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Summary of Contents for Supore ALE-1600
- Page 1 AUTO LENS EDGER ALE-1600 Operation Manual (V2.0) Shanghai Supore Instruments Co.,LTD. http://www.supore.com REV.20190125...
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Page 2: Preface
Dear respected user: Thank you for choosing our product and trusting our company. ALE-1600 patternless lens edger is developed specially for optical shops to edge the lens. Please read the manual carefully and put it near the edger for easy reference. - Page 3 DESCRIPTION OF SYMBOLS Different symbols in manual can draw attention of users and can distinguish different matters.(e.g. matters related to safety) Following diagram have lists all symbols and descriptions: Symbol Description Important warning, marking the meaning is: if the violation, inappropriate operation of the machine, and the risk of serious damage to the existence of life.
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Page 4: Table Of Contents
CONTENT Preface ................................. - 1 - 1. ASSEMBLING ............................- 5 - 1.1 Open the packaging of machine ....................- 6 - 1.1.1 Warning ..........................- 6 - 1.1.2 Procedure ........................... - 6 - 1.2 remove the fixed transportation rails .................... - 7 - 1.2.1 Condition .......................... - Page 5 5.4 REPLACE LENS FEELER ......................... - 42 - 5.5 Clean/replace water-proof cover....................- 43 - 5.6 Clean the filter and water tank ....................- 44 - 6. TECHNICAL SPECIFICATIONS ......................- 45 - 6.1 Features ............................- 45 - 6.2 Technical parameters ........................- 46 - 7.
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Page 6: Assembling
1. ASSEMBLING #2、#5 Please keep packaging materials - 5 -... -
Page 7: Open The Packaging Of Machine
1.1 OPEN THE PACKAGING OF MACHINE 1.1.1 W ARNING > Machine must be put the same direction as mark shown on package, cannot be put upside down. > Put the machine on flat and stable surface. 1.1.2 P ROCEDURE PEN THE PACKAGE AS FOLLOWING PROCEDURE #1 At least 2 person carry edger onto the ground, #2 Cut off the 4 packing belt outside the package, #3 Remove the package,... -
Page 8: Remove The Fixed Transportation Rails
1.2 REMOVE THE FIXED TRANSPORTATION RAILS 1.2.1 C ONDITION > Put thee machine on the working table, > Around the machine, we need enough space. 1.2.2 P ROCEDURE Remove the rails in following procedures: #1 Under the help of another person,turn over the machine, so you can find the 4 screws that used to fix the rails #2 Use 13mm inner hexagon spanner to take off the screws, remove the rails... -
Page 9: Prepare The Working Table
1.3 PREPARE THE WORKING TABLE 1.3.1 M ACHINE SPECIFICATION Machine size as below figure: > length = 728mm > height = 442mm > width = 600mm > total weight = 75kg - 8 -... -
Page 10: Working Table Size And Drilling Hole Rerquirement
1.3.2 W ORKING TABLE SIZE AND DRILLING HOLE RERQUIREMENT As following figure, it shows the machine size at the table and also the drain piper hole position. Before drilling hole, make sure the position of machine. Diameter of drain piper 100mm >... -
Page 11: Water Supplying System
1.4 WATER SUPPLYING SYSTEM 1.4.1 D ESCRIPTION 1.4.1.1 General status: > Edger must install valve to control water supply, position of valve cannot be 80cm higher than edger. Valve must be operated easily so when stop machine, people can close water supply anytime. - Page 12 1.4.2.2 Procedure As below figure Pump outlet Water quantity cannot exceed the pump water level Connecting pump or magnetic valve power Connecting pump to use circulating water Connecting magnetic valve to supply water directly - 11 -...
- Page 13 Follow below steps to connect water supply piper to edger, and fix. #1 Checking if power of machine is off, power should be cut. #2 Checking if water supply is closed. #3 Make sure machine is Place horizontally => regulate 4 screws under the machine #4 Connect the drain piper to the bottom of machine #5 Connect the water supply pump to running water or pump...
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Page 14: Electrical Connection
1.5 ELECTRICAL CONNECTION 1.5.1 E LECTRICAL WIRE OF THE EDGER >Power plug must be grounded. When assembling, outer cover must be grounded. Outer cover ground wire #1 Checking if power of machine is off, power should be cut. 开。 #2 Connect scanner to RS232 port #3Please plug in power and plug of water pump or magnetic valve. -
Page 15: Start The Edger
1.6 START THE EDGER Follow below procedure to start the edger: #1 Checking if power of machine is off, power should be off. #2 Assemble the chuck and chuck seat to main axis #3 Plug in, turn on the switch（ON/OFF switch） #4 Simulate start, adjust left side flow regulating screw to regulate nozzle’s flow and water quantity at edging area #5 Obtain 1 to 2 tasks to test if machine is running regularly... -
Page 16: Safety Precautions
2. SAFETY PRECAUTIONS 2.1 NOTICE 2.1.1 O PERATOR > Please read the manual carefully and put it near the edger for easy reference. > The machine has rotating device, the wheel have potential risk, Don’t put hands near the rotating wheels. >... -
Page 17: Suggestions
2.2 SUGGESTIONS > Observe the equipment maintenance requirements. > Place the power cord properly. > All maintenance matters, please contact with the seller and professional technical personnel, must use the appropriate accessories. > Only online with the device specified by the vendor. >... -
Page 18: Use Of Edger
Optical scanner/center system 3.1.1.1 Touch Screen > Function of touch screen: >> Operate ALE-1600 interface, input edging task data >> Showing lens frame and lens shape, input edging data 3.1.1.2 Optical scanner/center system > Function of optical scanner: >> Automatic recognize lens pattern, confirm the pattern size data >... -
Page 19: Introduction Of Operate Interface
3.2 INTRODUCTION OF OPERATE INTERFACE 3.2.1D ISPLAY INTERFACE >>Menu interface; >>Enter data change interface, can change shape of lens; >>Enter optical center system, decide center of lens; >>Mirror display of left and right eye data; >>Enter optical scanner system, scan size of lens pattern; >>Enter lens edging interface;... -
Page 20: 1Display Interface
>>Enter 1:1 display interface: Dia >>Minimum Diameter of raw lens required to edging present lens; 3.2.2 S CREEN DISPLAY >Click on screen, enter lens frame 1:1 display screen. >Click , go back to main menu. >>DBL：Nasal distance of lens frame; >>PD：... -
Page 21: Optical Scanner System
3.2.3 O PTICAL SCANNER SYSTEM >Click icon, enter optical scanner system. #3. Convex side of pattern down, concave side up #4.Dots position coincide with the horizontal line of blue cross >>CCD brightness control >>scanned data confirm >>return back Operation of lens pattern scan: #1 Using lens meter to dot on lens pattern #2 Clean the object stage, cannot have any dust or dirt when scanning #3 Convex side of pattern down, concave side up... - Page 22 #6 DBL of lens frame #7 Input PD data #8 Input PH data - 21 -...
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Page 23: Change Shape Of Pattern Data
3.2.4 C HANGE SHAPE OF PATTERN DATA >Click icon, enter pattern data change shape interface, >>Obtain existing pattern data from internal storage; >>Search for pattern data from internal storage; >>Save present pattern data into internal storage; >>Height of pattern don’t change, width change; >>Width of pattern don’t change, height change;... - Page 24 3.2.4.1 Save pattern data >Click icon, the system will pop up a save window, input pattern number, like below figure. >Click “enter” button, system will save present pattern data automatically. 3.2.4.2 Search for pattern data >Click icon, the system will pop up the search window, like below figure. >Input the number of pattern you want to search, press “enter”...
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Page 25: Pick Up Stored Data
3.2.5 P ICK UP STORED DATA >Click on the shape change interface,enter the template data retrieval interface, the memory data list will be showed >>Display previous page data； >>Display next page data； >>Display the previous data； >>Display the next data； >>Retrieve the current data；... - Page 26 3.2.6 F IX CENTER OF LENS PUT THE SUCTION CUP ON LENS >Press icon, enter the optical center interface. Optical Geometry center mode center mode >>right eye >>left eye >>CCD increase brillance >>CCD decrease brillance >>normal mode >>bifocus mode >>progressive mode >>PD setting >>geometry center mode >>optical center mode...
- Page 27 >Single focus lens fix center >Bifocus lens fix center >Progressive lens fix center - 26 -...
- Page 28 >Insert suction cup, overturn the seat > Choosing geometry or optical center mode, rotate the arm, press the suction cup. - 27 -...
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Page 29: Edging Lens Interface
3.2.7 E DGING LENS INTERFACE >Press icon, enter the edging lens setting interface. 1. Left and right eye processing options： >>right eye >>left eye 2. lens material options： >> Resin lens >>PC >> TRIVEX >> glass >> HR 3. edge shape options： >>bevel >>flat 4.Sharp edge rate：... -
Page 30: Lens Processing
>> backside safe chamfering(middle) >> backside safe chamfering(large) 8.Lens processing mode： >>Optical Center mode >>Geometric center mode 9.Polishing choice： >>polish >>not polish 10.Others： >>unlock the lens >>start to proceeding >>stop proceeding >>proceeding size >> retouch 11.Clamping pressure： >>(level one)Fragile lens >>(level two)normal lens >>(level three)slippery lens >>return... -
Page 31: Start/Stop The Grinding Procedure
Warning: please install 19mm small clamp > R EMOVE THE LENS FROM THE GRINDING WINDOW Open the water-proof cover after the machine stops or breaks. Press icon, clamp will open automatically. Taking out lens, don’t take off the suction cup, in case of modifying. 3.3.2 S TART STOP THE GRINDING PROCEDURE... - Page 32 #7 Select lens fine grinding pattern(bevel) #8 Select bevel ratio； #9 Select polishing or not； #10 Select lens processing mode； #11 Select clip pressure； #12 After blocking, put the lens in and clamp； #13 Start； #14 Open the window, remove the shaft and take the lens after it’s done.
- Page 33 > Half - frame or rimless lens processing #1 Scan the pattern shape； #2 Input PH, PD, DBL； #3 Lens center mode selection； #4 Enter edging setting menu； #5 Select lens for left eye or right eye； #6 Select lens material； #7 Select lens fine grinding pattern（flat）...
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Page 34: Processing Range
3.3.4 P ROCESSING RANGE > Lens Diameter：Unprocessed lenses, with a diameter of 80mm and 10mm offset, that is to say, the maximum diameter of 100mm without offset lenses. Thickness： maximum thickness of resin lens：18mm maximum thickness of glass lenses：16mm Lens minimum center thickness：1.2mm Completed rough lens, the maximum thickness of the flat side：11mm Completed rough lens, the maximum thickness of the edge of the glass：15mm Completed rough lens, the maximum thickness of the resin tip：15mm... -
Page 35: Configuration Menu
4. CONFIGURATION MENU 4.1 CONFIGURATION MENU INTRODUCTION 4.1.1 S YSTEM MENU INTERFACE > Click the icon on the main interface，Enter menu password，Enter the menu. >>Calibrate size of scanner； >>Calibrate of optical blocker； >>Offset the scanning size； >> Memory data export； >>... -
Page 36: Calibrate Size Of Scanner
>> Processing statistics table； 4.1.2 C ALIBRATE SIZE OF SCANNER >Press icon ，enter scanner size calibration interface. #2 Red circle coincide with the calibration plate, press “save”, system will calibrate size automatically. #1 Move the calibration plate, press + - icon, regulate the red circle to coincide with calibration plate. -
Page 37: The Test Menu
Adjust icon >Adjust horizontal and vertical red line to coincide with black line, press save icon; #3. Horizontal and vertical red lines to be coincide with #1. Adjust vertical black line, press red line to be save icon. coincide with black line. - Page 38 >> The performance test of the machine head lift motor and encoder； >> Machine head horizontal moving motor, encoder performance test； >> Performance test of lens rotary motor and encoder； >> Scan probe component performance test； >> Performance test of main motor and sprinkler system； >>...
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Page 39: Setting Menu
4.1.5 S ETTING MENU >Press icon enter machine setting menu。 >> Clamp pressure correction； >> Grinding wheel position correction； >> Scanning probe correction； >> Processing size setting； >> Processing winding number setting； >> Base axis setting。 Grooving setting （only apply to edger with grooving and safe chamfering function） ；... -
Page 40: Initial Parameter Setting
Otherwise, improper operation may affect the performance of machine processing. 4.1.6 I NITIAL PARAMETER SETTING >Press icon enter initial parameter setting menu. >Press icon after setting, saving initial parameter setting. 4.1.7 P ROCESSING STATISTICS TABLE >Press icon to view the processing statistics. - 39 -... -
Page 41: Daily Maintenance Of Machinery
5. DAILY MAINTENANCE OF MACHINERY 5.1 MAINTENANCE INSTRUCTIONS To ensure that your edger is at its best, you must perform several maintenance operations to achieve the desired results within a range. > Clean touch screen > Maintenance of edger >> Use water spray bottle to clean the edger >>... -
Page 42: Replace Removable Clamps
5.3 REPLACE REMOVABLE CLAMPS Note: the lens holder is serrated and the lens probe is sharp. When touching the head and probe, make sure your hands are protected. 19 mm diameter adaptors 25 mm diameter adaptors 19mm small clamp 25mm big clamp 5.3.1 R EPLACE THE RIGHT CLAMP RUBBER PAD Replace the rubber pad procedure as below：... -
Page 43: Replace Lens Feeler
5.4 REPLACE LENS FEELER > Check the lens scanner regularly，change the it once the wear or damage is found（Or replace every 3,000 lenses）. Dismountable lens feeler Remove the screws and replace the lens feeler >After the lens feeler is replaced, the lens feeler position needs to be recalibrated. The calibration probe procedure is as follows：... -
Page 44: Clean/Replace Water-Proof Cover
5.5 CLEAN/REPLACE WATER-PROOF COVER > Before starting any operation, you must ensure that the machine switch is Off: the On/Off switch is in the Off position and the main power is disconnected. The replacement procedure is as follows： ： > Regular cleaning of the cover plate can clearly see the grinding edge chamber and the processing process；... -
Page 45: Clean The Filter And Water Tank
5.6 CLEAN THE FILTER AND WATER TANK > Before starting any operation, you must ensure that the machine switch is Off: the On/Off switch is in the Off position and the main power is disconnected. > Regular cleaning can ignore the number of lenses to be processed, but the manufacturer's recommendation is to clean about 100 pieces of lens (glass and plastic) per process. -
Page 46: Technical Specifications
6. TECHNICAL SPECIFICATIONS 6.1 FEATURES > Automatic initialization > Three - dimensional probe front & rear surface camber > wheel configuration： >> Glass grinding wheel >> Resin rough wheel >> Bevel/flat edge grinding wheel >> Bevel/flat edge polishing wheel > Automatic clip, three selections of clip pressure, adapt to different material lens processing >... -
Page 47: Technical Parameters
6.2 TECHNICAL PARAMETERS > The design standard is for indoor use > Dimension specification >> Length：705mm >> Width：465mm >> Height：442mm > Weight：75kg > Input Voltage：220V-230V/50Hz，110V-115V/60Hz > Machine power：1500W > Noise：72db > Operating Temperature：5℃~40℃ > relative humidity：10% - 80% > Pump working voltage：220V-230V /50Hz，110V-115V /60 Hz >... -
Page 48: Attachment List (Packing Parts)
7. ATTACHMENT LIST (PACKING PARTS) PART NAME QUANTITY Block pliers Butterfly head correction tool Round calibration plate Scan probe 25mm clamp 19mm clamp 25mm clamp rubber mat 19mmclamp rubber mat Large block Middle block Sticker Power line Fuse (220V-15A or 110V-25A) Certificate of conformity Warranty card Operation menu...
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