GMX MOTORBIKES TRACKER 110cc Assembly Manual
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GMX MOTORBIKES TRACKER 110cc Assembly Manual

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ATV OFF ROAD - GMX TRACKER 110cc QUAD BIKE
ASSEMBLY MANUAL
Read and understand this entire manual before riding!
DO NOT RETURN TO STORE!
NOTE: Manual illustrations are for demonstration purposes only. Illustrations man not reflect exact appearance of actual procduct.
WWW.GMXMOTORBIKES.COM.AU
PH: 1300 766 469 | CHRISCO SUPPORT: www.gmxmotorbikes.com.au/chriscosupport

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  • Page 1 ATV OFF ROAD - GMX TRACKER 110cc QUAD BIKE ASSEMBLY MANUAL Read and understand this entire manual before riding! DO NOT RETURN TO STORE! NOTE: Manual illustrations are for demonstration purposes only. Illustrations man not reflect exact appearance of actual procduct.
  • Page 2 This assembly guide covers basic step by step instructions to assist you with assembly process. Products are always subject to further improvement, which will cause some di erence between vechicle and this manual without further notice. W wish you happy riding! UNPACKING Please CAREFULLY remove all external packaging and metal frame packaging.
  • Page 3 PLEASE READ AND UNDERSTAND ALL INSTRUCTIONS AND WARNINGS PRIOR TO ASSEMBLY AND OPERATING OF YOUR VEHICLE. WARNING: This product is powered by a 4 stroke engine and comes with transport oil in the engine. - THE OIL NEEDS TO BE DRAINED AND REPLACED WITH MOTORCYCLE OIL 10W/40 or 10W/50 IS REQUIRED - IF THE OIL CHANGE IS NOT PERFORMED YOU MAY INTERNALLY DAMAGE THE ENGINE AND CLUTCH AND VOID YOUR WARRANTY - DO NOT USE MOTOR CAR OIL WARNING...
  • Page 4 GMX Motorbikes WARRANTY ALWAYS WEAR AN AUSTRALIAN STANDARD MOTOR CYCLE PROTECTIVE HELMET WHILST USING THIS OFF ROAD VEHCILE. This Bike requires unleaded petrol, it is a necessity that the fuel being used is clean and not aged fuel. As this can harm parts on the product and void warranty.

  • Page 5: Safety Precautions

    SAFETY PRECAUTIONS Please read these warnings carefully. PARENTS/SUPERVISING ADULTS MUST TEACH CHILDREN HOW TO RIDE THIS PRODUCT. If the rider does not use common sense and heed these warnings, there is an increased risk of damage, serious injury or possibly death. Riding this product presents potential risks.
  • Page 6 SAFETY PRECAUTIONS Keep this product away from small children and remember that it is intended for use only by person who are, at the age requirement, completely comfortable and competent while riding. Persons with any mental or physical conditions that may make them susceptible to injury impair their physical dexterity or mental capabilities to recognise, understand, and follow safety instructions inherent to use of this product, should not use or are permitted to use products inappropriate for their ability.
  • Page 7 RIDING PRACTICES Always have your hands on the handlebars and hold them at all times when riding. Do not touch the motor or brakes whilst riding or directly after riding as they can become hot. Avoid high speeds on downhill slopes where you might lose control. Do not ride at night or when visibility is low.

  • Page 8: Table Of Contents

    TABLE OF CONTENTS Location of Safety Labels ............Safety Information ............... Engine Stop, Lanyard Cord & Remote ..............Description ..................Control Layout ................Controls & Functions ..............Pre-ride Safety Checks ..............14 Getting to know your ATV ............20 Maintenance ..................

  • Page 9: Location Of Safety Labels

    LOCATION OF SAFETY LABELS Please read and understand all of the labels on your MudHawk 6 ATV. These labels contain important information for safe and proper operation. Never remove any labels from your ATV. If a label becomes your local Rival Motorsports dealer. SAFETY INFORMATION THE MUDHAWK 6 ATV IS NOT A TOY AND CAN BE HAZARDOUS TO OPERATE.

  • Page 10: Safety Information

    SAFETY INFORMATION Always avoid operating an ATV on any paved surfaces, including sidewalks, driveways, parking lots and streets. This ATV is designed for operation by a single person at least 6 years of age, without passengers. Never operate an ATV on any public street, road or highway, even a dirt or gravel road. This ATV is designed and manufactured for use only off public roads.
  • Page 11 SAFETY INFORMATION (continued) Never permit anyone other than an adult to start the ATV. Drain gasoline form the fuel tank and carburetor prior to transporting the ATV. Caution the child and others near the vehicle not to get close to or touch any moving parts or any heated areas such as the engine and exhaust pipe.

  • Page 12: Engine Stop Lanyard Cord & Remote

    ENGINE STOP LANYARD CORD & REMOTE The MudHawk6 has two emergency-stop engine switches. The primary emergency engine shut off witch is the lanyard cord and the secondary is the wireless engine shut off key fob. The wireless engine shut off key fob has a limited range that varies in different conditions DO NOT RELY solely on the key fob as the emergency engine shut off switch, especially during operator training.
  • Page 13 Test the range by turning on the ATV and walk 50 feet away and press the shut-off button on the wireless remote. The engine should stop running, if the engine continues to run, you may need to get closer or make sure there are no obstructions between the ATV and you. Before using the wireless engine shut-off switch make sure the batteries in the remote are new and have a full charge.
  • Page 14 Avoid Carbon Monoxide Poisoning! All engine exhaust contains carbon monoxide, a deadly gas. Breathing carbon monoxide can cause headaches, dizziness, drowsiness, nausea, confusion, and eventually death. Carbon Monoxide is a colorless, odorless tasteless gas which may be present even if you do not see or smell any engine exhaust. Deadly levels of carbon monoxide can collect rapidly and you can quickly be overcome and unable to save yourself.

  • Page 15: Description

    DESCRIPTION LEFT SIDE RIGHT SIDE Air Filter Front Shock Rear Cargo Fuse 15Amp Rack Fuel Cap Spark Arrester Front Bumper Cover Foot Rest Gear Shifter Fuel On/Off Valve Engine Oil Spark Plug Dip Stick Rear Shock...

  • Page 16: Control Layout

    CONTROL LAYOUT Parking Brake Lock Button Speed Limiter Rear Brake Lever Front Brake Lever Main Switch Throttle Lever Choke Lever Ignition OFF CONTROLS & FUNCTIONS Ignition ON IGNITION SWITCH The positions of the main switch are as follows. Ignition ON All electrical systems are supplied with power, and the engine can be started.
  • Page 17 MAIN SWITCH Engine Run Engine Stop Engine Start/Stop switch Use this switch to stop the engine in an emergency situation. The engine will not start when this switch is set to this position. Set this switch to “()” run position before starting the engine. START BUTTON Push start button to crank the engine with starter.
  • Page 18 Either the non-adjustable or adjustable speed limiter screw must be installed for NOTICE operation. Failure to install a speed limiter screw may result in water or dirt ingestion and potential damage to the vehicle. SPEED LIMITER Loosen lock locknut To INCREASE the top speed of the ATV turn the adjustment screw counter clockwise. Tighten the locknut to set adjustment screw in desired position.
  • Page 19 Always set the parking brake before starting the engine. The ATV could start moving unexpectedly if the parking brake is not applied. This could cause loss of control or a collision. Always be sure you have released the parking brake before you begin riding. The brakes could overheat if you ride the ATV without releasing the parking brake.
  • Page 20 FUEL TANK CAP and explosions and to reduce the risk of injury when refueling, follow these instructions. Before refueling, turn off the engine and be sure that no one is sitting on the vehicle. Never refuel while smoking or while in the vicinity of sparks, open clothes dryers.
  • Page 21 FUEL COCK/ FUEL VALVE The fuel cock/valve supplies fuel from the tank to the carburetor. The fuel cock/valve lever positions are explained as follows and shown in the illustrations. FUEL OFF fuel valve to the ‘OFF’ position and allow the engine to idle until it burns remaining fuel in the line when the ATV is being stored.

  • Page 22: Pre-Ride Safety Checks

    PRE-RIDE SAFETY CHECKS Inspect the ATV prior to each use to ensure it is in a safe operating condition. Always follow the inspections, procedures and schedules described in the Owner’s Manual. Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equipment failure.
  • Page 23 ITEM ROUTINE PAGE Throttle Lever • Make sure that operation is smooth. Lubricate cable and lever housing if necessary. • Check lever free play, and adjust if necessary. Control Cables • Make sure that operation is smooth. Lubricate if necessary. Drive Chain •...
  • Page 24 FRONT & REAR BRAKES BRAKE LEVER Check for correct free play in the brake levers. If the free play is incorrect, adjust it. Check operation of the levers. They Rival Motorsports Dealer. BRAKE OPERATION Test the brakes at slow speed after starting out to make sure they are working properly. If the brakes do not provide proper braking performance, check the brake shoes/pads for wear.
  • Page 25 CHASSIS FASTENERS Make sure that all nuts, bolts and screws are properly tightened before starting engine. STARTING ENGINE (COLD) Set the parking brake. (The engine can be started only when the rear front/rear brake lever is applied.) Turn the fuel valve lever to the on position. Turn the ignition key to the on position.
  • Page 26 ENGINE BREAK-IN Proper engine break-in will increase the lifespan of your Rival Motorsports vehicle. The engine break-in period is the initial 20 hours of operation. You should avoid maintaining a constant engine RPM and do not operate your ATV above 1/2 throttle during the break-in period.
  • Page 27 PARKING When parking the ATV, apply the brake lever, stop the engine, apply the parking brake, and then turn the fuel valve to “OFF” position. Never park the ATV on hills that are too steep to walk up easily. ACCESSORIES & MODIFICATIONS your ATV that change any of the vehicle’s design or operation characteristics can put you and others at greater risk of serious injury or death.

  • Page 28: Getting To Know Your Atv

    GETTING TO KNOW YOUR ATV...
  • Page 29 This ATV is intended for use by operators 6 years of age and older. Adult supervision is required while a child operates any ATV. Do not operate this ATV or allow anyone else to operate it without proper Instruction. The risk of an accident is greatly increased if the operator does not know how to operate the ATV properly in different situations and on different types of terrain.
  • Page 30 Never carry a passenger. Carrying a passenger on this ATV greatly reduces your ability to balance and control this ATV. You could have an accident, resulting in severe injury or death to you and/or your passenger. The long seat is to allow the operator to shift position as needed during operation.
  • Page 31 Protective clothing Protective Goggles Protective Gloves Protective Boots Protective Helmet Do not operate after or while consuming alcohol or drugs. Consuming alcohol or drugs could seriously affect your judgment, cause you to react more slowly, and affect your balance and perception. Never consume alcohol or drugs before or while driving this ATV.
  • Page 32 DURING RIDING Always keep your feet on the foot boards during operation; otherwise, they may contact the rear wheels. Removing even one hand or foot can reduce your ability to control the ATV or could cause you to lose your balance and fall off of the ATV. If you remove a foot from a foot board, your foot or leg may come into contact with the rear wheels, which could injure you or cause an accident.
  • Page 33 Never operate this ATV on any public street, road or highway, even a dirt or gravel one. You could collide with another vehicle. Know the terrain where you ride. Ride cautiously in unfamiliar areas. Stay alert for holes, rocks, or roots in the terrain, and other hidden hazards which may cause the ATV to upset.
  • Page 34 You could collide with another vehicle if operating in off-road areas where you cannot for other vehicles Do not ride in areas posted “no trespassing.” Do not ride on private property without getting permission. OPERATING YOUR RIVAL MOTORSPORTS ATV: area is free of obstacles and other riders. You should practice control of the throttle, Set the parking brake and follow the instruction on page to start the engine.
  • Page 35 STEERING YOUR ATV To achieve maximum traction while riding off road, the two rear wheels turn together at the same speed. Therefore, unless the wheel on the inside of the turn is allowed to slip or lose some traction, the ATV will resist turning. A special turning technique must be used to allow the ATV to make turns quickly and easily.
  • Page 36 Avoid higher speeds until you are thoroughly familiar with the operation of your ATV. Always check the terrain carefully before attempting any hill. In all cases avoid inclines with slippery or loose surfaces, or obstacles that might cause you to lose control. UPHILL RIDING To climb a hill, you need traction, momentum, and steady throttle.
  • Page 37 Stalling, rolling backwards or improperly dismounting while climbing a hill could result in ATV overturning. If you cannot control the ATV, dismount immediately on the uphill side. DOWNHILL RIDING When riding your ATV downhill, shift your weight as far to the rear and uphill side of the ATV as possible.
  • Page 38 WATER CROSSINGS The ATV can be used to cross slow moving, shallow water of up to a maximum of 11 cm (4 in) in depth. Before entering the water, choose your path carefully. Enter where there is no sharp drop off, and avoid rocks or other obstacles which may be slippery or upset the ATV.
  • Page 39 Care should be used when riding on loose or slippery surfaces since the ATV may slide. If unexpected and uncorrected, sliding could lead to an accident. To reduce the tendency for the front wheels to slide in loose or slippery conditions, positioning your weight over the front wheels will sometimes help.
  • Page 40 MUDHAWK 6 SPECIFICATIONS ENGINE Fuel Tank ............58Gal (2.2L) Type ............Single-Cylinder Four-Stroke, Engine Oil ............. SE 15W40 ..............Air-Cooled, Automatic Climbing ......................... Centrifugal Clutch Acceleration Noise Level ......Displacement ........107CC Recomended ..........10 PSI, max Bore X Stroke ........52.4 mm x 49.5 mm Idle Speed ..........

  • Page 41: Maintenance

    MAINTENANCE CAUTION recommended that service be performed by an authorized Rival Motorsports dealer. • Perform maintenance more often if you use your ATV under severe conditions, such as dirty or wet conditions to purge water or dirt contamination from grease fittings and other critical components. PERIODIC MAINTENANCE SCHEDULE Careful periodic maintenance will help keep your vehicle in the safest, most reliable condition.

  • Page 42: Periodic Maintenance Chart For The Emission Control System

    PERIODIC MAINTENANCE CHART FOR THE EMISSION CONTROL SYSTEM • For ATVs not equipped with an odometer or an hour meter, follow the month maintenance intervals. • For ATVs equipped with an odometer or an hour meter, follow the km (mi) or hours maintenance intervals. However, keep in mind that if the ATV isn’t used for a long period of time, the month maintenance intervals should be followed.

  • Page 43: General Maintenance And Lubrication Chart

    GENERAL MAINTENANCE AND LUBRICATION CHART INITIAL EVERY WHICHEVER COMES FIRST Month CHECK OR km (mi) 1300 2500 2500 5000 MAINTENANCE JOB (200) (800) (1600) (1600) (3200) ITEM Hours Air Filter Element • Clean and replace if necessary. Every 20-40 hours (more often in wet or dusty areas) Front Brake* •...
  • Page 44 GENERAL MAINTENANCE AND LUBRICATION CHART CONTINUED WHICHEVER COMES FIRST INITIAL EVERY Month CHECK OR km (mi) 1300 2500 2500 5000 MAINTENANCE JOB (200) (800) (1600) (1600) (3200) ITEM Hours Wheel Hub • Check for looseness or damage, and replace if necessary. Bearings* Chassis •...
  • Page 45 GENERAL MAINTENANCE AND LUBRICATION CHART CONTINUED WHICHEVER COMES FIRST INITIAL EVERY Month CHECK OR km (mi) 1300 2500 2500 5000 MAINTENANCE JOB (200) (800) (1600) (1600) (3200) ITEM Hours Moving Parts and • Lubricate Cables* • Check operation and correct if necessary. Throttle Lever Housing and •...
  • Page 46 PERIODIC MAINTENANCE RECORD MAINTENANCE SERVICING DATE SERVICING DEALER OR PERSON REMARK INTERVAL PERFORMED...

  • Page 47: Emission Control System Warranty

    VEHICLE MAINTENANCE...
  • Page 48 VEHICLE MAINTENANCE - BEFORE YOU RIDE CHECKLIST SAMPLE PRE-OPERATION CHECKLIST Add to or adapt this checklist to suit your quad bike and place photocopies in a sturdy folder where vehicle keys and operator PPE are stored. • Maintain completed forms to provide a record of completed inspection and/or training. •...
  • Page 49 VEHICLE MAINTENANCE - BEFORE YOU RIDE CHECKLIST Drive chain and chassis Inspect chain for proper adjustment, wear and lubrication. Check drive shaft for oil leakage. Look and feel for loose parts with the engine o . Rough terrain will loosen chassis parts. Steering Check the steering moves freely, but without undue looseness.
  • Page 50 VEHICLE MAINTENANCE - MONTHLY CHECKLIST ROUTINE MAINTENANCE CHECKLIST Brakes Wheels Axle bearings and wheel nuts are tight Auxiliary brake Rims not dented or buckled Foot and hand levers adjusted – as per the Tyres are roadworthy, with adequate tread depth operator’s manual Tyre type and pressure as per the operator’s manual Check disc wear...
  • Page 51 VEHICLE MAINTENANCE - MONTHLY CHECKLIST ROUTINE MAINTENANCE CHECKLIST (CONT.) 4WD system Check, clean and regularly replace Constant velocity joints Exhaust Drive line and shafts Holes and corrosion Check for split boots on drive shafts Excessive noise Looseness Signals Lights Battery Horn Battery terminals –...
  • Page 52 VEHICLE MAINTENANCE...
  • Page 53 VEHICLE MAINTENANCE - BEFORE YOU RIDE CHECKLIST SAMPLE PRE-OPERATION CHECKLIST Add to or adapt this checklist to suit your quad bike and place photocopies in a sturdy folder where vehicle keys and operator PPE are stored. Maintain completed forms to provide a record of completed inspection and/or training. The operator’s manual provides information about minimum maintenance activity.
  • Page 54 VEHICLE MAINTENANCE - BEFORE YOU RIDE CHECKLIST Drive chain and chassis Inspect chain for proper adjustment, wear and lubrication. Check drive shaft for oil leakage. Look and feel for loose parts with the engine o . Rough terrain will loosen chassis parts. Steering Check the steering moves freely, but without undue looseness.
  • Page 55 VEHICLE MAINTENANCE - MONTHLY CHECKLIST ROUTINE MAINTENANCE CHECKLIST Brakes Wheels Axle bearings and wheel nuts are tight Auxiliary brake Rims not dented or buckled Foot and hand levers adjusted – as per the Tyres are roadworthy, with adequate tread depth operator’s manual Tyre type and pressure as per the operator’s manual Check disc wear...
  • Page 56 VEHICLE MAINTENANCE - MONTHLY CHECKLIST ROUTINE MAINTENANCE CHECKLIST (CONT.) 4WD system Check, clean and regularly replace Constant velocity joints Exhaust Drive line and shafts Holes and corrosion Check for split boots on drive shafts Excessive noise Looseness Signals Lights Battery Horn Battery terminals –...

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