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Related Manuals for Trademaster GECKO
Summary of Contents for Trademaster GECKO
- Page 1 GECKO WELDING CARRIAGE OPERATOR’S MANUAL BEFORE USE, ENSURE EVERYONE USING THIS MACHINE READS AND UNDERSTANDS ALL SAFETY AND OPERATING INSTRUCTIONS IN THIS MANUAL . Serial #..........Date of Purchase......
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Page 2: Table Of Contents
TRADEMASTER GECKO WELDING CARRIAGE IMPORTED & DISTRIBUTED BY INDUSTRIAL TOOL & MACHINERY SALES 18 BUSINESS ST YATALA QLD 4207 AUSTRALIA INDUSTRIAL TOOL 07 3287 1114 07 3287 1115 sales@industrialtool.com.au www.industrialtool.com.au WARRANTY TERMS In addition to any warranties or conditions implied by applicable Statute or Regulations, Industrial Tool & Machinery Sales warrants all of it’s products against defective workmanship and faulty materials for a period of twelve (12) -
Page 3: General Information
1.1. Application The GECKO Welding Carriage produces continuous welds using MIG/MAG welding torches with handle diameter in 16–22 mm range (0.63–0.87’’). The machine can work in PA, PB, PC, and PF welding positions. It is fixed by permanent magnets and contains a four wheel drive with speed adjustment. - Page 4 TECHNICAL DATA Welding position ~ 115–230 V, 50–60 Hz Power 20 W Welding position horizontal PA (flat), PB (horizontal vertical), PC (horizontal) vertical PF (vertical up) Minimum path convex radius 1000 mm (40’’) Minimum path concave radius 1250 mm (50’’) Torch type MIG/MAG Torch diameter...
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Page 5: Design
DESIGN 1.3. Design The GECKO Welding Carriage contains a drive system with controller, cross slides, two follower arms, and torch holder. The drive system comprises a gear motor that drives four rubber wheels of high thermal resistance. The magnetic unit with powerful permanent magnets fitted at the carriage bottom ensures proper adhesion to ferromagnetic surfaces. -
Page 6: Design
Arc Ignition Switch (TEST / 0 / 1) Figure 2. Control Panel Design 1.4. Equipment included The GECKO Welding Carriage is supplied with complete standard equipment in a foam filled cardboard box. The included equipment consists of: • welding carriage –... -
Page 7: Saftey Precautions
SAFTEY PRECAUTIONS 2. SAFETY PRECAUTIONS Before start, read Operator’s Manual and complete proper occupational safety and health training. Machine must be used only in applications stated in Operator’s Manual. Machine must be complete and all parts must be genuine. Power supply specifications must conform to those stated on rating plate. Power supply socket must be equipped with grounding pin. - Page 8 SAFTEY PRECAUTIONS Perform all maintenance work only with power cord unplugged from power socket. Perform all repairs only in service center appointed by seller. If machine falls on hard surface, from height, is wet, or has other damage that could affect technical state of machine, stop operation and immediately send machine to service center for inspection.
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Page 9: Startup And Operation
STARTUP AND OPERATION 3. STARTUP AND OPERATION WARNING! Read safety precautions before starting. 3.1. Preparation Use carrying handle (Figure 3) for transportation and positioning at the worksite. Set all levers to position “0”: power switch, magnetic unit lever, travel direction switch, and arc ignition switch. Precise Torch Adjusting Knobs Levers Securing Torch Carrying Handle... - Page 10 STARTUP AND OPERATION To continuously track the travel geometry, set the first follower arm 10 mm (0.4’’) closer to the machine than the second one (Figure 4). For this purpose, use 4 mm Allen key to unscrew the bolt that secures the follower arms and screw the bolt after the setting has been made. Travel Direction Figure 4.
- Page 11 STARTUP AND OPERATION WARNING: If the arc ignition switch is set to position “I”, the torch starts welding immediately after setting a travel direction. Choose a motion direction using the travel direction switch. The real speed of the welding carriage shows up on the display.
- Page 12 STARTUP AND OPERATION 3.4. Meaning of display messages Message Description Solution 8.8.8. Display test Contact service center to If some segments are not investigate the problem. illuminated, it indicates a problem with the display. Indicates that the speed is displayed in centimeters per minute.
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Page 13: Wiring Diagram
WIRING DIAGRAM 4. WIRING DIAGRAM... -
Page 14: General Assembly
PARTS LIST - GENERAL ASSEMBLY WOZ-0466-10-20-00-0 GECKO /230V WOZ-0466-10-10-00-0 GECKO /115V ITEM PART NUMBER VERSION DESCRIPTION Q-TY WOZ-0466-11-00-00-0 2060 DRIVE SYSTEM ASSY ZSP-0466-03-00-00-0 2062 CROSS SLIDES ASSY UCW-0466-04-00-00-0 2064 TORCH HOLDING ASSY PLY-0466-05-00-00-0 2066 TORCH PLATE COMPLATE WSP-0466-07-00-00-0 2068 SLIDE BRACKET... -
Page 15: General Assembly
PARTS LIST - GENERAL ASSEMBLY... -
Page 16: Drive System Assembly
PARTS LIST - DRIVE SYSTEM ASSEMBLY WOZ-0466-11-00-00-0 DRIVE SYSTEM ASSY ITEM PART NUMBER VERSION DESCRIPTION Q-TY ZSP-0466-01-00-00-0 2074 DRIVE SYSTEM OBD-0466-02-00-00-0 2490 CONTROLLER HOUSING COMPLETE PRW-0466-06-00-00-0 2076 FOLLOWER ASSEMBLY OSL-0466-09-00-00-0 2077 WHEEL GUARD SRB-0466-10-00-00-0 FOLLOWER SCREW WKR-000091 SOCKET BUTTON HEAD CAP SCREW M4x8 WKR-000136 SCR, M5 x 16 FHSCS... - Page 17 PARTS LIST - DRIVE SYSTEM ZSP-0466-01-00-00-0 DRIVE SYSTEM ITEM PART NUMBER VERSION DESCRIPTION Q-TY 1.1.1 KRP-0466-01-01-00-1 2078 FRAME 1.1.2 WLK-0466-01-02-00-0 FRONT DRIVE SHAFT ASSY 1.1.3 WLK-0466-01-03-00-0 BACK DRIVE SHAFT ASSY 1.1.4 BLO-0466-01-04-00-0 2079 MAGNET BLOCK ASSEMBLY 1.1.5 KOL-0466-01-05-00-0 INDIRECT GEAR WHEEL ASSY z30 1.1.6 MTR-0466-01-06-00-0 MOTOR ASSEMBLY...
- Page 18 PARTS LIST - DRIVE SYSTEM...
- Page 19 PARTS LIST - CONTROLLER HOUSING COMPLETE OBD-0466-02-00-00-0 CONTROLLER HOUSING COMPLATE ITEM PART NUMBER VERSION DESCRIPTION Q-TY 1.2.1 PKR-0466-02-01-00-0 2082 CONTROLLER HOUSING COVER 1.2.2 MDL-0466-02-03-00-0 POWER SUPPLY ELECTRONIC CONTROLLER ASSY 1.2.3 PLY-0466-02-08-00-0 INSULATING PLATE 1.2.4 WZK-0466-02-05-00-0 IGNITION SOCKET WIRE SET 1.2.5 WZK-0466-02-04-00-0 POWER SOCKET WIRE SET 1.2.6...
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Page 20: Panel Assembly
PARTS LIST - PANEL ASSEMBLY PNL-0466-02-02-00-1 PANEL ASSEMBLY ITEM PART NUMBER VERSION DESCRIPTION Q-TY 16.1 MSK-0466-02-02-10-1 2638 PANEL PLATE ASSY 16.1.1 NKL-0466-15-01-01-1 PANEL PLATE LABEL 16.2 STR-0466-02-02-02-0 ELECTRONIC CONTROLLER 16.3 PKT-000028 POTENCIOMETER KNOB 16.4 WZK-0466-02-02-01-0 POTENCIOMETER WIRE SET 16.5 WZK-0466-02-02-04-0 IGNITION WIRE SET 16.6 WKR-000181... - Page 21 PARTS LIST - TORCH HOLDING ASSEMBLY & LOW TORCH HOLDING ASSEMBLY UCW-0476-20-00-00-0 TORCH HOLDING ASSY ITEM PART NUMBER VERSION DESCRIPTION Q-TY 10.1 ZRZ-0466-04-01-00-0 2093 TORCH CLAMP ASSY, 10.2 WLK-0466-04-10-00-0 2708 LONG TORCH BRACKET ASSY 10.2.1 TLJ-0419-04-02-03-0 INSULATION SLEEVE, 10.2.2 RKJ-000036 HANDLEVER GN 300-45-M6-32-SW, UCW-0476-06-00-00-0 LOW TORCH HOLDING ASSY...
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