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KISAE ABSO DC-DC BATTERY CHARGER
EURO 6 (SRCS) INSTALLATION GUIDE
20
th
August 2018
Document No: DOC212
Revision: A
Merlin Equipment Ltd Unit 4
Cabot Business Village
Poole, Dorset
BH17 7BA
United Kingdom
T: +44 (0) 1202 697979
Merlin Power Systems
332-4 West Montauk Highway
Hampton Bays
New York NY11946
United States of America
T: +1 (631) 594 5102
www.merlinequipment.com
Page 1 of 8
UNCLASSIFIED – PROPRIETARY – COMPANY CONFIDENTIAL
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Summary of Contents for Merlin KISAE ABSO Series
- Page 1 KISAE ABSO DC-DC BATTERY CHARGER EURO 6 (SRCS) INSTALLATION GUIDE August 2018 Document No: DOC212 Revision: A Merlin Equipment Ltd Unit 4 Cabot Business Village Poole, Dorset BH17 7BA United Kingdom T: +44 (0) 1202 697979 Merlin Power Systems 332-4 West Montauk Highway...
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Page 2: Table Of Contents
DOC212 DC-DC Battery Charger – Euro 6 (SRCS) Installation Guide VERSION HISTORY Revision Implemented Revision Approved Approval Status Number Date Date 20/08/2018 21/08/2018 Draft TABLE OF CONTENTS TABLE OF CONTENTS ..........................2 References ............................3 Introduction............................. 3 Warning............................3 Precautions. -
Page 3: References
If you are in any way unsure about any aspect of the installation or use of your DC-DC Charger, contact your Dealer or Merlin Equipment for advice. 4. Precautions. -
Page 4: Installation
• MAINTENANCE. If you have problems or suspect device failures DO NOT attempt to repair the unit yourself. Return it to your Dealer or Merlin for servicing. 5. Installation. The Charger should be mounted vertically with the battery terminals at the bottom. The Charger should NOT be mounted upside down. -
Page 5: Mounting The Charger
DOC212 DC-DC Battery Charger – Euro 6 (SRCS) Installation Guide Mounting the Charger: We recommend installing directly to bulkheads using stainless steel bolts. All nuts should be either of the Nyloc type or protected with a shake proof washer. Appropriately sized washers should be used to mount components to distribute component weight and loadings. -
Page 6: Typical System Layout
DOC212 DC-DC Battery Charger – Euro 6 (SRCS) Installation Guide Typical System Layout: The diagram below shows a typical layout which will give you an understanding of how the system installs and the component parts required. Unit Connections CH1 (Auxiliary Battery) & CH3 (Engine Battery) would normally be connected. The Solar Panel would not normally be connected for typical vehicle applications but is shown for information. -
Page 7: Wiring Installation
DOC212 DC-DC Battery Charger – Euro 6 (SRCS) Installation Guide Battery connection cables should be sized based upon the following table. The length detailed is based upon the total length from the engine to auxiliary battery banks. 12V 30A Battery Charger Length (m)* Cable Size (mm²) Cable Size (AWG) -
Page 8: Pre‐Powerup Checks
DOC212 DC-DC Battery Charger – Euro 6 (SRCS) Installation Guide Pre‐Powerup Checks: Once cabling is complete. We highly recommend following the checklist below before connecting the main battery cables • Check security of each component • Check that the DC-DC Charger casing is bonded to the chassis •...
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