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GMX MOTORBIKES GMX 125 SPORTZILLA X User Manual

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ATV OFF ROAD - GMX 125 SPORTZILLA X
Read and understand this entire manual before riding!
DO NOT RETURN TO STORE!
NOTE: Manual illustrations are for demonstration purposes only. Illustrations man not reflect exact appearance of actual product.
WWW.GMXMOTORBIKES.COM.AU

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Summary of Contents for GMX MOTORBIKES GMX 125 SPORTZILLA X

  • Page 1 ATV OFF ROAD - GMX 125 SPORTZILLA X Read and understand this entire manual before riding! DO NOT RETURN TO STORE! NOTE: Manual illustrations are for demonstration purposes only. Illustrations man not reflect exact appearance of actual product. WWW.GMXMOTORBIKES.COM.AU...
  • Page 2 Ensure that you understand your quad bike by reading & going over the manual before assembly. WEAR SAFE - Always wear a helmet. - Wear protective clothing and gear such as goggles, long sleeves, long pants, boots and gloves/hand protection. RIDE SAFE - Never let children ride quad bikes that are meant for adults –...
  • Page 3 WARNINGS PLEASE READ AND UNDERSTAND ALL INSTRUCTIONS AND WARNINGS PRIOR TO ASSEMBLY AND OPERATING OF YOUR VEHICLE. WARNING: This product is powered by a 4 stroke engine and comes with transport oil in the engine. THE OIL NEEDS TO BE DRAINED AND REPLACED WITH MOTORCYCLE OIL 10W/40 or 10W/50 IS REQUIRED IF THE OIL CHANGE IS NOT PERFORMED YOU MAY INTERNALLY DAMAGE THE ENGINE AND CLUTCH AND VOID YOUR WARRANTY DO NOT USE MOTOR CAR OIL DO NOT USE OIL WITH FRICTION MODIFIERS...
  • Page 4 GMX MOTORBIKES WARRANTY Our goods come with guarantees that cannot be excluded under the Australian Consumer Law. You are entitled to a replacement or refund for a major failure and compensation for any other reasonably foreseeable loss or damage. You are also entitled to have the goods repaired or replaced if the goods fail to be of acceptable quality and the failure does not amount to a major failure.

  • Page 5: Table Of Contents

    CONTENT SAFETY PRECAUTIONS RIDING PRACTICES ASSEMBLY HANDLEBARS FRONT END BRAKES CHECK BRAKE HOSES FRONT WHEELS REAR WHEELS REAR WHEELS FRONT BUMPER BAR REAR FOOTWELLS REAR FOOTWELLS STEERING ALIGNMENT CONNECTING BATTERY CHECKING OIL IN ENGINE CHECK OVER BIKE GOVERNOR CHECK STARTING START USING YOUR GMX BIKE TROUBLE SHOOTING .12/13...
  • Page 7 Turn o...

  • Page 8: Assembly

    ASSEMBLY HANDLEBARS Handlebars are found generally on the side of the quad attached by the cables. Locate 4x handlebar xtures and bolts in pack. Place two of the xtures on the on top of the steering column lining up with the bolt holes, place handlebars on top, then the two remaining xtures then bolt down and tighten.

  • Page 9: Front End

    ASSEMBLY FRONT END Front Suspension and Steering Before installing please make sure all wheel are at the correct tyre pressure which is located on the wall of the tyre. THIS WILL BE REQUIRED ON BOTH SIDES LEFT AND RIGHT. Insert bolt and attach Lift bottom swing arm swing arm to shock into place at bottom of...

  • Page 10: Brakes Check

    ASSEMBLY BEFORE ATTACHING WHEELS CHECK THE BRAKES BRAKES CHECK Check front and rear caliper bolts (Top and Bottom) and tighten. BRAKE HOSES DO NOT OVERTIGHTEN ANY OF THE BRAKE HOSE BOLTS! Check and tighten the: - Brake hose bolt attaching the brake hose to the caliper front-left/ right and rear. - The “T”...

  • Page 11: Front Wheels

    ASSEMBLY FRONT WHEELS Required left and right Make sure the tyre tread pattern faces the correct direction. Place wheel on the four hub bolts and fasted with nuts provided, Attach hub cap. tighten bolts. REAR WHEELS Required left and right Make sure the tyre tread pattern faces the correct direction.

  • Page 12: Front Bumper Bar

    ASSEMBLY Tighten castle nut, x with split pin and bend split pin around nut. Attach hub cap. FRONT BUMPER BAR Place bumper in place aligning the bolt holes. Remove the four bolts from the frame. Feed bolts through bumper into frame and tighten.

  • Page 13: Rear Footwells

    ASSEMBLY REAR FOOTWELLS Required left and right. Remove bolt that Remove outside bolt attaches the footwell and nut from the from the frame and foot peg and keep to keep to the side. the side Remove the plastic footwell from the footwell frame –...

  • Page 14: Steering Alignment

    ASSEMBLY Attach footwell frame Re-attach plastic to quad frame with footwell to the bolts and nuts placed footwell frame . aside. STEERING ALIGNMENT DIAGRAM .1A Required left and right (if needed) - The wheels may not be in the straight position so you may need to align these - Have the handlebars in the straight position - Look at the front wheels to make sure they are straight (with a slight toe in) if not you will need to.

  • Page 15: Connecting Battery

    ASSEMBLY CONNECTING BATTERY - Remove seat from quad bike by releasing clip under seat and lifting o - Battery and terminals are located below the seat Make sure when placing terminals on battery that the correct polarities are followed. - Red for positive (+ sign on battery) and black for negative (- sign on battery) DO NOT allow positive terminal lead to touch the metal frame.

  • Page 16: Governor Check

    ASSEMBLY GOVERNOR CHECK Your 4 stroke GMX product can be governed down to the minimum (except 2 stroke as these require minimum of 80%) STARTING - Turn key barrel on and depress the brake lever to check if the brake light illuminates to make sure the electrical system is working. - When starting your GMX quad you will need to hold down the brake caliper as this is a starting safety feature.

  • Page 17: Trouble Shooting

    TROUBLE SHOOTING BRAKE ISSUE Clean brake lines via compressed air if not resolved see below points.(Possibility air or not enough uid in lines) - Air in your lines or not enough uid makes it almost impossible to generate hydraulic pressure so your brakes feel very soft. - Check to see uid levers are low or not.

  • Page 18: Trouble Shooting

    TROUBLE SHOOTING GOT SPARK BUT BIKE WON’T RUN Common issue for this is your bike is running rich or lean Remove spark plug and have a good look at the colour of the tip, if the colour is; 1. white/whitish –than you’re running lean (not enough fuel) 2.
  • Page 19 VEHICLE MAINTENANCE...
  • Page 20 VEHICLE MAINTENANCE - BEFORE YOU RIDE CHECKLIST SAMPLE PRE-OPERATION CHECKLIST Add to or adapt this checklist to suit your quad bike and place photocopies in a sturdy folder where vehicle keys and operator PPE are stored. • Maintain completed forms to provide a record of completed inspection and/or training. •...
  • Page 21 VEHICLE MAINTENANCE - BEFORE YOU RIDE CHECKLIST Drive chain and chassis Inspect chain for proper adjustment, wear and lubrication. Check drive shaft for oil leakage. Look and feel for loose parts with the engine o . Rough terrain will loosen chassis parts. Steering Check the steering moves freely, but without undue looseness.
  • Page 22 VEHICLE MAINTENANCE - MONTHLY CHECKLIST ROUTINE MAINTENANCE CHECKLIST Brakes Wheels Axle bearings and wheel nuts are tight Auxiliary brake Rims not dented or buckled Foot and hand levers adjusted – as per the Tyres are roadworthy, with adequate tread depth operator’s manual Tyre type and pressure as per the operator’s manual Check disc wear...
  • Page 23 VEHICLE MAINTENANCE - MONTHLY CHECKLIST ROUTINE MAINTENANCE CHECKLIST (CONT.) 4WD system Check, clean and regularly replace Constant velocity joints Exhaust Drive line and shafts Holes and corrosion Check for split boots on drive shafts Excessive noise Looseness Signals Lights Battery Horn Battery terminals –...
  • Page 24 VEHICLE MAINTENANCE...
  • Page 25 VEHICLE MAINTENANCE - BEFORE YOU RIDE CHECKLIST SAMPLE PRE-OPERATION CHECKLIST Add to or adapt this checklist to suit your quad bike and place photocopies in a sturdy folder where vehicle keys and operator PPE are stored. • Maintain completed forms to provide a record of completed inspection and/or training. •...
  • Page 26 VEHICLE MAINTENANCE - BEFORE YOU RIDE CHECKLIST Drive chain and chassis Inspect chain for proper adjustment, wear and lubrication. Check drive shaft for oil leakage. Look and feel for loose parts with the engine o . Rough terrain will loosen chassis parts. Steering Check the steering moves freely, but without undue looseness.
  • Page 27 VEHICLE MAINTENANCE - MONTHLY CHECKLIST ROUTINE MAINTENANCE CHECKLIST Brakes Wheels Axle bearings and wheel nuts are tight Auxiliary brake Rims not dented or buckled Foot and hand levers adjusted – as per the Tyres are roadworthy, with adequate tread depth operator’s manual Tyre type and pressure as per the operator’s manual Check disc wear...
  • Page 28 VEHICLE MAINTENANCE - MONTHLY CHECKLIST ROUTINE MAINTENANCE CHECKLIST (CONT.) 4WD system Check, clean and regularly replace Constant velocity joints Exhaust Drive line and shafts Holes and corrosion Check for split boots on drive shafts Excessive noise Looseness Signals Lights Battery Horn Battery terminals –...

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