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Thank you for purchasing a Sealey ElectroSpot welder. Manufactured to a high standard this product will, if used according to these instructions
and properly maintained, give you years of trouble free performance.
IMPORTANT: BEFORE USING THIS PRODUCT, PLEASE READ THE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL
REQUIREMENTS, WARNINGS, AND CAUTIONS. USE THIS PRODUCT CORRECTLY, AND WITH CARE, FOR THE PURPOSE FOR WHICH
IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY.
1.
SAFETY INSTRUCTIONS
1.1. ELECTRICAL SAFETY
! WARNING! ELECTRICAL INSTALLATION OF SPOT WELDER TO A 3 PHASE 415VOLT SUPPLY MUST ONLY BE CARRIED OUT BY A
QUALIFIED ELECTRICIAN. Make sure that the power supply cable is correctly connected to the Earth. It is the user's responsibility to
read, understand and comply with the following:
You must check all electrical equipment and appliances to ensure that they are safe before using. You must inspect power supply leads, plugs
and all electrical connections for wear and damage. You must ensure the risk of electric shock is minimised by the installation of appropriate
safety devices. An RCCB (Residual Current Circuit Breaker) should be incorporated in the main distribution board.
You must also read and understand the following instructions concerning electrical safety.
1.1.1. The Electricity At Work Act 1989 requires all portable electrical appliances, if used on business premises, to be tested by
a qualified electrician, using a Portable Appliance Tester (PAT), at least once a year.
1.1.2. The Health & Safety at Work Act 1974 makes owners of electrical appliances responsible for the safe condition of the appliance
and the safety of the appliance operator. If in any doubt about electrical safety, contact a qualified electrician.
1.1.3. Ensure that the insulation on all cables and the product itself is safe before connecting to mains power supply.
1.1.4. Ensure that cables are always protected against short circuit and overload.
1.1.5. Regularly inspect power supply, leads, plugs and all electrical connections for wear and damage,
and especially power connections, to ensure that none is loose.
1.1.6. Important: Ensure that the voltage marked on the product is the same as the power supply
to be used. A three phase plug must be fitted to this machine.
1.1.7. DO NOT pull or carry the appliance by any of the input or output cables.
1.1.8. DO NOT pull power plugs from sockets by the power cable.
1.1.9. DO NOT use worn or damage leads, plugs or connections. Immediately replace or have repaired by
a qualified electrician.
1.1.10. DO NOT use this product with a cable extension reel.
1.1.11. THE SPOT WELDER HAS A 'SINGLE PHASE CABLE' BUT MUST BE CONNECTED
TO A THREE PHASE SUPPLY.
This product must be fitted with a 3 phase plug according to this diagram, and will
require a 32 amp per phase supply. You must contact a qualified electrician to ensure that
an appropriately fused supply is available.
Connect GREEN/YELLOW wire to Earth (E or
Connect BLUE wire to R1 (or L1) terminal.
Connect BROWN wire to S2 (or L2) terminal.
Note that both brown and blue wires will be 'live' when the plug is connected to the supply.
Finally, check that there are no bare wires, that all wires have been connected correctly, that the cable external insulation extends
beyond the cable restraint and that the restraint is tight.
1.1.12. The water cooler (ElectroSpot 9500 only) will require a BS 1363/A 3 pin plug to be fitted
as follows (UK only):
a) Connect the GREEN/YELLOW earth wire to the earth terminal 'E'.
b) Connect the BROWN live wire to the live terminal 'L'.
c) Connect the BLUE neutral wire to the neutral terminal 'N'.
d) After wiring, check that there are no bare wires, that all wires have been correctly
connected, that the cable outer insulation extends beyond the cable restraint and
that the restraint is tight.
e) Fit a fuse, rated as shown on the right, to the plug.
INSTRUCTIONS FOR
ELECTROSPOT 8000
ELECTROSPOT 9500.V2
) terminal.
Yellow & Green
Earth Wire
Blue
Neutral
Wire
Cable
Restraint
FUSE RATING 5 AMP
ElectroSpot 8000/9500.V2 - 2 - 040903
Brown
Live
Wire
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