SECTION 1 − WELDING HELMET SAFETY PRECAUTIONS − READ BEFORE USING helmet 2013-09 Protect yourself and others from injury — read, follow, and save these important safety precautions and operating instructions. 1-1. Symbol Usage DANGER! − Indicates a hazardous Indicates special instructions. situation which, if not avoided, will result in death or serious injury.
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WELDING HELMETS do not provide unlimited eye, ear, and face protection. Arc rays from the welding process produce intense visible and invisible (ultraviolet and infrared) rays that can burn eyes and skin. Sparks fly off from the weld. D Use impact resistant safety spectacles or goggles and ear protection at all times when using this welding helmet.
1-3. Proposition 65 Warnings Welding or cutting equipment produces fumes or gases which contain chemicals known to the State of California to cause birth defects and, in some cases, cancer. (California Health & Safety Code Section 25249.5 et seq.) This product contains chemicals, including lead, known to the state of California to cause cancer, birth defects, or other reproductive harm.
SECTION 2 − SPECIFICATIONS Cartridge Dimensions 4.53 x 5.2 x 0.39 in. (115 x 132 x 10 mm) Viewing Field 3.82 x 2.36 in. (97 x 60 mm); 9.02 in (58.2 cm Reaction Time 0.000067 Second (1/15,000 Second) Available Shades Darkened State: No.
SECTION 3 − OPERATING INSTRUCTIONS 3-1. Helmet Controls Sensitivity/Grind Mode Control (See Section 3-5) Low Battery Indicator (See Section 3-2) Reset Button (See Section 3-2) Lens Delay Control (See Section 3-3) Variable Shade Control (See Section 3-4) 3-2. Reset Button And Low Battery Indicator auto-darkening lens turns on (darkens) automati-...
3-3. Lens Delay Control Lens Delay Control The lens delay control is used to ad- just the time for the lens to switch to the clear state after welding. The delay is particularly useful in eliminating bright after-rays present in higher amperage applications where the molten puddle remains bright momentarily after welding.
3-5. Sensitivity/Grind Mode Control Sensitivity/Grind Mode Control Weld Mode Use control to make the lens more respon- sive to different light levels in various weld- ing processes. Use a Mid-Range or 30−50% sensitivity setting for most ap- plications. It may be necessary to adjust helmet sensi- tivity to accommodate different lighting con- ditions or if lens is flashing On and Off.
SECTION 4 − ADJUSTING HEADGEAR There are four headgear adjust- ments: headgear top, tightness, angle adjustment, and distance adjustment. Headgear Top Adjusts headgear for proper depth on the head to ensure correct bal- ance and stability. Headgear Tightness To adjust, press knob and turn left or right to desired tightness.
SECTION 5 − REPLACING THE LENS COVERS 5-1. Replacing Outside Lens Cover Never use the auto-darkening lens without the inside and outside lens covers properly installed. Welding spatter will damage the auto-darkening lens and void the warranty. Front Lens Holder Release Points Lens Cover Gasket...
5-2. Replacing Inside Lens Cover Never use the auto-darkening lens without the inside and outside lens covers properly installed. Welding spatter will damage the auto-dark- ening lens and void the warranty. Remove front lens holder (see Section 5-1). Remove auto-darkening lens assem- bly by pressing it gently from inside the hel- met.
SECTION 6 − REPLACING THE BATTERIES To replace the batteries, remove auto-darkening lens assembly (see Section 5-2). Battery Tray After removing the lens assembly, slide the battery holding trays out and remove the old batteries. Be sure Positive Replace with CR2450 lithium type (+) side of battery batteries (2 required) or equivalent faces up.
SECTION 8 − MAINTENANCE NOTICE − Never use solvents or abrasive cleaning detergents. NOTICE − Do not immerse the lens assembly in water. The helmet requires little maintenance. However, for best performance clean after each use. Using a soft cloth dampened with a mild soap and water solution, wipe the cover lenses clean. Allow to air dry.
LIMITED WARRANTY – Subject to the terms and conditions below. Hobart Brothers Co., Troy, Ohio, warrants to its original retail purchaser that the new Hobart equip- ment sold after the effective date of this limited warranty is free of defects in material and workmanship at the time it is purchased at the retailer.