Zuwa Solarcheck Mobilcenter UNISTAR 2000-A Operating Instructions Manual

Solar filling unit, pumps and sprayers

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-Zumpe GmbH
Pumps and Sprayers
Operating Instructions
Solar Filling Unit
Solarcheck Mobilcenter uniStar 2000-a
Solarcheck Mobilcenter uniStar 2000-b

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Summary of Contents for Zuwa Solarcheck Mobilcenter UNISTAR 2000-A

  • Page 1 -Zumpe GmbH Pumps and Sprayers Operating Instructions Solar Filling Unit Solarcheck Mobilcenter uniStar 2000-a Solarcheck Mobilcenter uniStar 2000-b...
  • Page 2: Table Of Contents

    Cleaning the filter..................8 Disassembling the pump ................9 Replacing components ................9 Assembling the pump ................. 9 Troubleshooting ................... 10 Accessories....................11 Parts lists ..................... 12 Solarcheck Mobilcenter UNISTAR 2000-A ..........12 Solarcheck Mobilcenter UNISTAR 2000-B ..........14 Technical data....................16...
  • Page 3: Declaration Of Conformity

    Notes on the documentation This manual provides important information for a safe and correct operation of the solar filling unit Solarcheck Mobilcenter UNISTAR 2000-A and Solarcheck Mobilcenter UNISTAR 2000-B. The manual is designed for qualified personnel who are trained and specialised in installing heating systems.
  • Page 4: General Safety Instructions

    ZUWA SOLARCHECK MOBILCENTER 2.2 General safety instructions Store these instructions in such a way that they are accessible at all times for operating personnel! In addition to these operating instructions the following documents of related components and of the pumping media should be applicated:...
  • Page 5: Transportation And Unpacking

    ZUWA SOLARCHECK MOBILCENTER Material damage due to dry running > Never allow the pump to run dry for more than 1 minute. Caution Material damage due to tilting of the cart on uneven ground > Operate the filling unit only on even ground.
  • Page 6: Mounting And Commissioning

    ZUWA SOLARCHECK MOBILCENTER 4. Mounting and commissioning 1. Connect filling hose to pump outlet. 2. Connect return hose to tank. 3. Connect filling hose (1) and return 4. Fi ll tank and open ball valve hose (2) to the fill/vent valves and open valves.
  • Page 7 ZUWA SOLARCHECK MOBILCENTER 7. Open tank lid to ensure the circulation of the air. Caution: Monitor fluid level in the tank and, if necessary, refill heat transfer fluid to prevent air entering the solar circuit. 8. Flush the solar circuit with the fluid.
  • Page 8: End Of Operation

    ZUWA SOLARCHECK MOBILCENTER 5. End of operation After filling and flushing the solar system: > Switch off pump. > Close fill and vent valve (1+2) at the solar s tation. Open sto p valve (3) between fill and vent valve.
  • Page 9: Disassembling The Pump

    ZUWA SOLARCHECK MOBILCENTER 6.3 Disassembling the pump Disconnect line connections Unscrew bolts on the pump side Remove cover and side disc Pull housing with impeller and rear side disc off the shaft 6.4 Replacing components Impeller Intake Outlet To change the impeller we recommend to use a special tool.
  • Page 10: Troubleshooting

    ZUWA SOLARCHECK MOBILCENTER 7. Troubleshooting Fault Possible cause Remedy Pump does not take in Intake line is not leaktight Seal connection or line liquid Impeller worn or damaged Replace impeller Suction line or foot valve is Clean suction line or foot...
  • Page 11: Accessories

    Remote control with 10 metre cable Tool for changing the impeller A useful tool to install the impeller easily into the casing. Suitable for all ZUWA impellers. Order No.: 110 124 00 tool for changing the impeller...
  • Page 12: Parts Lists

    ZUWA SOLARCHECK MOBILCENTER 9. Parts lists 9.1 Solarcheck Mobilcenter UNISTAR 2000-A 71-73 Pos.: Part / Designation Code Number Chassis 13405110BT Inflatable wheel 80120 13405 30 litre tank Steam suction hose 13 x 6 30026 Steam hose 13 x 6 3 m 131123 T-piece brass 3 x ¾“...
  • Page 13 ZUWA SOLARCHECK MOBILCENTER Pos.: Part / Designation Code Number Hexagon screw M5 x 55 70031 Front plate 11012002 Lateral disc – stainless steel 11012009 O-ring 56-2 NBR 80003 Perbunan impeller narrow with brass bush 11012907 Housing UNISTAR-A small 11012001 Lateral disc stainless steel with hole...
  • Page 14: Solarcheck Mobilcenter Unistar 2000-B

    ZUWA SOLARCHECK MOBILCENTER 9.2 Solarcheck Mobilcenter UNISTAR 2000-B Pos.: Part / Designation Code Number Chassis 13405110BT Inflatable wheel 80120 30 litre tank 80105 Steam suction hose 19 x 7 30028 Steam hose 19 x 7 3m 30087 Threaded nipple 1“ internal x ¾“ external thread 131062 Pressure pipe filter series 324-o ½"...
  • Page 15 ZUWA SOLARCHECK MOBILCENTER Pos.: Part / Designation Code Number Hexagon screw M5 x 75 70312 Front plate 11012009 Lateral disc – stainless steel 11012009 O-ring 56-2 NBR 80003 Perbunan impeller wide with brass bush 11012910 Housing UNISTAR-B 11013008 Lateral disc stainless steel with hole...
  • Page 16: Technical Data

    ZUWA SOLARCHECK MOBILCENTER 10. Technical data Solarcheck Mobilcenter UNISTAR 2000-A UNISTAR 2000-B Voltage 230 V 230 V Frequency 50 Hz 50 Hz Maximum power consumption 370 W 550 W Maximum fluid temperature 80 °C 80 °C Approved pumping media water, heat transfer medium...
  • Page 17 ZUWA SOLARCHECK MOBILCENTER...
  • Page 18 ZUWA SOLARCHECK MOBILCENTER...
  • Page 19 ZUWA SOLARCHECK MOBILCENTER...
  • Page 20 ZUWA-Zumpe GmbH Franz-Fuchs-Straße 13 - 17 • D-83410 Laufen Fon: +49 8682 8934-0 • Fax: +49 8682 8934-34 e-Mail: info@zuwa.de • Internet: www.zuwa.de © 2008 ZUWA...
  • Page 21 Parts List Solarcheck Mobilcenter UNISTAR 2000-A Parts List Solarcheck UNISTAR 2000-A 50-53 Parts list Position Part / Designation Code Number Chassis 13405110BT Inflatable wheel 80120 30 litre tank 13405 Steam hose extension 13 x 6, 3m complete 131123 T-piece brass 3 x ¾" internal thread 80110 Reducer plug ¾"...
  • Page 22 Motor 230 V; 0,37 kW; 2800 rpm 80607 ZUWA-Zumpe GmbH Pumps and Plant Protection Equipment Stückliste Solarcheck UNISTAR2000_A _09_05_en.xls Seite 2 Franz-Fuchs-Straße 13 - 17 • D-83410 Laufen Fon: +49 8682 89340 • Fax: +49 8682 893434 E-mail: info@zuwa.de • Internet: www.zuwa.de...

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Solarcheck mobilcenter unistar 2000-b

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