BendPak RS7580V-601 Installation And Operation Manual
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BendPak RS7580V-601 Installation And Operation Manual

Rotary-screw air compressor
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Installation and Operation Manual

Manual P/N 5900090 — Manual Revision A — September 2019
Model:
• RS7580V-601
Engineered by BendPak Inc. in Southern California, USA. Made in China.
⚠
DANGER
Rotary-Screw Air Compressor
Read the
product. Failure to follow the instructions and safety precautions in
this manual can result in serious injury or death. Make sure all other
operators also read this manual. Keep the manual near the product
for future reference. By proceeding with setup and operation, you
agree that you fully understand the contents of this manual.
entire
contents of this manual
1645 Lemonwood Dr.
Santa Paula, CA, 93060 USA
Toll Free: (800) 253-2363
Telephone: (805) 933-9970
bendpak.com
before
using this

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Summary of Contents for BendPak RS7580V-601

  • Page 1: Installation And Operation Manual

    Rotary-Screw Air Compressor Installation and Operation Manual Manual P/N 5900090 — Manual Revision A — September 2019 Model: • RS7580V-601 Engineered by BendPak Inc. in Southern California, USA. Made in China. ⚠ entire before Read the contents of this manual using this product.
  • Page 2 Copyright. Copyright © 2019 by BendPak Inc. All rights reserved. You may make copies of this document if you agree that: you will give full attribution to BendPak Inc., you will not make changes to the content, you do not gain any rights to this content, and you will not use the copies for commercial purposes.

  • Page 3: Table Of Contents

    More information about the full line of BendPak products is available at bendpak.com. This manual is mandatory reading for all RS7580V-601 users, including anyone who sets up, operates, maintains, or repairs it.

  • Page 4: Shipping Information

    Check for damaged or missing parts. Do not use the product if you find any issues. Instead, take it out of service, then contact your dealer, email techsupport@bendpak.com, visit bendpak.com/support, or call (800) 253-2363. RS7580V-601 Rotary-Screw Air Compressor P/N 5900090 — Rev. A — Sept. 2019...
  • Page 5 BendPak Inc. assumes no liability for damages resulting from: • Use of the product for purposes other than those described in this manual. • Modifications to the equipment without prior, written permission from BendPak Inc. • Damage to the equipment from external influences. •...

  • Page 6: Components

    • Discharge Port. Where pressurized air leaves the Tank. If better for your location, the Discharge Port can be switched from the higher location to the lower location. RS7580V-601 Rotary-Screw Air Compressor P/N 5900090 — Rev. A — Sept. 2019...
  • Page 7 Compressor; this is normal. It moves down into the area between the two red lines during normal operation. • Oil Fill Hole. Use to add oil. • Oil Drain. Use to drain oil out of the Oil Separator Tank, when necessary. RS7580V-601 Rotary-Screw Air Compressor P/N 5900090 — Rev. A — Sept. 2019...

  • Page 8: Faqs

    A: 7.5 horsepower, 208-240 VAC, 1 phase. Recommended breaker is 80 amps and 6 AWG wire gauge. 60 Hz: 1,740 rpm 1/min, amps 32.8-30 A, SF amps 38-34.7 A 50 Hz: 1,445 rpm 1/min, amps 34.3-32.63 A, SF amps 34.3-32.63 A RS7580V-601 Rotary-Screw Air Compressor P/N 5900090 — Rev. A — Sept. 2019...

  • Page 9: Specifications

    39 in wide by 32 in deep by 73 in high 991 mm wide by 813 mm deep by 1,854 mm high Weight 630 lb / 286 kg Specifications subject to change without notice. RS7580V-601 Rotary-Screw Air Compressor P/N 5900090 — Rev. A — Sept. 2019...

  • Page 10: Important Electrical

    Electrician. However, using an improper (too small) breaker may cause nuisance breaker tripping, which interferes with normal operation of the Compressor and could cause damage to the Compressor’s electric motor and other electrical components. RS7580V-601 Rotary-Screw Air Compressor P/N 5900090 — Rev. A — Sept. 2019...
  • Page 11 This product must be connected to a grounded, metallic, permanent wiring system or an equipment-grounding terminal or lead. All grounding must be performed by a qualified, licensed Electrician and must comply with all applicable electric codes. RS7580V-601 Rotary-Screw Air Compressor P/N 5900090 — Rev. A — Sept. 2019...

  • Page 12: Installation Checklist

    8. Connect to a Power Source. ☐ 9. Check the Oil Level. ☐ 10. Connect the Discharge Port. ☐ 11. Perform an Operational Test. ☐ 12. Review the Final Checklist. RS7580V-601 Rotary-Screw Air Compressor P/N 5900090 — Rev. A — Sept. 2019...

  • Page 13: Installation

    • Socket and ratchet set • Medium slot and Philips screwdriver • Forklift • Rotary hammer drill or similar • Masonry bits The Electrician may require additional tools. RS7580V-601 Rotary-Screw Air Compressor P/N 5900090 — Rev. A — Sept. 2019...
  • Page 14 . Refer to the current version of the Compressed Gas Association (CGA, an ANSI-approved standards developing organization) for information about what is required for human breathable air. RS7580V-601 Rotary-Screw Air Compressor P/N 5900090 — Rev. A — Sept. 2019...
  • Page 15 Eye Bolts are securely in place before lifting the Compressor using them. ⚠ WARNING must both Eye Bolts; do not lift the Compressor from above using only one of the Eye Bolts. RS7580V-601 Rotary-Screw Air Compressor P/N 5900090 — Rev. A — Sept. 2019...
  • Page 16 One Stabilizing Bar is between the Electrical Box and the Motor; the other is below the Oil Separation Tank. The Stabilizing Bars are in different locations on some older models of the RS7580V-601. Note: To remove a Stabilizing Bar, remove the Nuts and Bolts holding the Stabilizing Bar in place, then remove the Bar.
  • Page 17 Required • Safety Exclusion Zone. BendPak strongly recommends keeping 6.6 feet / 2 meters clear around the Compressor for safety purposes. Only trained personnel should be allowed in the Safety Exclusion Zone; nothing else—no half-finished projects, no wires or cables, no storage, Strongly recommended no chemicals, no things you’re going to get to next week.
  • Page 18 To anchor the Compressor feet: 1. Make sure the Compressor is in the desired location. Once anchor bolts are torqued into position, they are not easily removed. BendPak strongly before recommends making sure the Compressor is in the desired location anchoring it into place.
  • Page 19 Compressor to a power source. The Compressor’s motor is 7.5 horsepower, 208-240 VAC, 50 or 60 Hz, 1 phase. BendPak recommends using a 60 Amp breaker and 6 AWG (if the 60 Amp breaker trips frequently, switch to a Check the ID plate for additional information higher breaker until the tripping stops) .
  • Page 20 The Black and White (live) wires attach to the two Live connectors. Note: The unused area to the right of the Live connectors is for 3-phase configurations, which is not available for the RS7580V-601. Not necessarily to scale. Not all components shown. 6. Close the Electrical Box.
  • Page 21 200 psi or greater. If the facility does not already have an Air Pressure infrastructure, you need to create one. Creating an Air Pressure infrastructure is out of the scope of this document; BendPak recommends consulting with a professional.
  • Page 22 Make sure the Motor is getting power. • Check for any oil leaks. • Check to see that all Anti-Vibration Pads and anchor bolts are correctly installed. • Leave the Manual with the owner/operator. RS7580V-601 Rotary-Screw Air Compressor P/N 5900090 — Rev. A — Sept. 2019...

  • Page 23: Operation

    Operation This section describes how to operate your RS7580V-601 Air Compressor. ⚠ DANGER When you even hear the words “air compressor,” you need to remember that being in close proximity to one is a serious endeavor with potentially life-threatening risks.
  • Page 24 Neglecting these items can Maintenance damage the Compressor and void the warranty. Controls and the Display Screen You interact with the Compressor using the Display Screen and the Controls around it. RS7580V-601 Rotary-Screw Air Compressor P/N 5900090 — Rev. A — Sept. 2019...
  • Page 25 • The bottom line shows the communications status of the Compressor. This feature is disabled in the RS7580V-601, so this line can be safely ignored. The following shows an example of what you will commonly see on the Display Screen: AIR T: 150°F...

  • Page 26: Normal Operation

    LOAD and stay there as the Tank fills. 4. The Compressor is now operating normally. During normal operation, status will change from AUTO LOAD to AUTO UNLOAD as the Compressor switches between these two states. RS7580V-601 Rotary-Screw Air Compressor P/N 5900090 — Rev. A — Sept. 2019...
  • Page 27 Factory Parameters (FACTORY PARA). Shows the current settings and lets you modify default • settings. Requires a code for access. Only change these settings if advised to do so by BendPak Customer Service. Calibration Parameters (CALBR PARA). Shows, and lets you modify, the settings for the •...
  • Page 28 UNLOAD P: xxxx PSI. The PSI at which the Compressor will go into an unloading state. – FAN START: xxxx°F. The oil temperature at which the fan comes on. – FAN STOP: xxxx°F. The oil temperature at which the fan goes off. RS7580V-601 Rotary-Screw Air Compressor P/N 5900090 — Rev. A — Sept. 2019...
  • Page 29 LAN. SEL: EN or CN. Select the desired language, English (EN) or Chinese (CN). • NEW USER PIN **** INPUT CODE: xxxx. Enter the desired new User Pin. The default is 1000. RS7580V-601 Rotary-Screw Air Compressor P/N 5900090 — Rev. A — Sept. 2019...
  • Page 30 ALM STOP. The amount of time an alarm can be active before the Compressor shuts down. Set to 0 to disable, which is the default. • COM SET PARA. Not applicable to the RS7580V-601. Default is On. • PARA1. The User Pin. The default is 1000.
  • Page 31 Do not press Set (S) until the value of the setting has been changed to what you want it to be. The Compressor beeps; this tells you the setting has been changed. 13. Press Back (  ) three times to return to the Main Menu. RS7580V-601 Rotary-Screw Air Compressor P/N 5900090 — Rev. A — Sept. 2019...

  • Page 32: Maintenance

    The Compressor uses electrical energy and creates pneumatic energy; if your organization has Lockout/Tagout policies, make sure to implement them. If you require replacement parts, contact BendPak at (800) 253-2363, extension 191. Maintenance Shutdown must...

  • Page 33: Maintenance Schedule

    The Air Filter on a new Compressor should be changed after the first 500 hours of use and every 3000 hours after that. More often in environments with dirty air. RS7580V-601 Rotary-Screw Air Compressor P/N 5900090 — Rev. A — Sept. 2019...
  • Page 34 5. Put the cleaned Filter back or install the new Filter. 6. Replace the Cover and secure it. If you require replacement parts, contact BendPak at (800) 253-2363, extension 191. Changing the Oil Filter The Oil Filter needs to be changed after a number of hours of use: refer to the Maintenance Schedule.
  • Page 35 4. Put back the cleaned Oil Filter or install the new Oil Filter, then secure it. If you require replacement parts, contact BendPak at (800) 253-2363, extension 191. Changing the Separator Filter The Separator Filter, located inside the Oil Separator Tank, needs to be cleaned and/or changed after a certain number of hours of use: refer to the Maintenance Schedule.

  • Page 36: Troubleshooting

    Screen display is on, but Check the breakers in the Electrical Box. motor is not running. If you continue to have problems with your unit, contact your dealer, visit bendpak.com/support, email techsupport@bendpak.com, or call (800) 253-2363, extension 196. RS7580V-601 Rotary-Screw Air Compressor...

  • Page 37: Wiring Diagram

    Wiring Diagram RS7580V-601 Rotary-Screw Air Compressor P/N 5900090 — Rev. A — Sept. 2019...

  • Page 38: Labels

    Labels RS7580V-601 Rotary-Screw Air Compressor P/N 5900090 — Rev. A — Sept. 2019...
  • Page 39 RS7580V-601 Rotary-Screw Air Compressor P/N 5900090 — Rev. A — Sept. 2019...
  • Page 40 RS7580V-601 Rotary-Screw Air Compressor P/N 5900090 — Rev. A — Sept. 2019...

  • Page 41: Parts Diagram

    Parts Diagram Part # Description Quantity Drain Valve Cooling Fan RS7580V-601 Rotary-Screw Air Compressor P/N 5900090 — Rev. A — Sept. 2019...
  • Page 42 Air Filter Solenoid Valve Air Intake Valve Stainless Steel Oil Pipe Motor Pulley Motor Oil Filter Rotor Air End Pressure Sensor Slide Adjuster PLC Controller Control Box Control Panel RS7580V-601 Rotary-Screw Air Compressor P/N 5900090 — Rev. A — Sept. 2019...

  • Page 43: Maintenance Log

    Maintenance Log RS7580V-601 Rotary-Screw Air Compressor P/N 5900090 — Rev. A — Sept. 2019...
  • Page 44 1645 Lemonwood Drive Santa Paula, CA 93060 USA © 2019 by BendPak Inc. All rights reserved. bendpak.com...

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