Stone SAW DEVIL CS1 Operator's Manual

Stone SAW DEVIL CS1 Operator's Manual

Concrete saw

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OPERATOR MANUAL
MODELS:
CS1, CS2, CSP3
SAW DEVIL®
Concrete Saw Models
A 100% employee-owned American manufacturer
Revision: B 02/2002
P/N 56427

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Summary of Contents for Stone SAW DEVIL CS1

  • Page 1 OPERATOR MANUAL MODELS: CS1, CS2, CSP3 SAW DEVIL® Concrete Saw Models A 100% employee-owned American manufacturer Revision: B 02/2002 P/N 56427...
  • Page 3: Table Of Contents

    Table of Contents Concrete Saws TABLE OF CONTENTS ....................3-4 USER INFORMATION ..................... 5-6 Foreword ..........................5 Service Information ........................ 6 HEALTH & SAFETY ......................7-9 Safety Training ........................7 Safety Precautions ......................8-9 TECHNICAL DATA ...................... 10-15 Specifications ........................10 Machine Sound and Vibration Measurements ..............
  • Page 4: Table Of Contents

    Table of Contents Concrete Saws MAINTENANCE ......................21-26 Important ..........................21 Electrical Power Supply Connection ................... 22 CS2 Electrical System ......................23 CSP3 Electrical System ......................24 Troubleshooting ......................25-26 LUBRICATION ......................27-28 Lubrication and Service ....................... 27 Service Record Chart ......................28 CALIFORNIA PROPOSITION 65 ...................
  • Page 5: User Information

    Battery S/N: ________________________________ the prevention of accidents. Location of above information: Stone Construction Equipment, Inc. is not liable for the function of the machine when 1. Information on S/N tag. used in an improper manner or for other than the intended purpose.
  • Page 6: Service Information

    No claim will be allowed for products lost or damaged in transit. Such claims should be filed with the carrier within fifteen days. Effective April 1, 1998. Stone Construction Equipment, Inc. Phone: 1-800-888-9926 • 1-716-229-5141 Bred Tough, Born To Work. The Fax: 1-716-229-2363 32 East Main Street, P.
  • Page 7: Health & Safety

    Health and Safety Safety Training SAFETY These machines are designed to carry out the func- tion of flat sawing material of the non-cohesive, bitu- minous and granular varieties. If used correctly they will provide an effective and safe means of flat sawing and meet the appropriate performance standards.
  • Page 8: Safety Precautions

    Health and Safety Safety Precautions Before using this equipment, study this entire When warning decals are destroyed or missing, manual to become familiar with its operation. Do contact the Manufacturer immediately at 1-800- not allow untrained or unauthorized personnel, 888-9926 for replacement. For the safety of your- especially children, to operate this equipment.
  • Page 9: Health & Safety

    Health and Safety Safety Precautions Avoid contact with hot exhaust systems and engines. Allow engine to cool before performing any repairs. Never operate unit in a poorly ventilated or enclosed area. Avoid prolonged breathing of exhaust gases. Eye protection required when operating this equipment. Head protection required when operating this equipment.
  • Page 10: Technical Data

    Specifications Concrete/ Technical Data Pavement Saws CSP3 175 lbs (80) 310 lbs (141) 475 lbs (216) 36.5" x 26.6" x 34.5" (92,7 x 67,6 x 87,6) 47.3" x 26.6" x 36.75" (120,1 x 67,6 x 93,3) 54" x 26.75" x 37" (137,2 x 68 x 94) 12", 14"...
  • Page 11: Machine Sound And Vibration Measurements

    Machine Sound and Vibration Technical Data Measurements Sound Pressure Values as measured are per the following: Model/Configuration CSP3 8 HP Honda 11 HP Honda 18 HP Honda w/14 in blade w/14 in blade w/20 in blade 88dBA 93dBA 91dBA at operator’s ear RMS acceleration on the handle were measured per the following: 13.16 23.4...
  • Page 12: Service Check List

    Technical Data Service Check List ALL SAWS CSP3 All saws set RPM at 3200 +/- 50 (no load). Run transmission with shifter making sure neutral correlates with neutral at shifter. Check blade clamp hub face run-out with (Adjust at clevis and/or at cable bracket indicator and magnetic chuck.
  • Page 13: Hardware Identification

    Technical Data Hardware Identification VR005A ZN = ZINC PLATED BLK = BLACK OXIDE FINISH - 13 -...
  • Page 14: Torque Chart - Imperial

    Technical Data Torque Chart - Imperial SAE GRADE 5 SAE GRADE 8 Coarse Thread, Zinc-Plated Coarse Thread, Zinc-Plated SIZE TORQUE SIZE TORQUE ft. lbs. ft. lbs. 1/4 - 20 (.250) 1/4 - 20 (.250) 5/16 - 18 (.3125) 5/16 - 18 (.3125) 3/8 - 16 (.375) 3/8 - 16 (.375) 7/16 - 14 (.4375)
  • Page 15: Torque Chart - Metric

    Technical Data Torque Chart - Metric Monthly, inspect all hardware on this equipment and engine/motor. Loose hardware can contribute to early component failure and poor performance. Use the torque chart below as a general guideline and keep all hardware tight. Note: Some hardware is used to retain parts that have to move freely for correct operation of this unit.
  • Page 16: Operations

    7-1/ 2 inches. CSP3--Ideal for parking lots, streets, driveways, floors, building and restoration projects. You will find a Stone Saw Devil™ to fit a wide variety of job applications. - 16 -...
  • Page 17: Operating Principle

    They are ideal for small jobs where high productivity is not INSTALLING BLADE required. Stone Saw Devils are available in 7-16 hp models. 1. Be certain that the spark plug is disconnected or saw is unplugged.
  • Page 18: Before Starting

    Before Starting/Cold Start/Hot Operation Start/To Start Sawing BEFORE STARTING throttle approximately half way. Do not apply the choke. Pull the starter rope sharply until the 1. Use correct blade for cutting conditions. engine starts. When the engine starts, adjust the throttle.
  • Page 19: Cutting

    Operation Cutting/Belts & Pulleys 1. The best tension for a v-belt drive is the 6. Cut as fast as blade will allow. If blade lowest tension at which the belts will not slip climbs out of cut, reduce forward speed or under full load.
  • Page 20: Dry Cutting

    Operation Dry Cutting 6. To check alignment, use a steel straight edge. DRY CUTTING See Figure 1. • Never operate any saw without safety guards in place. • Do not exceed maximum operating speed established for blade diameter. • Do not force blade into material: allow blade to cut at its own speed.
  • Page 21: Maintenance

    Maintenance Concrete Saws I M P O RTA N T ERSON TTEMPTING OLLOW AINTENANCE ASKS UTHORIZED AND U NDERSTOOD ALL S ECTIONS ITHIN ANUAL - 21 -...
  • Page 22: Electrical Power Supply Connection

    Electrical Power Suppy Maintenance Connection Connecting wires or extension cords should be as short as possible and one piece. In no case should the connecting wires or extension cords be longer than shown in the following chart. e r i l l a l l i cs001a.hpg...
  • Page 23: Cs2 Electrical System

    Maintenance CS2 Electrical System - 23 -...
  • Page 24: Csp3 Electrical System

    Maintenance CSP3 Electrical System - 24 -...
  • Page 25: Troubleshooting

    Maintenance Troubleshooting CAUSE PROBLEM REMEDY UNEVEN SEGMENT WEAR • (In wet cutting) Insufficient water (usually • Flush water system. • Check flow to both sides of on one side of blade). blade. • Equipment defects also can cause the • Replace bad bearings, worn segments to wear unevenly.
  • Page 26: Maintenance

    Maintenance Troubleshooting CAUSE REMEDY PROBLEM BLADE WOBBLES • Blade is on a damaged or worn saw. • Check for bad bearings, bent • Worn collar. shaft, or worn mounting arbor. • Blade runs at an incorrect speed. • Check collars/flanges to make sure they are clean, flat and of •...
  • Page 27: Lubrication

    Lubrication Lubrication and Service Lubricants: • Check oil levels, wiring, hoses (air, fuel, water) and lubricate machine daily. Engine Oil SAE 10W/30 see engine manual • Repair or replace all worn or damaged components immediately. General Grease #1 Lithium • Check drive belt tension, do not over- Model 6 Transmissions CSP3 Any SAE20W20 tension.
  • Page 28: Service Record Chart

    Lubrication Service Record Chart t l i t l i t l i Notes: - 28 -...
  • Page 31: California Proposition 65

    CALIFORNIA PROPOSITION 65 WARNING: Operation of this equipment and/or engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm.
  • Page 32 The Way It Ought To Be. Stone Construction Equipment, Inc. P.O. Box 150, Honeoye, New York 14471 Phone: (800) 888-9926 Fax: 716-229-2363 e-mail: sceny@mcimail.com www: stone-equip.com A 100% employee-owned American manufacturer © 1998 Stone Construction Equipment, Inc. Printed in U.S.A.

This manual is also suitable for:

Saw devil cs2Saw devil csp3

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