase. This Limited Warranty does not cover normal wear and tear( exclusions apply) or any damage, failure or loss caused by improper assembly, maintenance, or storage or use of the GMX product.
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Page 5: Safety Precautions
SAFETY PRECAUTIONS Please read these warnings carefully. rider to be able to handle the hazards. Persons that are supervising need to select themselves the appropriate product for the age of the user that PARENTS/SUPERVISING ADULTS MUST TEACH CHILDREN HOW TO RIDE is riding and need to take care to prevent any user who may be too THIS PRODUCT. - Page 6 RIDING PRACTICES This product is designed for o road use. Follow all rules applicable in the Do not ride at night or when visibility is low. area of intended use. Do not attempt to do stunts or tricks on your item. Ride defensively to avoid dangers that may enter your path.
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Page 7: Table Of Contents
CONTENTS …………… 2 VEHICLE CONSTRUCTURE LOCATIONS ……………………… 3 VEHICLE PARAMETER VEHICLE MARK DESCRIPTION ……………………… 4 CONTROL FUNCTIONS …………………………… 7 ATV DRIVING KNOWLEDGE …………………………… 9 INSPECTION AND MAINTENANCE …………………… 16 …………………… 23 TROUBLESHOOTING UNPACKING ASSEMBLY ………………………… 27 YDF SERIES ELECTRICAL CIRCUIT DIAGRAM ……… 29... -
Page 8: Vehicle Constructure Locations
VEHICLE CONSTRUCTURE LOCATIONS... -
Page 9: Vehicle Parameter
VEHICLE PARAMETER Vehicle size and weigh 1535mm（60.43 in） Vehicle length 920mm （36.22 in） Vehicle width 950mm （37.4 in） Vehicle height 705mm （27.76 in） Seat height 1040mm （40.94 in） Wheelbase 130mm （5.12 in） Ground clearance 725mm （28.54 in） Front wheel track 705mm （27.76 in）... - Page 10 Engine parameters Engine Singe cylinder，four stroke，air cooled 124ml Displacement 54×54mm Bore ×Stroke 8.7 : 1 Compression ratio 5.8kw/7500rpm Max Power 9.2N.m/5000rpm Max Torque C.D.I Minimum Rev Lgnition electric...
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Page 11: Vehicle Mark Description
VEHICLE MARK DESCRIPTION VEHICLE INFORMATION CODE LOCATIONS... - Page 12 VIN NO .: Engraved on the frame plate which was mounted on the frame left front tube, please see it as no. "1" position above. ENGINE NO .: Engine name and no. was engraved on the crankcase, please see it as no. "2" position above. WARNING STICKERS GENERAL WARNING STICKER This warning sticker is put on the left...
- Page 13 This warning sticker is put on the left right plastic, same as below picture. PASSENGERS WARNING STICKER TYRE PRESSURE AND OVERLOAD COMBINED WARNING STICKER...
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Page 15: Control Functions
CONTROL FUNCTIONS HANDLEBAR&SWITCHES LEFT HANDLEBAR With the Engine stop switch in the “Stop”position the engine cannot be started. With the Engine stop with in the 'Run" position .The engine can be started. Electric starting button With the key switch in the 'ON' position, pressing this button will automatically start the engine. RIGHT HANDLEBAR Throttle Lever... - Page 16 Control the engine and ATV speed with the throttle lever. Operate this Iever with your thumb. Push it forward to increase engine and ATV speed. Release it to decrease engine and ATV speed. To set parking brake, squeeze front brake lever then depress parking brake pin, set the parking brake lever. Throttle Adjusting Screw To limit the throttle, screw in throttle limiter screw.
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Page 17: Atv Driving Knowledge
to begin using reserve fuel supply．You will need to re-fuel as soon as possible．When fuel valve is placed at “RESERVE”,spare fuel tank can only be maintained for a limited time. FUEL TANK CAP To open the fuel tank cap，take the end of the vent tube out from the vehicle body；turn the fuel tank cap counterclockwise．To close the fuel tank cap，turn in it clockwise and tighten it securely. - Page 18 Beginners and inexperienced operators should complete a certified training course .You should regularly practice the skills learned in the course and the operating techniques described In this user's manual. Before riding, you should find a good place to practice the skills. Find a flat, open area with enough space to practice the new skills.
- Page 19 INSPECT THE ATV BEFORE RIDE： Falling to inspect the ATV before operating could be hazardous. Failing to perform proper maintenance could also be hazardous. Failing to inspect and maintain your ATV could increase the chances of an accident or equipment damage.
- Page 20 position Drive chain Proper tension; adequate lubrication; No excessive wear or damage Bolts and nuts are tight; No rattle from any parts of the engine when General condition running; No visible evidence of Damage WARNNING！ Overloading could be hazardous. Overloading could cause changes in vehicle handling and could lead to an accident.
- Page 21 condition to ensure the safety of the rider. SAFETY GEAR A DOT approved motorcycle helmet is the most important part of you safety gear. A DOT approved motorcycle helmet can help prevent a serious head Injury. Choose a helmet that fits snugly. Motorcycle dealers can help in selecting a good quality helmet which fits properly.
- Page 22 Always wear eye protection (goggles or face shield). You should also wear I gloves, boots, long sleeve shirt or jacket, and long pants. BREAK-IN The first month is the most important in the life of your vehicle. Proper operation during this break-in period will be helpful for assuring maximum life and performance of your new vehicle.
- Page 23 components. Observe Your Initial and Most Critical Service The initial service (break-in maintenance) is the most important service that your vehicle will receive. Observing a proper break-in operation, will help engine components seal properly. Maintenance required as part of the initial service includes proper adjustments, tightening of all bolts &...
- Page 24 Turning the ATV improperly could be hazardous. If you turn the ATV improperly, it may cause a collision or overturn. Always follow proper procedures for turning as described in this section. Practice turning at low speeds before attempting to turn at faster speeds. Never turn at excessive speeds. To turn the ATV, the rider must use the proper technique.
- Page 25 turning, lean your body farther into the turn while gradually reducing tho throttle and making the turn wider, if possible. SKIDDING OR SLIDING CAUTION：Skidding or sliding improperly could be hazardous. You may lose control of your ATV when you regain traction unexpectedly.
- Page 26 Shift your body forward by sliding forward on the seat. Lean slightly forward. For steep hills, stand on the footrests and lean forward. Maintain a steady speed while climbing the hill. Slow down gradually when you reach the top of the hill. If you climb a hill and are unable to make it to the top, use one of the correct procedures described below to get back down the hill.
- Page 27 Once you have turned around, ride down hill as described in the DESCENDING A HILL section. CAUTION: Going down a hill improperly could be hazardous. Going down a hill improperly could cause loss of control or cause the ATV to overturn. To ride down a hill with the ATV, follow the instructions below.
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Page 28: Inspection And Maintenance
INSPECTION AND MAINTENANCE MAINTENANCE SCHEDULE It is very important to inspect and maintain your ATV regularly. Follow the guidelines in the chart. The intervals between periodic services in months are shown. At the end of each interval be sure to perform the maintenance listed. - Page 29 Throttle cable *Fuel line ^Brakes Tires Inspect every month Drive Chain Clean, lubricate and inspect each time the ATV is ridden — — *Suspension *Steering ^Chassis bolts and nuts Flexible tube Brake fluid Replace every 2 years I=Inspect and clean, adjust, lubricate or replace, if necessary. C=CIean R=Replace T=Tighten L=Lubricate ^Replace very 2 years *Replace every 4 years...
- Page 30 If you ride your ATV usually, you need to have it serviced more frequently. ◆ Maintenance for hydraulic brake system: 1） Inspect the brake fluid regularly, if necessary, please replace the brake fluid that is specified. 2） Replace the brake fluid per two years. 3）...
- Page 31 spark plug anticlockwise. ●Inspecting spark plug： 1. Inspecting whether the spark plug terminal which is wrapped with pottery (connecting with the wire cap) is oxidated or not. CAUTION: It would affect conductivity if the terminal is oxidated or rusted, what’s worse, it would make the engine power lower, fuel consumption rise up, leading to misfiring and cutout, this will result in the engine operation not stable, affect the normal work seriously.
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Page 32: Engine Oil
1. Wash the spark plug gasket and its matching surface, and wipe up the dirt in the thread of the spark plug. 2. Screw the spark plug in the mounting hole with the special tool, tightening it according to the specified torque. Spark plug tightening torque：... - Page 33 1. Park the vehicle on level ground. 2. Remove the oil cap. 3. Remove the drain bolt and drain oil into proper container. 4. Reinstall the drain bolt 5. Pour fresh oil of the specified type through the oil fill hole. NOTE: Approximately 900ml (1 Qt) of oil is required.
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Page 34: Checking The Wheel Hub Bearings
If you find anything wrong with the drive chain, solve the problem by repairing or replacing the chain. If necessary, consult your authorized service center. If It is determined the drive chain is damaged, check the sprocket also for damage. A worn chain can have an adverse affect on the front and rear sprockets. - Page 35 ◆ Checking swingarm pivots The swingarm pivots must checked at the intervals specified in the periodic maintenance and lubrication chart, if there is play in swingarm, or if need lubricated. Please contact the local dealer to check if you found any abnormal noise or swingarm can not turn smoothly.
- Page 36 Recommended lubricant： Lithium-soap-based grease ◆ BATTERY WARNING: Do not leave the head light on for more than 3 minutes while engine is off, because the battery may discharge，causing starting problems. If this happens，remove the battery and recharge it，Or use PUSH＆BUMP to start the bike. After adding liquid, it should be used after being placed for one hour at least, or after being charged.
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Page 37: Troubleshooting
WARNNING：Battery electrolyte is poisonous and dangerous, as it contains sulfuric acid, which can cause severe burns. Avoid contact skin, eyes or clothing. Always shield your eyes when working near batteries. Antidote: EXTERNAL: Flush with water. INTERNAL: Drink large quantities of water or milk of magnesia, beaten egg or vegetable oil. Call a physician immediately. - Page 38 Although Kayo ATV received a thorough inspection before shipment from the factory, trouble may occur during operation. Any problem in the fuel, compression, or ignition systems, for example, can cause poor starting and loss power. The following troubleshooting chart represents a quick and easy procedure for checking these vital systems yourself. However, should your ATV require any repair, take it to a Kayo dealer, whose skilled technicians have the necessary tools, experience, and know -how to service the ATV properly.
- Page 39 1. Fuel Check the fuel level in the fuel tank Enough fuel No fuel Supply fuel Check the compression The engine does not start Check the compression.
- Page 40 Operate the electric starter 2. Compression There is compression There compression Check the ignition Please contact dealer...
- Page 41 Remove the spark plug and check the electrodes. 3. Ignition Wipe off with a dry close and Please contact dealer. correct the spark plug gap, or replace the spark plug. The engine does not start. Check the battery. The engine does not start.
- Page 42 Operate the electric starter. 4. Battery The engine turns over slowly The engine turns over quickly The battery is good Check the battery lead connections, and charge the battery if necessary. The engine does not start, please contact dealer.
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Page 43: Unpacking Assembly
UNPACKING ASSEMBLY 1.Put the vehicle packing on the flat ground or workbench; 2.Cut out the tighten belt with scissor. Take out of the carton and you will see the packing steel support. 3.Remove all the bolts and nuts from steel support from top to bottom. Carefully clear out of all the steel support to avoid hurt anyone. - Page 44 6.Assembly front wheel: put the 8pcs locking nut M10 and the plugs on wheels. 7.Assembly rear wheel: First inflate the rear wheel, put washers, slotted nut, cotter pins one wheel, each of them 8pcs. Also put on the 2pcs plugs. 8.
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Page 45: Ydf Series Electrical Circuit Diagram
9. Take out of the bolt on handlebar and assembly the cover of indicating light. Put back the bolt on handlebar. 10. Fully fill the battery with liquid and then put the battery into battery box. Cover the battery and then connect the cables. - Page 47 VEHICLE MAINTENANCE...
- Page 48 VEHICLE MAINTENANCE - BEFORE YOU RIDE CHECKLIST SAMPLE PRE-OPERATION CHECKLIST Add to or adapt this checklist to suit your quad bike and place photocopies in a sturdy folder where vehicle keys and operator PPE are stored. • Maintain completed forms to provide a record of completed inspection and/or training. •...
- Page 49 VEHICLE MAINTENANCE - BEFORE YOU RIDE CHECKLIST Drive chain and chassis Inspect chain for proper adjustment, wear and lubrication. Check drive shaft for oil leakage. Look and feel for loose parts with the engine o . Rough terrain will loosen chassis parts. Steering Check the steering moves freely, but without undue looseness.
- Page 50 VEHICLE MAINTENANCE - MONTHLY CHECKLIST ROUTINE MAINTENANCE CHECKLIST Brakes Wheels Axle bearings and wheel nuts are tight Auxiliary brake Rims not dented or buckled Foot and hand levers adjusted – as per the Tyres are roadworthy, with adequate tread depth operator’s manual Tyre type and pressure as per the operator’s manual Check disc wear...
- Page 51 VEHICLE MAINTENANCE - MONTHLY CHECKLIST ROUTINE MAINTENANCE CHECKLIST (CONT.) 4WD system Check, clean and regularly replace Constant velocity joints Exhaust Drive line and shafts Holes and corrosion Check for split boots on drive shafts Excessive noise Looseness Signals Lights Battery Horn Battery terminals –...
- Page 52 VEHICLE MAINTENANCE...
- Page 53 VEHICLE MAINTENANCE - BEFORE YOU RIDE CHECKLIST SAMPLE PRE-OPERATION CHECKLIST Add to or adapt this checklist to suit your quad bike and place photocopies in a sturdy folder where vehicle keys and operator PPE are stored. • Maintain completed forms to provide a record of completed inspection and/or training. •...
- Page 54 VEHICLE MAINTENANCE - BEFORE YOU RIDE CHECKLIST Drive chain and chassis Inspect chain for proper adjustment, wear and lubrication. Check drive shaft for oil leakage. Look and feel for loose parts with the engine o . Rough terrain will loosen chassis parts. Steering Check the steering moves freely, but without undue looseness.
- Page 55 VEHICLE MAINTENANCE - MONTHLY CHECKLIST ROUTINE MAINTENANCE CHECKLIST Brakes Wheels Axle bearings and wheel nuts are tight Auxiliary brake Rims not dented or buckled Foot and hand levers adjusted – as per the Tyres are roadworthy, with adequate tread depth operator’s manual Tyre type and pressure as per the operator’s manual Check disc wear...
- Page 56 VECHICLE MAINTENANCE - MONTHLY CHECKLIST ROUTINE MAINTENANCE CHECKLIST (CONT.) 4WD system Check, clean and regularly replace Constant velocity joints Exhaust Drive line and shafts Holes and corrosion Check for split boots on drive shafts Excessive noise Looseness Signals Lights Battery Horn Battery terminals –...
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