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Summary of Contents for Cognex In-Sight CIO-MICRO
- Page 1 ® In-Sight CIO-MICRO and CIO-MICRO-CC I/O Modules Installation Manual 2018 March 29 Revision: 5.6.0.8...
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Page 2: Legal Notices
Copyright © 2008-2018. Cognex Corporation. All Rights Reserved. Portions of the hardware and software provided by Cognex may be covered by one or more U.S. and foreign patents, as well as pending U.S. and foreign patents listed on the Cognex web site at: http://www.cognex.com/patents. -
Page 3: Regulations/Conformity
Regulations/Conformity Regulations/Conformity Note: For the most up-to-date CE declaration and regulatory conformity information, please refer to the Cognex online support site: http://www.cognex.com/Support. Declaration of Conformity Manufacturer Cognex Corporation One Vision Drive Natick, MA 01760 USA Type 821-0016-1R; Type 821-0016-2R FCC Part 15, Class A This device complies with Part 15 of the FCC Rules. -
Page 4: For European Community Users
Regulations/Conformity For European Community Users Cognex complies with Directive 2012/19/EU OF THE EUROPEAN PARLIAMENT AND OF THE COUNCIL of 4 July 2012 on waste electrical and electronic equipment (WEEE). This product has required the extraction and use of natural resources for its production. It may contain hazardous substances that could impact health and the environment, if not properly disposed. -
Page 5: Precautions
Precautions Precautions Observe these precautions when installing the I/O module to reduce the risk of injury or equipment damage: Power for the I/O module is intended to be supplied by a NRTL listed power supply with a 24VDC output rated at 750mA or more, a maximum short circuit current rating of less than 8A, a maximum power rating of less than 100VA, and marked Class 2 or Limited Power source (LPS). -
Page 6: Table Of Contents
Table of Contents Table of Contents Legal Notices Regulations/Conformity For European Community Users Precautions Table of Contents Introduction Support Cables Ethernet Cable I/O Module Cable (In-Sight Micro Series Vision System) I/O Module Cable (In-Sight 5000 Series Vision System) Installation Connectors and Indicators Connect the I/O Module Connect the Power Wires Connect the Frame Ground Wire... - Page 7 Table of Contents CC-Link Terminal Block Assignments Dimensional Drawings Wiring Inputs and Outputs Trigger from Photoelectric Sensor or PLC In-Sight Micro and 5000 Series: Photoelectric Sensor or PLC Sinks Current In-Sight Micro and 5000 Series: Photoelectric Sensor or PLC Sources Current Input from PLC In-Sight Micro and 5000 Series: PLC Sinks Current In-Sight Micro and 5000 Series: PLC Sources Current...
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Page 8: Introduction
European, French, Japanese and Korean versions available). ® In-Sight 7000 Series Vision System Installation Manual (English, Chinese-simplified, German, Spanish- European, French, Japanese and Korean versions available). In-Sight computer-based tutorials provided with selected In-Sight starter accessories kits. In-Sight online support: http://www.cognex.com/Support/InSight. -
Page 9: Cables
Introduction Cables Note: Cables are sold separately. CAUTION: All cable connectors are “keyed” to fit the connectors on the vision system; do not force the connections or damage may occur. Ethernet Cable The Ethernet cable provides the Ethernet connection for network communications. When connected to the In-Sight Micro vision system, this cable also supplies power to the vision system. -
Page 10: I/O Module Cable (In-Sight Micro Series Vision System)
Introduction I/O Module Cable (In-Sight Micro Series Vision System) The I/O Module cable provides access to the In-Sight Micro vision system’s trigger and high-speed outputs This cable is available in the lengths listed below. Note: The In-Sight Micro vision system uses only the TRIGGER+, TRIGGER-, HS OUT 0, HS OUT 1 and HS COMMON signals. -
Page 11: Installation
Cognex sales representative. Note: Cables are sold separately. If any of the standard components appear to be missing or damaged, immediately contact your Cognex Authorized Service Provider (ASP) or Cognex Technical Support. Connectors and Indicators... - Page 12 Installation Connector/Indicator Description LAN Port Connects the I/O module to an Ethernet network. LAN Port LEDs The green LED blinks when a network connection to the local area network is detected. The orange LED blinks when network activity is detected. CC-Link Status LEDs CIO-MICRO-CC only: Green and red LEDs that illuminate to indicate RUN, ERR, SD, and RD for a CC-Link operation status.
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Page 13: Connect The I/O Module
Installation Connect the I/O Module Connect the Power Wires CAUTION: Never connect the I/O module to a power source other than 24VDC. Any other voltage creates a risk of fire or shock and can damage the hardware. Do not connect the 24VDC power source to any terminals other than the 24VDC + and –... -
Page 14: Connect The Frame Ground Wire
Installation Connect the Frame Ground Wire Connect a frame ground wire to the I/O module’s Frame Ground terminal. Connect the other end of the frame ground wire to frame ground. CAUTION: The shield ground connections of the RS-232 port, LAN port, PoE port, I/O port and Frame Ground terminal are internally connected. -
Page 15: Connect The Input And Output Wires (Optional)
Installation Connect the Input and Output Wires (Optional) CAUTION: When connecting the In-Sight 7000 series vision system to the CIO-MICRO or CIO-MICRO-CC I/O module, the I/O module's TRIGGER+, TRIGGER-, HS OUT 0, HS OUT 1 and HS COMMON terminals are not supported. -
Page 16: Connect Cc-Link Wires (Optional)
Installation Connect CC-Link Wires (Optional) Note: The CC-Link terminals are only available on the CIO-MICRO-CC I/O module. 1. Determine how CC-Link devices will be connected to the I/O module’s CC-Link terminals. 2. Use a screwdriver to loosen the appropriate screw terminals. 3. -
Page 17: Connect An Rs-232 Serial Cable (Optional)
Installation Connect an RS-232 Serial Cable (Optional) To connect the vision system to a serial device, plug an RS-232 serial cable (DB9 connector) into the I/O module’s RS-232 port and connect the other end of the cable to the serial device. Tighten the connector screws to secure it to the I/O module. -
Page 18: Connect To The In-Sight Micro Vision System
Installation Connect to the In-Sight Micro Vision System Connect the I/O Module Cable (Optional) The I/O module’s I/O port supplies connections for the In-Sight Micro vision system’s acquisition trigger and high-speed outputs. CAUTION: All cable connectors are “keyed” to fit the connectors on the vision system; do not force the connections or damage may occur. -
Page 19: Connect The Ethernet Cable
Installation Connect the Ethernet Cable The I/O module’s PoE port provides power and Ethernet connectivity to the In-Sight Micro vision system. CAUTION: All cable connectors are “keyed” to fit the connectors on the vision system; do not force the connections or damage may occur. -
Page 20: Connect To The In-Sight 5000 Series Vision System
Installation Connect to the In-Sight 5000 Series Vision System Note: The CIO-MICRO & CIO-MICRO-CC I/O modules support In-Sight 5100 series and 5400 series vision systems with 128MB non-volatile flash memory or higher and support all In-Sight 5600 series vision systems. Connect the Ethernet Cable The I/O module’s PoE port provides Ethernet connectivity to the In-Sight 5000 series vision system. - Page 21 Installation 2. Connect the Ethernet cable’s RJ-45 connector to the I/O module’s PoE port. Note: The CIO-MICRO and CIO-MICRO-CC I/O modules do not support 1000 BaseT pass-through operation. If 1000 BaseT operation is required when using the In-Sight 5600 series or In-Sight 5700 series vision system, you must connect a LAN cable from a Gigabit Ethernet switch to the I/O module’s LAN port and connect the vision system’s Ethernet cable to the Gigabit Ethernet switch.
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Page 22: Connect The I/O Module Cable
Installation Connect the I/O Module Cable The I/O module’s I/O port supplies power to the 5000 series vision system, and provides access to the vision system’s trigger and high-speed outputs. CAUTION: All cable connectors are “keyed” to fit the connectors on the vision system; do not force the connections or damage may occur. -
Page 23: Connect To The In-Sight 7000 Series Vision System
Installation Connect to the In-Sight 7000 Series Vision System Connect the Ethernet Cable The I/O module’s PoE port provides Ethernet connectivity to the In-Sight 7000 series vision system. CAUTION: All cable connectors are “keyed” to fit the connectors on the vision system; do not force the connections or damage may occur. -
Page 24: Connect The Power And I/O Breakout Cable
Installation Connect the Power and I/O Breakout Cable The Power and I/O Breakout cable must be used to supply power to the In-Sight 7000 series vision system. The Power and I/O Breakout cable also provides access to the vision system's trigger, general-purpose inputs, high-speed outputs ®... -
Page 25: In-Sight Vision System Connections
Help menu or by pressing the F1 key. Configure the Vision System Using In-Sight Explorer, you can configure the vision system to use the In-Sight CIO-MICRO and CIO-MICRO-CC I/O ® module. For more information, refer to the In-Sight Explorer Help file, which is available from the Help menu or by pressing the F1 key. -
Page 26: Specifications
Specifications Specifications The following sections list general specifications for the In-Sight CIO-MICRO and CIO-MICRO-CC I/O modules. Specifications Description CIO-MICRO: In-Sight version 4.2.0. Minimum CIO-MICRO-CC: In-Sight version 4.3.0. Firmware Requirement Compatibility In-Sight Micro series, In-Sight 5000 series and In-Sight 7000 series vision systems. - Page 27 Specifications Specifications Description Operating: 0°C to 45°C (32°F to 113°F) Temperature Storage: -10°C to 65°C (14°F to 149°F) Humidity Operating and Storage: 0 to 90%, non-condensing Altitude 2000m (6565ft) Pollution Degree Shock 30 G per IEC 68-2-27 Vibration 2 G per IEC 68-2-6 Regulatory CE, FCC, TÜV SÜD NRTL, RoHS Compliance...
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Page 28: I/O Specifications
Specifications I/O Specifications Connection examples for the I/O module's general-purpose inputs and outputs, trigger input and high-speed outputs are provided in the following sections. Note: The vision system must be Online for the discrete inputs and outputs to function. General-Purpose Inputs The I/O module extends the capabilities of the vision system by providing eight independent, general-purpose inputs (INPUT 0 - INPUT 7) that can be used to trigger vision system events. -
Page 29: General-Purpose Outputs
Specifications General-Purpose Outputs The I/O module extends the capabilities of the vision system by providing eight independent, general-purpose outputs (OUT 0 - OUT 7) that can be used to trigger remote events. General-purpose outputs are optically isolated and are typically connected (directly or indirectly) to a load (such as a relay, indicator light or motor). Refer to Wiring Inputs and Outputs on page 40 for common wiring configurations. -
Page 30: Trigger Input
Specifications Trigger Input The I/O module provides inputs for triggering the In-Sight Micro or In-Sight 5000 series vision system (TRIGGER + or TRIGGER -). When the I/O module is connected to the vision system, trigger input signals travel directly through the I/O module and are optically isolated in the vision system. -
Page 31: High-Speed Outputs
Specifications High-Speed Outputs The I/O module provides two high-speed discrete outputs (HS OUT 0 and HS OUT 1) that can be used to trigger remote events to the In-Sight Micro and In-Sight 5000 series vision systems. High-speed output signals travel through the I/O module without processing. - Page 32 Specifications In-Sight 5000 Series Vision Systems In-Sight 5000 series vision systems feature two built-in, high-speed outputs. Both of the high-speed outputs are NPN (current sinking) lines. Specification Description Voltage 28VDC maximum through external load. All In-Sight 5000 series Current 200mA maximum sink current. (except In-Sight 5600 series) OFF state leakage current 200µA maximum.
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Page 33: Port And Terminal Block Specifications
Specifications Port and Terminal Block Specifications The following sections provide specifications for the CIO-MICRO and CIO-MICRO-CC I/O module ports and terminal blocks. LAN Port The LAN port is a standard RJ-45 Ethernet port that can be used to connect the I/O module to an Ethernet network. Pin# Signal Name Wire Color... -
Page 34: Rs-232 Port
Specifications RS-232 Port The RS-232 port is a DB9 port that provides serial communication to the vision system. Pin# Signal Name No Connect No Connect No Connect No Connect... -
Page 35: I/O Port
Specifications I/O Port The I/O port is a DB15 port that allows the In-Sight Micro and In-Sight 5000 series vision system to handle triggers and high-speed outputs. The I/O port also provides power to the In-Sight 5000 series vision systems. CAUTION: When connecting the In-Sight 7000 series vision system to the CIO-MICRO or CIO-MICRO-CC I/O module, the I/O module's I/O port (DB15) is not supported. -
Page 36: Terminal Block Assignments
Specifications Terminal Block Assignments The signal assignments for each screw terminal on the I/O module's terminal blocks are detailed in the table below. Recommended wiring is 16 - 22 AWG, solid or stranded wire. CAUTION: The maximum torque that can be applied to the terminal block connectors is 0.1921 Nm (1.7 in-lb). Applying torque above this limit can damage the connectors. - Page 37 Specifications Pin# Signal Name OUT 2 OUT 1 OUT 0 OUT COMMON...
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Page 38: Cc-Link Terminal Block Assignments
Specifications CC-Link Terminal Block Assignments Note: The CC-Link terminals are only available on the CIO-MICRO-CC I/O module. The CC-Link terminal block connectors conform to the CC-Link specifications. Refer to the CC-Link web site for more information and specification details. Recommended wiring is 16 - 22 AWG, solid or stranded wire. CAUTION: The maximum torque that can be applied to the terminal block connectors is 0.1921 Nm (1.7 in-lb). -
Page 39: Dimensional Drawings
Specifications Dimensional Drawings Note: All dimensions are in millimeters [inches] and are for reference purposes only. All specifications are for reference purpose only and may be changed without notice. -
Page 40: Wiring Inputs And Outputs
Wiring Inputs and Outputs Wiring Inputs and Outputs The following figures show basic wiring for some of the more common CIO-MICRO and CIO-MICRO-CC I/O module configurations. Note: The CIO-MICRO and CIO-MICRO-CC I/O modules function the same in all examples, with the exception of the CC-Link examples, which are limited to the CIO-MICRO-CC I/O module. - Page 41 Wiring Inputs and Outputs CAUTION: The shield ground connections of the RS-232 port, LAN port, PoE port, I/O port and Frame Ground terminal are internally connected. The system grounding is designed to be at a zero ground potential; this zero ground potential extends through the cable and to peripheral equipment (e.g.
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Page 42: Trigger From Photoelectric Sensor Or Plc
Wiring Inputs and Outputs Trigger from Photoelectric Sensor or PLC In-Sight Micro and 5000 Series: Photoelectric Sensor or PLC Sinks Current The In-Sight Micro or In-Sight 5000 series vision system's trigger input is energized by a 24VDC control signal from a photoelectric sensor or a PLC. -
Page 43: In-Sight Micro And 5000 Series: Photoelectric Sensor Or Plc Sources Current
Wiring Inputs and Outputs In-Sight Micro and 5000 Series: Photoelectric Sensor or PLC Sources Current The In-Sight Micro or In-Sight 5000 series vision system's trigger input is energized by a 24VDC control signal from a photoelectric sensor or a PLC. Note: The vision system must be Online for the discrete inputs and outputs to function. -
Page 44: Input From Plc
Wiring Inputs and Outputs Input from PLC In-Sight Micro and 5000 Series: PLC Sinks Current The In-Sight Micro or In-Sight 5000 series vision system's I/O input is energized by a 24VDC control signal from a PLC. Note: The vision system must be Online for the discrete inputs and outputs to function. -
Page 45: In-Sight Micro And 5000 Series: Plc Sources Current
Wiring Inputs and Outputs In-Sight Micro and 5000 Series: PLC Sources Current The In-Sight Micro or In-Sight 5000 series vision system's I/O input is energized by a 24VDC control signal from a PLC. Note: The vision system must be Online for the discrete inputs and outputs to function. -
Page 46: In-Sight 7000 Series: Plc Sinks Current
Wiring Inputs and Outputs In-Sight 7000 Series: PLC Sinks Current The In-Sight 7000 series vision system's I/O input is energized by a 24VDC control signal from a PLC. Note: The power supplies for the vision system and I/O module can be combined into a single power supply, provided the single power supply meets the capacity requirements of the two devices. -
Page 47: In-Sight 7000 Series: Plc Sources Current
Wiring Inputs and Outputs In-Sight 7000 Series: PLC Sources Current The In-Sight 7000 series vision system's I/O input is energized by a 24VDC control signal from a PLC. Note: The power supplies for the vision system and I/O module can be combined into a single power supply, provided the single power supply meets the capacity requirements of the two devices. -
Page 48: Output To Plc
Wiring Inputs and Outputs Output to PLC In-Sight Micro and 5000 Series: I/O Module Sinks Current The PLC input is energized by a 24VDC control signal switched by the I/O module. Note: The vision system must be Online for the discrete inputs and outputs to function. -
Page 49: In-Sight Micro And 5000 Series: I/O Module Sources Current
Wiring Inputs and Outputs In-Sight Micro and 5000 Series: I/O Module Sources Current The PLC input is energized by a 24VDC control signal switched by the I/O module. Note: The vision system must be Online for the discrete inputs and outputs to function. -
Page 50: In-Sight 7000 Series: I/O Module Sinks Current
Wiring Inputs and Outputs In-Sight 7000 Series: I/O Module Sinks Current The PLC input is energized by a 24VDC control signal switched by the I/O module. Note: The power supplies for the vision system and I/O module can be combined into a single power supply, provided the single power supply meets the capacity requirements of the two devices. -
Page 51: In-Sight 7000 Series: I/O Module Sources Current
Wiring Inputs and Outputs In-Sight 7000 Series: I/O Module Sources Current The PLC input is energized by a 24VDC control signal switched by the I/O module. Note: The power supplies for the vision system and I/O module can be combined into a single power supply, provided the single power supply meets the capacity requirements of the two devices. -
Page 52: Output To Pilot Light Or Relay
Wiring Inputs and Outputs Output to Pilot Light or Relay In-Sight Micro and 5000 Series: I/O Module Sinks Current The pilot light or relay is energized by a 24VDC control signal switched by the I/O module. Note: The vision system must be Online for the discrete inputs and outputs to function. -
Page 53: In-Sight Micro And 5000 Series: I/O Module Sources Current
Wiring Inputs and Outputs In-Sight Micro and 5000 Series: I/O Module Sources Current The pilot light or relay is energized by a 24VDC control signal switched by the I/O module. Note: The vision system must be Online for the discrete inputs and outputs to function. -
Page 54: In-Sight 7000 Series: I/O Module Sinks Current
Wiring Inputs and Outputs In-Sight 7000 Series: I/O Module Sinks Current The pilot light or relay is energized by a 24VDC control signal switched by the I/O module. Note: The power supplies for the vision system and I/O module can be combined into a single power supply, provided the single power supply meets the capacity requirements of the two devices. -
Page 55: In-Sight 7000 Series: I/O Module Sources Current
Wiring Inputs and Outputs In-Sight 7000 Series: I/O Module Sources Current The pilot light or relay is energized by a 24VDC control signal switched by the I/O module. Note: The power supplies for the vision system and I/O module can be combined into a single power supply, provided the single power supply meets the capacity requirements of the two devices. -
Page 56: High-Speed Output To Strobe Controller
Wiring Inputs and Outputs High-Speed Output to Strobe Controller In-Sight Micro Series: I/O Module Sinks Current Note: The In-Sight Micro vision system supports high-speed strobe output only on HS OUT 1. A resistor may be required to reduce voltage, to meet strobe controller electrical requirements. The vision system must be Online for the discrete inputs and outputs to function. -
Page 57: In-Sight Micro Series: I/O Module Sinks Current (Optically Isolated High-Speed Output)
Wiring Inputs and Outputs In-Sight Micro Series: I/O Module Sinks Current (Optically Isolated High-Speed Output) The In-Sight Micro vision system's high-speed outputs are capable of optical isolation by powering the strobe controller from a separate, isolated power supply. Note: The In-Sight Micro vision system supports high-speed strobe output only on HS OUT 1. A resistor may be required to reduce voltage, to meet strobe controller electrical requirements. -
Page 58: In-Sight Micro Series: I/O Module Sources Current
Wiring Inputs and Outputs In-Sight Micro Series: I/O Module Sources Current Note: The In-Sight Micro vision system supports high-speed strobe output only on HS OUT 1. A resistor may be required to reduce voltage, to meet strobe controller electrical requirements. The vision system must be Online for the discrete inputs and outputs to function. -
Page 59: In-Sight Micro Series: I/O Module Sources Current (Optically Isolated High-Speed Output)
Wiring Inputs and Outputs In-Sight Micro Series: I/O Module Sources Current (Optically Isolated High-Speed Output) The In-Sight Micro vision system's high-speed outputs are capable of optical isolation by powering the strobe controller from a separate, isolated power supply. Note: The In-Sight Micro vision system supports high-speed strobe output only on HS OUT 1. A resistor may be required to reduce voltage, to meet strobe controller electrical requirements. -
Page 60: In-Sight 5000 Series: I/O Module Sinks Current
Wiring Inputs and Outputs In-Sight 5000 Series: I/O Module Sinks Current Note: The In-Sight 5000 series vision system supports high-speed strobe output only on HS OUT 1. With an In-Sight 5000 series vision system, only NPN is supported. HS COMMON is not used for high-speed outputs with In-Sight 5000 series vision systems. -
Page 61: Input From 3-Wire Photoelectric Sensor
Wiring Inputs and Outputs Input from 3-Wire Photoelectric Sensor Delete this text and replace it with your own content. In-Sight Micro and 5000 Series: Current Sourcing The In-Sight Micro or In-Sight 5000 series vision system's trigger input is energized by a 24VDC control signal from a photoelectric sensor or a PLC. -
Page 62: In-Sight Micro And 5000 Series: Current Sinking
Wiring Inputs and Outputs In-Sight Micro and 5000 Series: Current Sinking The In-Sight Micro or In-Sight 5000 series vision system's trigger input is energized by a 24VDC control signal from a photoelectric sensor or a PLC. Note: The vision system must be Online for the discrete inputs and outputs to function. -
Page 63: Cio-Micro-Cc Cc-Link Connections
Wiring Inputs and Outputs CIO-MICRO-CC CC-Link Connections Delete this text and replace it with your own content. CC-Link Connection: Endpoint Configuration The CIO-MICRO-CC is connected to a CC-Link network. Note: To reduce emissions, attach a Steward 28A0640-0A2 ferrite around the CC-Link wire bundle, as close to the connector as possible. -
Page 64: Cc-Link Connection: Midspan Configuration
Wiring Inputs and Outputs CC-Link Connection: Midspan Configuration The CIO-MICRO-CC is connected to a CC-Link network. Note: To reduce emissions, attach a Steward 28A0640-0A2 ferrite around the CC-Link wire bundle, as close to the connector as possible. The vision system must be Online for CC-link communications to function.
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