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Wonderfire 530U PRESIDENT Installer's Manual

Free standing gas stove with balanced flue
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See also: Owner's Manual
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Please keep in a safe place for future reference
T
A
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MODEL 530U
( G . C . 3 2 - 0 3 2 - 2 1 )
PRESIDENT
UNIVERSAL
FREE STANDING GAS STOVE
Balanced Flue*
( w i t h L o g s o r C o a l s )
( w i t h L o g s o r C o a l s )
( w i t h L o g s o r C o a l s )
( w i t h L o g s o r C o a l s )
E
R
G
for
with
*Open Flue Installations (Type B
Appliances)
If this appliance is intended to be
installed to an open metal flue pipe
(Type B appliance) instead of to a
direct vent terminal (Type C
appliance), discard this manual.
Follow the installation and operating
procedure in the manual supplied with
the Open flue adapter kit No 9500388.
U
I
D
E
600B353/05

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Summary of Contents for Wonderfire 530U PRESIDENT

  • Page 1 MODEL 530U ( G . C . 3 2 - 0 3 2 - 2 1 ) PRESIDENT UNIVERSAL FREE STANDING GAS STOVE with Balanced Flue* ( w i t h L o g s o r C o a l s ) ( w i t h L o g s o r C o a l s ) ( w i t h L o g s o r C o a l s ) ( w i t h L o g s o r C o a l s )
  • Page 2 This Installer Guide gives sufficient details to enable the appliance to be installed and maintained. If further information is required, our Wonderfire service department will be pleased to help. Please phone us on 0121 386 6203. In the Republic of Ireland call 353 183 75114.

  • Page 3: Table Of Contents

    Appliance Wall or Floor Fixing ..............................14 FLUE INSTALLATION..............................15 7.1. Installations except Flat on Wall with Wonderfire Flue Terminal 9500389 – Flue Pipe Fitting........15 7.2. Flat On Wall Installations With Wonderfire Flue Terminal 9500389 – Terminal Preparation ........15 7.3.

  • Page 4: Options

    One or more of the accessories listed below must be used for each installation. See the “Location” section of this manual. Kit No 9500389 Wonderfire flue terminal kit for non-combustible wall thickness up to 66cm (26in) 9940088 Terminal Guard for Wonderfire flue terminal...

  • Page 5: Appliance Data

    A P P L I A N C E D A T A This product uses fuel effect pieces, burner compartment walls and gaskets containing Refractory Ceramic Fibres (RCF), which are man-made vitreous silicate fibres. Excessive exposure to these materials may cause temporary irritation to eyes, skin and respiratory tract.

  • Page 6: General Installation Requirements

    G E N E R A L I N S T A L L A T I O N R E Q U I R E M E N T S The installation must be in accordance with these instructions. For the user’s protection, in the United Kingdom it is the law that all gas appliances are installed by competent persons in accordance with the current edition of the Gas Safety (Installation and Use) Regulations.

  • Page 7: Location

    4.3. Flue system configurations 4.3.1. Flat on wall Requires Wonderfire flue terminal kit 9500389 or Dura-vent pipe length with adapter 817VAK and Dura-vent terminal 984. The location requirements are shown in figure 4. The horizontal vent run can not be extended beyond the dimensions shown in figure 4 by the use of any extra accessory pipes.
  • Page 8 4.3.2. Rear flue pipe connection, vertical rise (Fig. 5) For use with no.984 Dura-vent terminal cap and accessories. Adapter no.817VAK, two 90° Dura-vent elbows no.990B and Dura-vent pipe lengths will be required. (See options section of this manual). No more than two 90°elbows must be used. The location requirements are (See figure 5):- Minimum Maximum...
  • Page 9 4.3.4. Corner location, rear flue pipe connection, vertical rise, horizontal termination (Figs 5 & For use with no.984 Dura-vent terminal cap and accessories. Adapter no.817VAK, two 90° Dura-vent elbows no.990B and Dura-vent pipe lengths will be required. (See options section of this manual). No more than two 90°elbows must be used.
  • Page 10 4.3.6. Top flue pipe connection, vertical rise with horizontal side termination (Figs.8 &9) For use with no.984 Dura-vent terminal cap and accessories. Adapter no.817VAK, one 90° Dura-vent elbow no.990B and Dura-vent pipe lengths will be required. (See options section of this manual). All vertical dimension, pipe run and clearance limits are as section 4.3.5.

  • Page 11: Pack Contents

    P A C K C O N T E N T S Engine unit No. 9500384 (For all Wonderfire flue terminal kit No. appliances) 9500389 (Alternative to Dura-vent unit) Appliance engine unit fitted Vent pipe & terminal unit with window...

  • Page 12: Appliance Preparation

    A P P L I A N C E P R E P A R A T I O N 6.1. Detach the window 1. Release the top of the window by pulling forward and rotating outwards the two bars at the top corners. See figure 11. 2.

  • Page 13: Top Flue Outlet Positioning

    12 screws. See figure 15. 6.5. Rear Flue Outlet Preparation If installing flat on wall with Wonderfire terminal kit 9500389 ignore this step: 1. Fit the Dura-vent adapter (Kit No. 817VAK) over the appliance flue collars pushing on firmly.

  • Page 14: Attaching Air Restrictors - Appliances With Vertical Flue Rise Only

    6.7. Attaching Air Restrictors – Appliances with Vertical Flue Rise Only No restrictors are required for appliances which only have a horizontal flue run. There are four types of restrictor supplied with the engine unit - Types 1, 2, 4 & 5. (Type 3 is not supplied since it is not used for Model 530U).

  • Page 15: Flue Installation

    F L U E I N S T A L L A T I O N See section 4 for full range of horizontal termination applications. 7.1. Installations except Flat on Wall with Wonderfire Flue Terminal 9500389 – Flue Pipe Fitting Fit all the required Dura-vent DV GS pipes and elbows securely twist locking each section.

  • Page 16: Preparing The Wall

    7.3. Preparing the wall Place dust sheets on the floor and over any furnishings etc. 7.3.1. Core drilling 1. Drill a pilot hole through the wall. Inspect the hole to ensure that it is in the brickwork and not in mortar. If it is in mortar, it is advisable to reposition the hole approximately 25mm away (making sure that the minimum clearances are complied with).

  • Page 17: Fitting Sides & Switch

    F I T T I N G S I D E S & S W I T C H 1. a) If fitting with appliance side switch only • Snap fit the switch into the opening in the switch mounting bracket. See figure 22 •...

  • Page 18: Gas Supply Installation

    2. Fit the sides to the engine unit case with two machine screws and washers per side. See figure 28. 3. For appliance side switch Fit the switch mounting bracket to the right side casting with two thread cutting screws supplied.

  • Page 19: Ceramic Fuel Bed Installation

    1 0 . C E R A M I C F U E L B E D I N S T A L L A T I O N 10.1. Ceramic Walls Installation 1. Locate the ceramic rear wall in the channel at back of the firebox and flat against the back of the firebox.

  • Page 20: Ceramic Logs Installation

    10.2. Ceramic Logs Installation (See section 10.3 for ceramic coals) 1. Place the base log on the supports in the firebox and against the firebox back. See figure 34. 2. Place the rear log over the base log. Locate the holes in the top log into the pegs in the base log.

  • Page 21: Ceramic Coals Installation

    10.3. Ceramic coals Installation (See section 10.2 for ceramic logs) 1. Place the base coal on the supports in the firebox and against the firebox back. See figure 39. 2. Place the left front coal in position behind the metal lip at the front of the firebox.

  • Page 22: Window Refitting & Checking

    1 1 . W I N D O W R E F I T T I N G & C H E C K I N G 1. Place the window centrally against the engine unit and resting on the support at bottom front of the engine.

  • Page 23: Full Operating Checks

    1 2 . F U L L O P E R A T I N G C H E C K S 12.1. Control operation check (See figure 47) Please note that the flames may be the full height of the fire box, or even slightly higher, for the first few hours of operation due to burning of released curing compounds used in the manufacture of the appliance.

  • Page 24: Installation Completion

    1 3 . I N S T A L L A T I O N C O M P L E T I O N 1. Hang the front casting by the hooks at the four corners as shown in figure 49.

  • Page 25: Final Review

    1 4 . F I N A L R E V I E W 1. Recheck ignition and all controls 2. Instruct the user on the correct operation of the fire and especially mentioning: The fire has a pilot. To light the pilot, the gas control knob must be operated as described in the owner’s guide.
  • Page 26 All Wonderfire appliances are manufactured to the highest standards of quality and excellence under the BS EN ISO 9001 quality system accepted by the British Standards Institute. All Wonderfire gas appliances must be installed by a competent person in accordance with the Installer Guide. If in doubt always use the services of a CORGI Registered Installer Please fill in the following information for your own future reference.

This manual is also suitable for:

530u universal

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