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Dynabrade 53435 Important Operating, Maintenance And Safety Instructions

.4 hp/right-angle/planetary geared/rear exhaust drill

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Models:
53435 – Drill – 3,200 RPM
WARNING
!
Index Key
No. Part #
Description
1
02034
1/4"-28 Spindle
2
02035
Lock Nut
3
01486
Felt Silencer (5)
4
54520
Bearing (2)
5
97116
Shim
6
97117
Shim
7
97118
Shim
8
02599
Gear - 20,000 RPM
9
02044
Wick - Bottom
10
02045
Wick - Top
11
02031
Housing (includes: Gear
oil fitting, plate and needle bearing)
12
02033
Needle Bearing
13
02041
Gear Oil Plate
14
01041
Gear Oil Fitting
15
02600
Pinion - 20,000 RPM
16
50019
Lock Nut
17
02649
Bearing (2)
18
50022
Spacer
19
06213
Gear (2)
20
54472
Gear Shaft (2)
21
50023
Planetary Carrier
22
54468
Ring Gear
23
50024
Gear Case
24
01041
Grease Fitting
25
50784
Set Screw
26
54543
Shim
27
54544
Shim
28
54551
Shim
29
01478
Bearing Plate
30
50767
Pin (2)
31
01479
Spacer
32
54553
Rotor
33
01480
Blades (4)
34
01476
Cylinder
35
02676
Bearing Plate
36
02696
Bearing
37
02679
Shield
38
01547
Collar
39
53437
Housing - 53435
40
12132
Pin
41
01449
Valve Stem
42
01448
Throttle Lever
01462
Safety Lock Lever
43
95558
Retaining Ring
44
95730
O-Ring
45
01024
O-Ring
46
01469
Speed Regulator Assy.
47
01464
Seal
48
01472
Tip Valve
49
01468
Spring
50
01564
Air Control Ring
51
95711
Retaining Ring
52
01578
Inlet Adapter
53
01379
Bronze Muffler
54
96065
O-Ring
55
01446
Air Deflector
56
95620
Retaining Ring
57
94535
Muffler Assembly
.4 Hp/Right-Angle/Planetary Geared/Rear Exhaust
Always operate, inspect and maintain this tool in accordance with the Safety Code for portable air tools
(ANSI B186.1) and any other applicable safety codes and regulations. Please refer to Dynabrade
Warning/Safety Operating Instructions for more complete safety information.
W
1
T
17 N•m
14
15
A
13
4
12
11
A
Left Hand
Threads
10
9
8
7
6
5
4
3
2
T
1
Oil: O
= Air Lube
O
1
Wicking: W
= Gear Oil
W
1
A
Adhesive: A
= Loctite #680
4
A
= Loctite #567
8
Torque: N•m x 8.85 = In. - lbs.
T
Grease: G
= Lubriplate 630 AA
G
1
T
23 N•m
20
18
17
16
G
19
8
30
31
29
A
A
8
8
39
38
23 N•m
Right Hand
Threads
KEY
A
51
Parts Page Reorder No. PD01•101
Effective December, 2001
Air Motor and Machine Parts
A
25
A
T
23
34 N•m
8
G
24
4
22
21
1
30
34
O
33
1
32
42
40
41
43
44
46
45
3
O
1
52
8
T
23 N•m
54
Drill
'
s
26
28
8
27
17
1
36
37
35
50
48
49
47
53
57
56
55

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Summary of Contents for Dynabrade 53435

  • Page 1 Always operate, inspect and maintain this tool in accordance with the Safety Code for portable air tools WARNING ’ (ANSI B186.1) and any other applicable safety codes and regulations. Please refer to Dynabrade Warning/Safety Operating Instructions for more complete safety information. 34 N•m Index Key 23 N•m...
  • Page 2: Operating Instructions

    Notice All Dynabrade motors use the highest quality parts and metals available and are machined to exacting tolerances. The failure of quality pneumatic motors can most often be traced to an unclean air supply or the lack of lubrication. Air pressure easily forces dirt or water contained in the air supply into motor bearings causing early failure. It often scores the cylinder walls and the rotor blades resulting in limited efficiency and power.
  • Page 3 3-5 with a different thickness shim. 6. Once the proper rotor/plate clarence is achieved, apply air motor lubricant (Dynabrade Air Lube; 10W/NR or equivalent) to the (4) 01480 Blades and install them into the door. 7. Use the 96216 Bearing Press Tool so that it pushes against the outer race of the 02696 Bearing and install it into the 02676 Rear Bearing Plate with an arbor press.
  • Page 4: Optional Accessories

    Tool Assembly Complete. Please allow 30 minutes for adhesives to cure before operating tool. Important: Before operating, place 2-3 drops of Dynabrade Air Lube (P/N 95842) directly into air inlet with throttle lever depressed. Operate tool for 30 seconds to determine if tool is operating properly and to allow lubricating oils to properly penetrate motor. Motor should now be tested for proper operation at 90 PSIG.