Cognex In-Sight 1450 Installation And Reference Manual
Cognex In-Sight 1450 Installation And Reference Manual

Cognex In-Sight 1450 Installation And Reference Manual

I/o expansion module
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System
D I S T R I B U T E U R C O N S E I L D E P U I S 1 9 8 5

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Summary of Contents for Cognex In-Sight 1450

  • Page 1 System D I S T R I B U T E U R C O N S E I L D E P U I S 1 9 8 5...
  • Page 3 The software, this document, nor any copies thereof may be provided to or otherwise made available to anyone other than the licensee. Title to and ownership of this software remains with Cognex Corporation or its licensor. Cognex Corporation assumes no responsibility for the use or reliability of its software on equipment that is not supplied by Cognex Corporation.
  • Page 4 Regulations/Compliance Regulations/Compliance Declaration of Conformity Manufacturer Cognex Corporation One Vision Drive Natick, MA 01760 USA Declares this -marked product ® Product Number In-Sight Model 1450 I/O Expansion Module Complies With 89/336/EEC Electromagnetic Compatibility Directive Compliance Standards EN 55011 Class A...
  • Page 5 Model 1450 I/O Expansion Module Installation & Reference Precautions Observe these precautions when installing an In-Sight I/O Expansion Module to reduce the risk of injury or equipment damage: • Never connect the I/O Expansion Module to a power source other than 24VDC, and always use the two pin 24VDC power connector on the I/O module.
  • Page 6 Precautions...
  • Page 7: Table Of Contents

    Model 1450 I/O Expansion Module Installation & Reference Table of Contents Introduction...........................1 I/O Expansion Module Overview ....................1 I/O Expansion Module Kit Contents ..................2 In-Sight Support ........................3 Installation..........................5 Connecting the I/O Expansion Module ..................5 Configuring the In-Sight Sensor ....................8 2.2.1 I/O Configuration Using In-Sight Explorer ..............
  • Page 8 Table of Contents...
  • Page 9 Model 1450 I/O Expansion Module Installation & Reference List of Figures Figure 1-1: Model 1450 I/O Expansion Module (800-5758-1) ..............2 Figure 1-2: RJ-45 Terminated I/O Cable (300-0341-15/40) ................. 2 Figure 1-3: M12 Terminated I/O Cable, 5 M (185-0099) or 15 M (185-0091) ..........3 Figure 2-1: Connecting I/O Wires ........................
  • Page 10 List of Figures viii...
  • Page 11 Model 1450 I/O Expansion Module Installation & Reference List of Tables Table 1-1: I/O Expansion Module Kit Contents .................... 2 Table 3-1: I/O Expansion Module General Specifications................11 Table 3-2: Acquisition Trigger Input Specifications ..................12 Table 3-3: General-Purpose Input Specifications ..................14 Table 3-4: High-Speed Output Specifications ....................
  • Page 12 List of Tables...
  • Page 13: Introduction

    1 Introduction In this Section… I/O Expansion Module Overview........1 I/O Expansion Module Kit Contents .......2 In-Sight Support.............3 1.1 I/O Expansion Module Overview The Model 1450 I/O Expansion Module provides a convenient way to access the power, serial, ® trigger, and high-speed output connections of the following network-capable In-Sight vision sensors: •...
  • Page 14: I/O Expansion Module Kit Contents

    Introduction 1.2 I/O Expansion Module Kit Contents The I/O Expansion Module kit is available in four different configurations. These kit configurations are listed in Table 1-1. Table 1-1: I/O Expansion Module Kit Contents KIT PART MODEL 1450 I/O MODULE I/O CABLE PART NUMBER NUMBER CIO-1450-00 800-5758-1...
  • Page 15: In-Sight Support

    1.3 In-Sight Support Many information resources are available to assist you in using the I/O Expansion Module with In-Sight vision sensors. • Getting Started with In-Sight, Cognex P/N 590-6368 (English), 590-6368F (French), 590-6368G (German), or 590-6368J (Japanese). ® • In-Sight Explorer Help, an on-line HTML Help file provided on the In-Sight CD-ROM (for In-Sight Explorer software).
  • Page 16 Introduction...
  • Page 17: Installation

    2 Installation In this section… Connecting the I/O Expansion Module ......5 Configuring the In-Sight Sensor........8 2.1 Connecting the I/O Expansion Module To connect an I/O Expansion Module to the In-Sight sensor: Verify that the 24VDC power supply is switched off. Connect the power and ground wires from remote I/O devices to terminals on the I/O Expansion Module.
  • Page 18: Figure 2-2: Connecting The I/O Cable And Serial Cable

    Installation Tighten the screw terminals with the screwdriver to secure the wire leads in the terminal block. If the In-Sight sensor will be communicating with a remote serial device, plug the male DB9 connector into the RS-232 REMOTE connector (female DB9) on the I/O Expansion Module.
  • Page 19: Figure 2-4: Connecting +24Vdc And Ground Wires

    +24V LED on the Expansion Module will indicate that the sensor and Expansion Module are receiving power. NOTE If you experience intermittent serial communication faults when using the 40-foot Expansion Module Cable (P/N 300-0341-40), replace the 40-foot cable with the 15-foot cable. If problems still occur, please contact Cognex Technical Support.
  • Page 20: Configuring The In-Sight Sensor

    Installation 2.2 Configuring the In-Sight Sensor Before the I/O Expansion Module can be used, the In-Sight sensor’s settings must be configured to recognize the availability of the additional inputs and outputs, as well as the added serial hardware handshake capability. The I/O Expansion Module may be configured using In-Sight Explorer.
  • Page 21: Figure 2-6: Discrete Output Settings

    Model 1450 I/O Expansion Module Installation & Reference Open the Output Module drop-down list at the bottom left of the window (Figure 2-6) and select I/O Expansion Module. The Discrete Output window will automatically reconfigure to correspond to the I/O Expansion Module, as shown in Figure 2-6. Figure 2-6: Discrete Output Settings NOTE When an existing .JOB file containing a WriteDiscrete function is loaded on an In-Sight sensor to which the...
  • Page 22: Enabling Hardware Handshaking Using In-Sight Explorer

    Installation 2.2.2 Enabling Hardware Handshaking Using In-Sight Explorer From the Device menu (Figure 2-7), select the Serial Port Settings submenu. Select Port 1. Figure 2-7: Accessing the Serial Port Settings Select Hardware from the Handshake drop-down list (Figure 2-8). Figure 2-8: Serial Port Settings ®...
  • Page 23: Specifications

    3 Specifications In this section… General Specifications ..........11 Acquisition Trigger Input ..........12 Input and Output Specifications ........14 Connector and Terminal Block Specifications....18 Dimensions ..............19 3.1 General Specifications Table 3-1: I/O Expansion Module General Specifications SPECIFICATION DESCRIPTION In-Sight 1000 series/1700 series/3400/4000 series/5000 series. SYSTEM COMPATIBILITY TRIGGER 1 opto-isolated, acquisition trigger input.
  • Page 24: Acquisition Trigger Input

    1 ms wide. CAUTION The In-Sight 1450 I/O Expansion Module +24V OUT pins are intended to supply low current in support of the I/O lines. Do not use these pins to supply power to other devices.
  • Page 25: Figure 3-2: Acquisition Trigger Input (Pnp Source)

    Model 1450 I/O Expansion Module Installation & Reference To trigger from a PNP (pull-up) photo-detector or PLC output, connect pin 4 (TRG+) to the output of the detector and connect pin 3 (TRG-) to 0V. When the output turns ON, it pulls TRG+ up to 24V, energizing the In-Sight camera's trigger.
  • Page 26: Input And Output Specifications

    600µSec max. between change of input state and completion of serial transmission to the In-Sight sensor. CAUTION The In-Sight 1450 I/O Expansion Module +24V OUT pins are intended to supply low current in support of the I/O lines. Do not use these pins to supply power to other devices.
  • Page 27: High-Speed Outputs

    CAUTION ■ The In-Sight 1450 I/O Expansion Module +24V OUT pins are intended to supply low current in support of the I/O lines. Do not use these pins to supply power to other devices. ■ High current inductive loads require an external protection diode.
  • Page 28: General-Purpose Outputs

    Set/Reset mode 801µSec max. CAUTION ■ The In-Sight 1450 I/O Expansion Module +24V OUT pins are intended to supply low current in support of the I/O lines. Do not use these pins to supply power to other devices. ■ High current inductive loads require an external protection diode.
  • Page 29: Table 3-6: General-Purpose Output Functionality

    Model 1450 I/O Expansion Module Installation & Reference Table 3-6 provides a matrix of functionality, and use and state parameters for the I/O Expansion Module general-purpose outputs. Table 3-6: General-Purpose Output Functionality IN-SIGHT WRITE GENERAL PURPOSE OUTPUT GENERAL-PURPOSE GENERAL-PURPOSE DISCRETE OUTPUT BEHAVIOR OUTPUT WIRED FOR...
  • Page 30: Connector And Terminal Block Specifications

    Specifications 3.4 Connector and Terminal Block Specifications 3.4.1 RS-232 Remote Connector The RS-232 Remote connector transmits serial data between the I/O Expansion Module and a remote device. Status LEDs are provided for the TxD and RxD lines on this port. These LEDs will illuminate only when there is activity on the associated line.
  • Page 31: Terminal Block Assignments

    Model 1450 I/O Expansion Module Installation & Reference 3.4.3 Terminal Block Assignments Table 3-9 shows the signal assignments for each screw terminal on the Expansion Module’s terminal blocks. Table 3-9: Terminal Block Pin Assignments PIN # ASSIGNMENT PIN # ASSIGNMENT PIN # ASSIGNMENT Ground...
  • Page 32: Dimensions

    Specifications 3.5 Dimensions Figure 3-5: I/O Expansion Module Dimensions...
  • Page 33: Configuring The Expansion Module Using The In-Sight 3400 Embedded Gui Or Pc Host

    Appendix A A.1 Configuring the Expansion Module Using the In-Sight 3400 Embedded GUI or PC Host As mentioned, before the Model 1450 I/O Expansion Module can be used, the In-Sight sensor's settings must be configured to recognize the availability of the additional inputs and outputs, as well as the added serial hardware handshake capability.
  • Page 34: Figure A-2: Settings Menu

    Configuring the Expansion Module Using the In-Sight 3400 Embedded GUI or PC Host Select Settings to open the Settings menu (Figure A-2). Figure A-2: Settings Menu Select Discrete Output to open the Discrete Output dialog (Figure A-3). Figure A-3: Discrete Output Dialog, Default Configuration...
  • Page 35: Figure A-4: Discrete Output Dialog, I/O Expansion Configuration

    Model 1450 I/O Expansion Module Installation & Reference Open the drop-down list to the left of the OK button and select I/O Expansion Module. The Discrete Output dialog will automatically reconfigure to correspond to the I/O Expansion Module, as shown in Figure A-4. Configure the Line Name, Type and Details as required.
  • Page 36: Enabling Hardware Handshaking Using The In-Sight 3400 Embedded Gui Or Pc Host

    Configuring the Expansion Module Using the In-Sight 3400 Embedded GUI or PC Host A.2 Enabling Hardware Handshaking Using the In-Sight 3400 Embedded GUI or PC Host Open the System menu. Select Settings to open the Settings menu. Select Serial Port 1 to open the Serial Port 1 dialog (Figure A-5). Figure A-5: Serial Port Dialog Select Hardware from the Handshake drop-down list (Figure A-6).
  • Page 37: Wiring Inputs And Outputs

    Appendix B B.1 Wiring Inputs and Outputs The following figures show basic wiring for some of the more common configurations. B.1.1 1450 I/O Expansion Module General-Purpose Input from PLC Sourcing Output...
  • Page 38: 1450 I/O Expansion Module General-Purpose Input From Plc Sinking Output

    Wiring Inputs and Outputs B.1.2 1450 I/O Expansion Module General-Purpose Input from PLC Sinking Output The general-purpose inputs can also be triggered from PLC outputs by connecting an additional, external resistor (for example, 4.7K Ohms 0.25W) from a +24V OUT terminal on the I/O Expansion Module to the input.
  • Page 39: 1450 I/O Expansion Module High-Speed Output To Plc Sinking Input

    Model 1450 I/O Expansion Module Installation & Reference B.1.3 1450 I/O Expansion Module High-Speed Output to PLC Sinking Input...
  • Page 40: 1450 I/O Expansion Module High-Speed Output To Plc Sourcing Input

    Wiring Inputs and Outputs B.1.4 1450 I/O Expansion Module High-Speed Output to PLC Sourcing Input High-speed outputs can also be used with a PNP-compatible PLC input if a pull-up resistor (for example, 2.2K Ohm 0.5W) is connected from the high-speed output to a +24V OUT terminal on the I/O Expansion Module.
  • Page 41: 1450 I/O Expansion Module High-Speed Output To Pilot Light

    Model 1450 I/O Expansion Module Installation & Reference B.1.5 1450 I/O Expansion Module High-Speed Output to Pilot Light CAUTION High current inductive loads require an external protection diode.
  • Page 42: 1450 I/O Expansion Module General-Purpose Output To Plc Sinking Input

    Wiring Inputs and Outputs B.1.6 1450 I/O Expansion Module General-Purpose Output to PLC Sinking Input...
  • Page 43: 1450 I/O Expansion Module General-Purpose Output To Plc Sourcing Input

    Model 1450 I/O Expansion Module Installation & Reference B.1.7 1450 I/O Expansion Module General-Purpose Output to PLC Sourcing Input The Model 1450 I/O Module provides 1mA of source current. If more current is required, a 1.0K Ohm 1W pull-up resistor can be added; connect one end of the resistor to the output and the other end to a +24V OUT terminal on the I/O Expansion Module.
  • Page 44: 1450 I/O Expansion Module General-Purpose Output To Pilot Light

    Wiring Inputs and Outputs B.1.8 1450 I/O Expansion Module General-Purpose Output to Pilot Light CAUTION High current inductive loads require an external protection diode. NOTE When the General-Purpose Output is wired for sink mode, the In-Sight logic is inverted. Therefore, when the In-Sight Write Discrete function is OFF, the load is energized.
  • Page 45: 1450 I/O Expansion Module General-Purpose Output To Relay Coil

    Model 1450 I/O Expansion Module Installation & Reference B.1.9 1450 I/O Expansion Module General-Purpose Output to Relay Coil CAUTION High current inductive loads require an external protection diode. NOTE When the General-Purpose Output is wired for sink mode, the In-Sight logic is inverted. Therefore, when the In-Sight Write Discrete function is OFF, the load is energized.

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