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Related Manuals for Unipower Sageon PSMC I
Summary of Contents for Unipower Sageon PSMC I
- Page 1 SAGEON PSMC I MONITOR/CONTROLLER OWER LANTS RODUCT ANUAL 103-2999-XX +24/-48 Vdc Model UNIPOWER, LLC 65 Industrial Park Rd Dunlap, TN 37327 Phone: +1-954-346-2442 Toll Free: 1-800-440-3504 PM990-2999-00, Rev 5 Web site – www.unipowerco.com...
- Page 2 If it is determined that the equipment should be returned to UNIPOWER, LLC, ask the delivering carrier to send the packages back to UNIPOWER, LLC at the delivering carrier's expense.
- Page 3 Until the equipment is securely mounted, be careful to prevent the equipment from being accidentally tipped over. NAMEPLATE Each piece of UNIPOWER, LLC equipment is identified by a part number on the nameplate. Please refer to this number in all correspondence with UNIPOWER, LLC. INITIAL SETTINGS All equipment is shipped from our production area fully checked and adjusted.
- Page 4 UNIPOWER, LLC. believes that all information contained in this manual is accurate and reliable. However, this information does not constitute any guarantee or warranty by UNIPOWER, LLC, nor does it make UNIPOWER, LLC responsible for any damage that might occur during the installation, use, or maintenance of the equipment described in this manual.
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Page 5: Table Of Contents
1.3.6 Monitoring Specifications ......................3 1.3.7 Control Specifications ......................... 4 1.3.8 Alarm Specifications ........................4 1.3.9 Output Relay Specifications ....................... 6 CHAPTER TWO: SAGEON PSMC I INSTALLATION ............1 2.1 INTRODUCTION ..........................1 2.2 SELECTING A LOCATION ......................1 2.3 CABLING REQUIREMENTS ......................1 2.4 INSTALLATION PROCEDURE OUTLINE ................... - Page 6 CHAPTER FIVE: MAINTENANCE ..................1 CHAPTER SIX: SPARING / ACCESSORIES, OPTIONAL PARTS ........1 CHAPTER SEVEN: APPENDIX LISTINGS................1 7.1 FLOW CHARTS FOR SAGEON PSMC I MENU STRUCTURES ..........1 Appendix A: Main Menus ........................3 Appendix B: Configuration Menu ......................4 Appendix C: Enable Channels Menu .....................
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Page 7: Table Of Abbreviations
SAGEON PSMC I PRODUCT MANUAL TABLE OF ABBREVIATIONS ABBREVIATION, ACRONYM OR SYMBOL MEANING ANSI American National Standards Institute American wire gauge controlled environment vault circular mils CEMF Counter Electro-motive Force dual in-line package electromagnetic interference electrostatic discharge +48-volt fuse and breaker alarm... -
Page 8: Table Of References
SAGEON PSMC I PRODUCT MANUAL TABLE OF REFERENCES DOCUMENT TITLE NUMBER ANSI C 39.1 Requirements for Electrical Analog Indicating Instruments ANSI T1.311-1991 DC Power Systems – Telecommunications Environment Protection ANSI/IEEE C 62.41- IEEE Guide for Surge Voltages in Low-Voltage AC Power Circuits,... -
Page 9: Chapter One: Introduction
(and direct replacement of the PSMC 1525). The SAGEON PSMC I has all of the standard metering and alarm functions, as well as a number of added features, which are outlined below: The SAGEON PSMC I can be used to monitor: •... -
Page 10: Specifications
SAGEON PSMC I PRODUCT MANUAL • Auto Equalize Mode with programmable on, off and duration thresholds • Audible alarm with a user selectable trigger point and cut-out durations • One “Auxiliary” output relay (user definable) (over-current) • User access may be password protected •... -
Page 11: General Plant Performance Specifications
.750 (75.0°F) 2.300 (230.0°F) 1.3.4 General Plant Performance Specifications The SAGEON PSMC I was designed to operate in accordance with the monitor and control specifications portion of TR-EOP-000154, for +24 and -48 Vdc Power Plants. 1.3.5 Safety Specifications Underwriters Laboratory Standards of Safety for Information Technology Equipment (UL 1950) and the Bellcore Network Equipment-Building System Generic Equipment Requirements (TR-EOP-000063) were adhered to in all component and wire selection. -
Page 12: Control Specifications
Triggered by user defined voltage threshold (see Set Thresholds Section 3.4) Watchdog/Aux (WD) Red LED WD alarm indicator Triggered by SAGEON PSMC I internal default/detect circuitry (front panel reset or microprocessor failure). The WD will flash if the Aux alarm (user configured) is triggered. - Page 13 SAGEON PSMC I PRODUCT MANUAL The front panel alarm indicators are listed below with their LED indication color, trigger source, and where applicable, the alarm input requirement: FRONT PANEL ALARM INDICATIONS rectifier fail (RFA) inputs (GRD input active/true) Temperature alarm (TA)
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Page 14: Output Relay Specifications
SAGEON PSMC I PRODUCT MANUAL 1.3.9 Output Relay Specifications The SAGEON PSMC I provides both Form-C alarm output relays and Form-A control relays for remote monitoring, audible and visual alarm panels, and rectifier control requirements. REMOTE ALARM INDICATIONS Form-C contacts... -
Page 15: Chapter Two: Sageon Psmc I Installation
Note: This procedure assumes a custom SAGEON PSMC I installation in an existing power plant. 2.2.1 The SAGEON PSMC I should be mounted at eye level for easy access and display viewing. The unit requires only one rack space for mounting. No precautions are necessary for internal cooling. -
Page 16: Installation Procedure Outline
GENERAL PROCEDURE OUTLINE 2.4.1 Verify the part number on the SAGEON PSMC I conforms to the voltage of the power plant before installation. The SAGEON PSMC I functions with +/-24 Vdc or +/-48 Vdc input power without adjustment. Maximum voltage input is 60 Vdc; minimum is 20 Vdc. -
Page 17: Installation Guidelines
2.5.1 Sketch out the wire routing from the SAGEON PSMC I on paper to determine the best routing that allows the maximum number of wires to be bundled together from the SAGEON PSMC I to the furthermost possible connection point. -
Page 18: Wiring The Sageon Psmc I
2.5.2 Always use multi-conductor twisted pair or jacketed cables whenever possible. Start cabling from the SAGEON PSMC I, filling in the wire color codes on the Datasheet as connections to the SAGEON PSMC I are made. If same color coded wires must be used repeatedly, use sticky wire labels to uniquely label each wire. -
Page 19: Analog Inputs
2.6.3.1 Connect the fused Plant Voltage sense leads to the VB+ and VB- terminals on the SAGEON PSMC I, verifying the proper polarity. (See Fig. 2 of PN drawing) 2.6.3.2 Connect the fused Plant Shunt sense leads to the PSH+ and PSH- terminals on the SAGEON PSMC I, verifying the proper polarity. -
Page 20: Control Relays
SAGEON PSMC I PRODUCT MANUAL Note: UNIPOWER, LLC CEMF Cells do not typically provide an alarm output. They do provide a fuse alarm that can be connected to the spare fuse (SP) alarm input to provide some measure of direct monitoring if desired. -
Page 21: Output Relays
The SAGEON PSMC I also supports an internal audible alarm that can be user programmed to trigger from various alarm outputs. Refer to Setting Up The Audible Alarm section of this manual for programming instructions. -
Page 22: Product Support
PMSC to relinquish control of the power plant. This relay would only be used in a large power plant where the SAGEON PSMC I was designated as a back up monitor/controller. This relay would confirm the status of the SAGEON PSMC I. -
Page 23: Chapter Three: Sageon Psmc I Operation
References to key presses and/or menus will be highlighted in bold print. On the +24/-48v unit, the user selects the operation voltage in software after which the SAGEON PSMC I automatically defaults to the proper alarm thresholds. No jumpers or switch settings are required to accommodate voltage changes. -
Page 24: Sageon Psmc I Menu Structure
Note: Analog/digital input channels are not continuously polled in “analog test mode”. 3.1.3 Accessing the Menus The SAGEON PSMC I always defaults to the idle display screen if no key presses occur within 5 minutes from any menu. This prevents the user from inadvertently leaving the unit in a sub-menu where operation could be impaired, such as a test mode. -
Page 25: Menu Functionality
SAGEON PSMC I PRODUCT MANUAL current and ambient temperature or to display the sum of all enabled shunts, if desired. When the Load Voltage channel is enabled the idle screen also displays the Load Voltage. The user interface is limited to four push button keys: Escape: This key is used to return to the last menu. - Page 26 Select Mode Menu. Configure: The Configure menu provides all of the sub-menus necessary to custom configure the SAGEON PSMC I for a particular application. Pressing “Select” when the Configure menu appears allows access to the configuration menus.
- Page 27 If a hardware connection is not made to the rear panel of the SAGEON PSMC I it is suggested that the channel be disabled in this menu. As before the user enters with the “Select” key using the “Next” and “Previous” keys to move from channel to channel.
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Page 28: Programming The Sageon Psmc I
SAGEON PSMC I for the user’s specific requirements. Each sub-menu will be covered in detail which will enable the user to completely configure the SAGEON PSMC I for their specific application. The user should read through this material then experiment with their unit to become familiar and comfortable with programming the SAGEON PSMC I. -
Page 29: Factory Default Settings
The Configure menu descriptions detail the full implementation for each menu. Since the SAGEON PSMC I has been factory programmed many of the channels and alarm thresholds will not appear when the user first enters some menus. Use the following table of Factory settings to determine the initial status for these menus. -
Page 30: Set Thresholds
(See section 3.8.9 A UXILIARY ELAY setting up the Aux. relay). The table below lists the SAGEON PSMC I’s default thresholds for 24V, 48V operation. Enter the “Set Thresholds” menu from the Configure menu by pressing “Select”, then press “Next”... - Page 31 SAGEON PSMC I PRODUCT MANUAL Alarm Triggering Thresholds 48V PLANT ALARM THRES. FROM DEFAULT HVSD: 50.0 V 60.0 V 57.0 V High Voltage: 50.0 V 60.0 V 56.5 V Low Voltage: 44.0 V 54.0 V 51.5 V Very Low Voltage: 40.0 V...
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Page 32: Enabling Channels
The “Enable Channels” menu lets the user select only the channels needed for their application. Removing unused channels allows the SAGEON PSMC I to scan at a higher rate and the user to access information faster without scanning through unused channels and thresholds. When Enable Channels is “Selected”, the “Next”... -
Page 33: Analog Calibration
The menu structure provides a prompt: INPUTS SHORTED? CONFIRM? NO that the user must toggle to YES with the “Next” or “Prev” key before the SAGEON PSMC I will allow the user to press “Select” and zero the channel as a safety measure. - Page 34 4. Verify proper shorting of the input leads then press “Next” or “Previous” to toggle the input to “YES” 5. Press “Select” again and the SAGEON PSMC I will zero the channel and return to the initial display showing the offset as zero: PLANT VOLTAGE READING: 0.00...
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Page 35: Calibrate Gain
The Calibrate Gain menu allows the user to quickly calibrate any analog channel to provide an accurate reading scaled for volts, amps, or degrees. Since the overall performance of the SAGEON PSMC I is tied directly to the accuracy of its measurements careful attention to detail is mandatory when calibrating the SAGEON PSMC I. -
Page 36: Shunt Calibration Calculations
Calibration the easiest method is to measure the sensor output on the temperature inputs at the rear of the SAGEON PSMC I. Reading between the SIG and RTN with a DVM on the milli- volt range provides a voltage that can be read directly as Degrees Fahrenheit. For example, a reading of 782 mV can be read as 78.2°F for entry as the calibration value. -
Page 37: System Options Menu
SAGEON PSMC I PRODUCT MANUAL Enter the “Set Shunt Scales” menu from the main Configure menu by pressing “Select”, then press “Next” or “Previous” until the “Set Shunt Scales” menu appears. Pressing “Select” again enters the menu with the display showing:... -
Page 38: Negative Volts Sub-Menu
Use the “Next” key to access the next menu. 3.8.4 Temperature Inputs Sub-Menu The SAGEON PSMC I can display temperature in °F or °C as desired by the user. The Factory recommendation is to use °F because the temperature sensor output is scaled for Fahrenheit. -
Page 39: System Voltage Sub-Menu
(See Aux. Relay 3.7.10) 3.8.7 System Voltage Sub-Menu This menu selects the operating voltage for the SAGEON PSMC I. The user selects 24v or 48v with any 103-2999-XX model (The default is for a 48V plant). The “Select” key toggles between the choices and resets alarm thresholds to the default thresholds for the new voltage setting. -
Page 40: Auxiliary Relay Sub-Menu
SAGEON PSMC I PRODUCT MANUAL and then raise above to trigger an Auto Eq. cycle. Its default is the Low Voltage Alarm Threshold. You can also set the Auto Eq. OFF threshold; which is the voltage level that the plant must raise above to terminate an Auto Eq. cycle. Its default is the High Voltage Alarm Threshold. -
Page 41: Chapter Four: Sageon Psmc I Test & Verification
The analog test mode can be used to troubleshoot the power plant or SAGEON PSMC I connections during installation. The Test mode can also be used to monitor plant voltage during a battery discharge test, quickly read and compare feeder shunt information, or monitor battery and ambient temperature changes. -
Page 42: Test Output Relays
SAGEON PSMC I PRODUCT MANUAL to access other test modes. Press “Escape” to return to the main menus or the idle display screen. 4.4 TEST OUTPUT RELAYS Press “Select” when the Output Relays menu appears to enter the output relay test mode. The first output relay will appear with its current status “Open”... -
Page 43: Lcd Test Mode
Note: The LCD’s test will automatically end after approx. 10 seconds. Press “Select” again, if desired, to start the test again. Note: Any LCD segment or pixel that is not illuminated indicates a SAGEON PSMC I internal circuitry failure requiring a service call to repair. -
Page 44: Chapter Five: Maintenance
SAGEON PSMC I PRODUCT MANUAL CHAPTER FIVE: MAINTENANCE The SAGEON PSMC I should not require any regular maintenance. Once a year, the analog channel calibration should be verified against actual measurements. On a 2 to 5 year basis, a complete system test should take place that checks all alarm and output functions to make sure alarm detection, control functions, and output relays work properly. -
Page 45: Chapter Six: Sparing / Accessories, Optional Parts
SAGEON PSMC I PRODUCT MANUAL CHAPTER SIX: SPARING / ACCESSORIES, OPTIONAL PARTS SAGEON PSMC I parts can be shipped overnight from the factory for critical replacements if necessary. The following list of internal parts can be used to order spares or replacements:... -
Page 46: Chapter Seven: Appendix Listings
SAGEON PSMC I PRODUCT MANUAL CHAPTER SEVEN: APPENDIX LISTINGS 7.1 FLOW CHARTS FOR SAGEON PSMC I MENU STRUCTURES ♦ Appendix A: Main Menus ♦ Appendix B: Configuration Menu ♦ Appendix C: Enable Channels Menu ♦ ♦ Appendix D: Enable Thresholds Menu ♦... - Page 47 SAGEON PSMC I PRODUCT MANUAL ♦ ♦ Appendix H: Set Shunt Scales Menu ♦ ♦ Appendix I: System Options Menu ♦ ♦ ♦ Appendix J: Auxiliary Relay Menu ♦ ♦ Appendix K: Test Menu PM990-2999-00, Rev 5...
- Page 48 SAGEON PSMC I PRODUCT MANUAL A: M PPENDIX ENUS The top level menus of the PSMC: This menu will only appear if enabled. Idle Menus Select Mode Description Idle screen w/o load voltage Idle screen with load STATUS Shows the latest reading for all enabled analog input channels.
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Page 49: Appendix B: Configuration Menu
SAGEON PSMC I PRODUCT MANUAL B: C PPENDIX ONFIGURATION Top level of the CONFIGURE set of menus. Menu Submenu Description MANUAL EQ Selecting this menu allows setting the number of hours for a manual CONFIGURE TIME* equalize. SYSTEM Submenus allow enabling system password, backlight on/off, aux relay OPTIONS mapping, choosing equalization/sleep modes. -
Page 50: Appendix C: Enable Channels Menu
SAGEON PSMC I PRODUCT MANUAL C: E PPENDIX NABLE HANNELS Configure Submenu Description Menu ENABLE SHUNT 1 Enables or disables SHUNT 1 input. CHANNELS SHUNT 2 Enables or disables SHUNT 2 input. SHUNT 3 Enables or disables SHUNT 3 input. -
Page 51: Appendix D: Enable Thresholds Menu
SAGEON PSMC I PRODUCT MANUAL D: E PPENDIX NABLE HRESHOLDS Configure Submenu Description Menu ENABLE HVSD VOLTAGE Enables/disables the high voltage shutdown threshold. THRESH. Enables/disables the battery string 1 temperature Difference STR 1 TEMP DIFF threshold Enables/disables the battery string 2 temperature Difference... -
Page 52: Appendix E: Set Thresholds Menu
SAGEON PSMC I PRODUCT MANUAL E: S PPENDIX HRESHOLDS Configure Submenu Description Menu HVSD VOLTAGE Changes the High Voltage shutdown alarm threshold. THRESHOLDS STR 1 TEMP DIFF Changes the battery string 1 temperature difference alarm threshold. STR 2 TEMP DIFF Changes the battery string 2 temperature difference alarm threshold. -
Page 53: Appendix F: Calibrate Zero Menu
SAGEON PSMC I PRODUCT MANUAL F: C PPENDIX ALIBRATE Configure Submenu Description Menu CALIBRATE PLANT VOLTAGE Remove offset from the "PLANT VOLTAGE" analog input. ZEROS PLANT CURRENT Remove offset from the "PLANT CURRENT" analog input. AMBIENT TEMP Remove offset from the "AMBIENT TEMP " analog input. -
Page 54: Appendix G: Calibrate Gain Menu
SAGEON PSMC I PRODUCT MANUAL G: C PPENDIX ALIBRATE Configure Submenu Description Menu CALIBRATE Adjust gain of the "PLANT VOLTAGE" analog input. PLANT VOLTAGE GAINS Adjust gain of the "PLANT CURRENT" analog input. PLANT CURRENT Adjust gain of the "AMBIENT TEMP " analog input. - Page 55 SAGEON PSMC I PRODUCT MANUAL H: S PPENDIX HUNT CALES Configure Submenu Description Menu SET SHUNT PLT SHUNT Allows changing the maximum current rating of the plant shunt. SCALES SCALE SHUNT 1 SCALE Allows changing the maximum current rating of the feeder shunt 1.
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Page 56: Appendix J: Auxiliary Relay Menu
SAGEON PSMC I PRODUCT MANUAL J: A PPENDIX UXILIARY ELAY System Submenu Description Options Menu AUX. RELAY AUX RELAY Displays whether or not the auxilliary relay function is enabled or FUNCT MENU disabled. IS: x Leads to a set of menus for using the auxiliary relay be triggered by ALRM CND x any of a number of different alarm conditions. -
Page 57: Appendix K: Test Menu
SAGEON PSMC I PRODUCT MANUAL SHUNT CURRENT 3 The auxiliary relay maps to the SHUNT current 3 alarm. SHUNT CURRENT 8 The auxiliary relay maps to the SHUNT current 8 alarm. SHUNT CURRENT 9 The auxiliary relay maps to the SHUNT current 9 alarm. - Page 58 SAGEON PSMC I PRODUCT MANUAL Test Menu Submenu Description Output MAJOR x Indicates if the MAJOR alarm relay is energized. Relays HVSD x Indicates if the HVSD alarm relay is energized. RS x Indicates if the RS alarm relay is energized.
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Page 59: Programming Data Work Sheet
SAGEON PSMC I PRODUCT MANUAL 7.2 PROGRAMMING DATA WORK SHEET ♦ Sageon PSMC I Datasheet 7.3 REFERENCE DRAWINGS ♦ PN 103-2999 Power System Monitor & Controller, SAGEON PSMC I PM990-2999-00, Rev 5 7-14...