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Summary of Contents for Mecmesin Vortex-d
- Page 1 t e s t i n g t o p e r f e c t i o n Vortex -d Motorised Torque Stand Torque Test Solutions Operating Manual...
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Page 2: Table Of Contents
Contents The Vortex -d General Information Installation Using the Vortex-d Front Panel Control Communication Measuring and Displaying Torque Dimensions Vortex-d Specifications Appendices... - Page 3 The Vortex -d Introduction Thank you for choosing Mecmesin’s Vortex-d motorised torque test frame. With correct use it will provide many years of accurate and reliable service. The Vortex-d has been specifically designed as an easy-to-use torque testing solution within a broad range of industries.
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Page 4: General Information
General Mecmesin are proud to introduce the Vortex-d, our new Information motorised torque measurement system. The Vortex-d provides a versatile and accurate method of applying torque at an affordable price. The Vortex-d is a twin-column motorised torque measurement system with a load rating of up to 10 newton metres (N.m), and a speed range of... -
Page 5: Installation
Installing the Please refer to the test stand image shown on page 10 for Machine further guidance. • Slide the AFTI swivel mounting bracket (G) onto one of the pillars. • Tighten the central adjuster knob (C) to secure. • Slacken off the side adjuster knobs (B). •... -
Page 6: Using The Vortex-D
It is possible to modify your Vortex-d for operation in a country with a different supply voltage by: turning off the power, removing the fuse cartridge housing, checking that both fuses are fitted, rotating the cartridge through 180°,... - Page 7 Pressing the red Emergency Stop button will, at any time, cut power to the motor and stop the lower fixture rotating. ‘Emergency Stop’ is displayed on the screen. To disengage the stop button turn clockwise and then release. Emergency Stop It is advisable to check and become familiar with the operation of the Emergency Stop once the system is connected to the appropriate mains supply.
- Page 8 180º will be displayed, i.e. it is the absolute rotation which will be displayed. The Vortex-d can be run in manual mode only. To set-up speed, press the Mode key for 2 seconds until the speed indicator starts to flash on the digital display. Change the speed by moving the control knob clockwise or counter-clockwise in increments of 0.1rpm.
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Page 9: Communication
A 25-Way Female D-type Connector is fitted at the back of the stand (I/0 Interface), containing connections for the stand stop and RS232 connection to a Mecmesin AFTI. Stand Stop with AFTI The stand will respond to the appropriate stand stop signal... -
Page 10: Measuring And Displaying Torque
It is recommended that an AFTI to Vortex-d cable is fitted and that a suitable ‘break/limit’ is set. (Please refer to the AFTI operating manual). - Page 11 Setting-up Top-loading Some testing applications require torque to be measured (if required) while axial top-load is being applied to the specimen. Testing a ‘push-and-twist’ child-resistant closure according to ASTM D3475 would be one example of such an application. Attach top fixture to sample ensuring central adjuster knob (C) (page 10) is loosened.
- Page 12 Adjusting Height After placing the machine base unit on a stable and level of Crosshead work surface, a crosshead may need to be installed. It will be necessary to refer to the photograph below: Loading dish (A) Crosshead adjuster knobs (B) Central adjuster Mounting...
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Page 13: Dimensions
Dimensions (mm) Between centers Over Height Base height Width Depth page 11... -
Page 14: Vortex-D Specifications
Specifications Model Vortex-d Test Frame Maximum load kgf.cm lbf.in Height Width Depth Weight (stand & crosshead only) 18kg (40lb) Power Consumption 80 watts (maximum) Voltage 230V AC 50Hz 110V AC 60Hz Lower table motion Speed range 0.1 - 20rpm Speed accuracy 0.003rpm... - Page 15 Options (Available upon request) Upper universal gripping fixture (Part 432-321) Lower platen with universal gripping fixture (Part 432-320) RS232 to USB converter cable (Part 432-228) Emperor™ Lite Software (Part 840-008) AFG/AFTI to Vortex-d stand stop & RS232 cable (Part 351-074) page 13...
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Page 16: Appendices
The Mecmesin test frames must only ever been connected to a mains power installation that has a fully installed earthing system. CONNECTING A MAINS POWERED TEST FRAME TO AN ELECTRICAL POWER OUTLET WITHOUT AN EARTH CONNECTION IS EXTREMELY DANGEROUS AND COULD LEAD TO A RISK OF ELECTROCUTION. - Page 17 Appendix 1 A guide to safe use of mains powered test frames 4. Mecmesin test frames should only ever be installed in suitable environment conditions. The operating temperature and relative humidity should be within the range specified on page 12. After all the above points have been checked and confirmed to be correct you may connect the machine to the mains outlet only with supplied mains leads.
- Page 18 Machine Guarding 7. If, after the assessment, it is considered that machine guarding is needed, then contact your local supplier who, through Mecmesin, can arrange the supply of a suitable guard for the required level of protection. 8. Once the machine is installed it should provide a reliable long term resource for universal testing.
- Page 19 Appendix 2 Your Vortex -d should be supplied with the following accessories 1. Operating instructions 2. Translation of Appendix 1 (does not apply to English speaking countries, or countries outside European Union (EU) 3. Crosshead, without a ‘Smart’ static torque transducer 4.
- Page 20 Appendix 3 RS232 Port Settings Selectable Baud Rates 9600, 19200, 57600, 115200 Data Bits Start Bits Stop Bits Parity None Flow Control None page 18...
- Page 21 10. Close and then seal the outer box with a suitable adhesive tape. Note: If necessary, an AFTI can be returned in the same box as a Vortex-d, by wrapping the AFTI and its plastic case in bubble wrap and placing them in the outer box before inserting the Vortex-d, i.e.
- Page 22 Also Available from Mecmesin... AFTI Precise and performing, the Advanced Force & Torque Indicator (AFTI) has been designed for use solely with Mecmesin’s “Smart” Force & Torque transducers. Accessories A collection of force and torque accessories exclusive to Mecmesin can be fitted to the AFTI.
- Page 23 Cables Cable Mecmesin Part Number RS232 (9-pin D-type) to USB converter kit 432-228 AFG/AFTI to Vortex-d stand + RS232 communication cable 351-074 Emperor™ Lite Fully assess your products performance by transforming your test results into meaningful graphs including results and reports with Emperor™...
- Page 24 Over 30 years experience in force & torque technology Formed in 1977, Mecmesin Ltd is today widely regarded as a leader in force and torque technology for quality control testing in design and production. The Mecmesin brand stands for excellent levels of performance and reliability, guaranteeing high quality results.
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