GMX GE-YX125 series Assembly Manual

Atv off road - gmx 125 beast

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ATV OFF ROAD - GMX 125 BEAST
ASSEMBLY MANUAL
Read and understand this entire manual before riding!
DO NOT RETURN TO STORE!
NOTE: Manual illustrations are for demonstration purposes only. Illustrations man not reflect exact appearance of actual procduct.
WWW.GMXMOTORBIKES.COM.AU

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  • Page 1 ATV OFF ROAD - GMX 125 BEAST ASSEMBLY MANUAL Read and understand this entire manual before riding! DO NOT RETURN TO STORE! NOTE: Manual illustrations are for demonstration purposes only. Illustrations man not reflect exact appearance of actual procduct. WWW.GMXMOTORBIKES.COM.AU...
  • Page 2 On most occasions your bike will come 90% assembled (depending on the model). Please go through all lose parts and check packaging that has been taken out, to ensure no parts get thrown out so you can assemble your GMX Product.
  • Page 3 MAKE SURE TO REMOVE THE SWING TAGS AND TAKE SPECIAL NOTICE TO REMOVE THE NYLON LOOP. The tags and loops that need to be removed from this model: GMX 125cc The Beast Quad Bike ALWAYS LEAVE IN...
  • Page 4 The manufacturer warrants this product to be free of manufacturing defects for a period of 12 months from date of purchase. This Limited Warranty does not cover normal wear and tear( exclusions apply) or any damage, failure or loss caused by improper assembly, maintenance, or storage or use of the GMX product.
  • Page 5: Table Of Contents

    FRONT END BRAKES CHECK BRAKE HOSES FRONT WHEELS REAR WHEELS REAR WHEELS FRONT BUMPER BAR REAR FOOTWELLS REAR FOOTWELLS STEERING ALIGNMENT CONNECTING BATTERY CHECKING OIL IN ENGINE CHECK OVER BIKE GOVERNOR CHECK STARTING START USING YOUR GMX BIKE TROUBLE SHOOTING .12/13...
  • Page 6: Safety Precautions

    SAFETY PRECAUTIONS Please read these warnings carefully. rider to be able to handle the hazards. Persons that are supervising need to select themselves the appropriate product for the age of the user that PARENTS/SUPERVISING ADULTS MUST TEACH CHILDREN HOW TO RIDE is riding and need to take care to prevent any user who may be too THIS PRODUCT.
  • Page 7: Riding Practices

    RIDING PRACTICES This product is designed for o road use. Follow all rules applicable in the Do not ride at night or when visibility is low. area of intended use. Do not attempt to do stunts or tricks on your item. Ride defensively to avoid dangers that may enter your path.
  • Page 8: Assembly

    ASSEMBLY HANDLEBARS Handlebars are found generally on the side of the quad attached by the cables. Locate 4x handlebar xtures and bolts in pack. Place two of the xtures on the on top of the steering column lining up with the bolt holes, place handlebars on top, then the two remaining xtures then bolt down and tighten.
  • Page 9: Front End

    ASSEMBLY FRONT END Front Suspension and Steering Before installing please make sure all wheel are at the correct tyre pressure which is located on the wall of the tyre. THIS WILL BE REQUIRED ON BOTH SIDES LEFT AND RIGHT. Insert bolt and attach Lift bottom swing arm swing arm to shock into place at bottom of...
  • Page 10: Brakes Check

    ASSEMBLY BEFORE ATTACHING WHEELS CHECK THE BRAKES BRAKES CHECK Check front and rear caliper bolts (Top and Bottom) and tighten. BRAKE HOSES DO NOT OVERTIGHTEN ANY OF THE BRAKE HOSE BOLTS! Check and tighten the: - Brake hose bolt attaching the brake hose to the caliper front-left/ right and rear. - The “T”...
  • Page 11: Front Wheels

    ASSEMBLY FRONT WHEELS Required left and right Make sure the tyre tread pattern faces the correct direction. Place wheel on the four hub bolts Attach hub cap. and fasted with nuts provided, tighten bolts. REAR WHEELS Required left and right Make sure the tyre tread pattern faces the correct direction.
  • Page 12: Front Bumper Bar

    ASSEMBLY Tighten castle nut, x with split pin and bend split pin around nut. Attach hub cap. FRONT BUMPER BAR Place bumper in place aligning the bolt holes. Remove the four bolts from the frame. Feed bolts through bumper into frame and tighten.
  • Page 13: Rear Footwells

    ASSEMBLY REAR FOOTWELLS Required left and right. Remove bolt that Remove outside bolt attaches the footwell and nut from the from the frame and foot peg and keep to keep to the side. the side Remove the plastic footwell from the footwell frame –...
  • Page 14: Steering Alignment

    ASSEMBLY Attach footwell frame Re-attach plastic to quad frame with footwell to the bolts and nuts placed footwell frame . aside. STEERING ALIGNMENT DIAGRAM .1A Required left and right (if needed) - The wheels may not be in the straight position so you may need to align these - Have the handlebars in the straight position - Look at the front wheels to make sure they are straight (with a slight toe in) if not you will need to.
  • Page 15: Connecting Battery

    ASSEMBLY CONNECTING BATTERY - Remove seat from quad bike by releasing clip under seat and lifting o - Battery and terminals are located below the seat Make sure when placing terminals on battery that the correct polarities are followed. - Red for positive (+ sign on battery) and black for negative (- sign on battery) DO NOT allow positive terminal lead to touch the metal frame.
  • Page 16: Governor Check

    - Turn key barrel on and depress the brake lever to check if the brake light illuminates to make sure the electrical system is working. - When starting your GMX quad you will need to hold down the brake caliper as this is a starting safety feature.
  • Page 17: Trouble Shooting

    TROUBLE SHOOTING BRAKE ISSUE Clean brake lines via compressed air if not resolved see below points.(Possibility air or not enough uid in lines) - Air in your lines or not enough uid makes it almost impossible to generate hydraulic pressure so your brakes feel very soft. - Check to see uid levers are low or not.
  • Page 18: Trouble Shooting

    TROUBLE SHOOTING GOT SPARK BUT BIKE WON’T RUN Common issue for this is your bike is running rich or lean Remove spark plug and have a good look at the colour of the tip, if the colour is; 1. white/whitish –than you’re running lean (not enough fuel) 2.

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