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Aeon Crossland 400 Manual

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FOREWORD
Thanks for choosing ATV own produces as your vehicle.
This user manual provides all the details to operate and necessary maintenance procedure to perform
in safety.
Please READ CAREFULLY this manual before operating the ATV.
Please also keep the following information in mind while operating the ATVs.
● PARENTS & ADULTS READ BEFORE OPERATION
Never exceed your riding capabilities.
ATV's can be hazardous to operate, avoid excessive speed, paved surfaces, sharp turns, and uneven
terrain.
Always have your headlight turned on for improved daylight detection and visibility.
This vehicle is an ADULT VEHICLE ONLY. Operation is prohibited for anyone under 16 years of
age.

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  • Page 1 FOREWORD Thanks for choosing ATV own produces as your vehicle. This user manual provides all the details to operate and necessary maintenance procedure to perform in safety. Please READ CAREFULLY this manual before operating the ATV. Please also keep the following information in mind while operating the ATVs. ●...
  • Page 2 AN ATV IS NOT A TOY AND CAN BE HAZARDOUS TO OPERATE. An ATV handles differently from other vehicles including motorcycles and cars. A collision or rollover can occur quickly, even during routine maneuvers such as turning and driving on hills or over obstacles, if you fail to take proper precautions.
  • Page 3 ● Never consume alcohol or drugs before while operating this ATV. ● Never operate at excessive speeds. Always travel at a speed that is proper for the terrain, visibility and operating conditions, and your experience. ● Never attempt wheelies, jumps or other stunts. ●...
  • Page 4 ● Always follows proper procedures for climbing hills as described in this manual. Check the terrain carefully before you start up any hill. Never climb hills with excessively slippery or loose surfaces. Shift your weight forward. Never open the throttle suddenly or make sudden gear changes.
  • Page 5 ● Always check for obstacles before operating in a new area. Never attempt to operate over large obstacles, such as large rocks or fallen trees. Always follow proper procedures when operating over obstacles as described in this manual. ● Always be careful of skidding or sliding. On slippery surfaces, such as ice, go slowly and be very cautious in order to reduce the chance of skidding or sliding out of control.

  • Page 6: Table Of Contents

    Contents Contents Page Contents Page Seat Specifications-atv Spark plug Periodical check & services Rear gearcase lubrication Know your atv Vehicle identification numbers Oil level change Battery Control and parts functions Speedometer Suspension Left switch Tires Throttle lever Recoil starter Transmission gear selector operation Operation warnings Front and rear brakes Daily pre-ride inspection...

  • Page 7: Specifications-Atv

    SPECIFICATIONS ITEM AT77 Rider Capacity )/ 2( OFF ROAD ON ROAD Displacement 313 cc 346 cc Bore (standard) / Stroke 78mm×65.6mm 82mm×65.6mm Engine type 4 Stroke Shaft driven Simple Overhead Camshaft Special feature Crankshaft driven Balancer Shaft Cooling Water Cooled Number of cylinder 1 Vertical position Differential gear oil...
  • Page 8 SPECIFICATIONS Starting Electric with recoil-start backup Transmission Automatic (C.V.T system with E-Z shift L/F/N/R) Spark plug NGK DPR7EA-9 NGK CR8E Parking Brake Mechanical Lock Front/Rear Brakes Disc /Disc Brake Oil type DOT 4 Front tires/PSI 25×7-12 or 23×7-12/7psi Rear tires/PSI 25×10-12 or 23×10-12/7psi Front/Rear Suspension...
  • Page 9 SPECIFICATIONS Battery 12V 12AH MAX. Load 173kg Right/left signal ass'y 12V/10W Tail light /Brake light 12V 5W/21W License bulb 12V/5W Head light bulb 12V/5W High /Low beam ass'y 12V 35W/35W...

  • Page 10: Periodical Check & Services

    PERIODICAL CHECK & SERVICES Item Maintenance Interval Remarks (whichever comes first) Hours Calender Miles(Km) ◆ Engine breather 250 (400) Inspect; replace if necessary filter (if equipped) Engine breather hose 100H 1000 (1600) Inspect ◆ General lubrication 500 (800) Lubricate all fittings, pivots, cables, etc. Shift Linkage 500 (800) Inspect, lubricate, adjust...
  • Page 11 PERIODICAL CHECK & SERVICES ◆ Engine oil change 500 (800) Perform a break-in oil change at 25 hours/one *Severe Duty month, change more frequently during cold **Normal Duty 12 M 1000 (1600) weather ◆ Engine oil change 500 (800) Replace at oil change *Severe Duty **Normal Duty 12 M...
  • Page 12 PERIODICAL CHECK & SERVICES ■ Ignition Timing 100H 12 M 1000 (1600) Inspect ◆ Wiring 100H 12 M 1000 (1600) Inspect for wear, routing, security; apply dielectric grease to connectors subjected to wear, mud, etc. ■ Clutches (drive and 100H 12 M 1000 (1600) Inspect;...

  • Page 13: Know Your Atv

    KNOW YOUR ATV VEHICLE IDENTIFICATION NUMBERS Record these numbers from your ATV in the spaces provided. 1. Engine service number (left side of 2. Frame VIN (found on the right of engine crankcase) frame below steering post) Engine case Engine number Foot floor V.I.N...

  • Page 14: Control And Parts Functions

    CONTROL AND PARTS FUNCTIONS Left Brake Lever Right Brake Speedometer Left Switch Throttle Lever...
  • Page 15 CONTROL AND PARTS FUNCTIONS (ON ROAD) L. Rearview R. Rearview Mirror Mirror Throttle Lever Left Switch...

  • Page 16: Speedometer

    CONTROL AND PARTS FUNCTIONS SPEEDOMETER (10) (1). Switch button (6). Return zero button (2). Left direction light (7). Right direction light (3). L stick Instruction light (8). High beam light (4). N stick Instruction light (9). LCD Display panel (5). Warning light (10).
  • Page 17 CONTROL AND PARTS FUNCTIONS (ON ROAD VERSION) Horn Button ● Turn on main switch and press the horn button. It will sound. Do not press the horn button in the “silent zone” Main Switch ● To start the engine ● The key can not be taken out ●...

  • Page 18: Left Switch

    CONTROL AND PARTS FUNCTIONS (ON ROAD VERSION) Left Switch Electric Starter Switch ● Press the switch to start engine Do not push the starter again when the engine is already running. High Beam and Low Beam Switch Turn the main switch to position, and the headlight will be on.
  • Page 19 CONTROL AND PARTS FUNCTIONS (OPTION) Emergency Switch ● When you operate the ATV and meet with the emergent situation. You can turn on the emergency light, and park the vehicle in safe area. Do not turn on the headlight when turn on the emergency light.

  • Page 20: Throttle Lever

    CONTROL AND PARTS FUNCTIONS 12 volt accessory outlet 2WD/4WD Selection Switch (4WD Only) The 2WD/4WD selection switch is used for changing the manner in which engine power is supplied to the wheels. Select 2WD/4WD according to surface conditions. 2WD/4WD Selection Switch Throttle Lever Throttle Lever Accelerate:...

  • Page 21: Recoil Starter

    CONTROL AND PARTS FUNCTIONS Recoil Starter If the battery is weak and can’t start the engine, recoil-start lever which is on the left hand side of the machine will allow vehicle operation until repairs can be made. 1. Be certain your vehicle is on a level surface and the parking brake is set.

  • Page 22: Transmission Gear Selector Operation

    CONTROL AND PARTS FUNCTIONS Transmission Gear Selector Operation The transmission gear selector is located on the right side of the vehicle. The transmission selector lever has three positions: Low, High, Neutral and Reverse. “H” ---> “L” Push in the shift lever knob and mover the lever forward.
  • Page 23 CONTROL AND PARTS FUNCTIONS ● If you can’t changes the gears, please not to change by force. You can try to change gears in the neutral position then press throttle a little. The gear should be change. ● When the shift in forward or reverse position, you can’t start engine, if you want to start engine the shift must in neutral position.

  • Page 24: Front And Rear Brakes

    CONTROL AND PARTS FUNCTIONS Front and Rear Brakes Free Play of Brake Lever ● Check the free play of front and rear lever. The normal free play of brake lever is between 10~20 ㎜ ● For rear brake: You can adjust the brake by adjusting the nut to proper free play and brake situation.

  • Page 25: Auxiliary Brake

    CONTROL AND PARTS FUNCTIONS ● For front R/L brake: the adjusters are on the Front brake lever brake lever. You can adjust the brake lever by turning the adjuster. Auxiliary Brake ●Your ATV has an auxiliary brake as a safety Front R./L.

  • Page 26: Parking Brake

    CONTROL AND PARTS FUNCTIONS Parking Brake Always check to be sure that parking brake has been disengaged before operating the ATV. An accident could result causing severe injury if the parking brake is left on while ATV is operated. Parking lever Setting the Parking Brake 1.
  • Page 27 CONTROL AND PARTS FUNCTIONS Manual Choke lever The choke lever is located on the bottom of the left handlebar. The choke is used when starting a cold engine. Push the choke lever to the left before starting the engine. When the engine starts, gradually return the choke lever to the OFF position as the engine warms up and runs smoothly.
  • Page 28 CONTROL AND PARTS FUNCTIONS Important Safeguards NOTE: Always lock the park brake before starting the engine. Always lock the parking brake whenever the vehicle is left unattended. Before starting the engine, make certain the park brake is fully locked. Once the engine has warmed enough for operation, release the park brake and gently apply the throttle to go forward or reverse.

  • Page 29: Engine Fuel And Oil System

    CONTROL AND PARTS FUNCTIONS Fuel tank cap Engine Fuel and Oil System Fuel System The fuel tank filler cap is located directly behind the handlebar. The tank has a capacity of 12.4 liters. Use unleaded gasoline with a minimum pump octane of 87 octane The ATV is equipped with an in-line fuel filter.
  • Page 30 CONTROL AND PARTS FUNCTIONS Gasoline is highly flammable and explosive under certain conditions. ● Always exercise extreme caution whenever handing gasoline. ● Always refuel with the engine stopped and outdoors or in a well-ventilated area. ● Do not smoke or allow open flames or sparks in or near the area where refueling is performed or where gasoline is stored.
  • Page 31 CONTROL AND PARTS FUNCTIONS Engine Oil System A. Engine Oil Check :(Refilling or change) 1. Position the vehicle on a flat surface. 2. View the oil level through the sight glass (1) on the right side of the vehicle. NOTE: A rising oil level between checks in cool weather driving can indicate contaminants such as gas or moisture collecting in the crankcase.
  • Page 32 CONTROL AND PARTS FUNCTIONS Engine Oil Change Change the engine oil at first 30 hours and change it at each 100 hours. The capacity of engine oil is 1.8L at change situation. Change Method: 1. Remove the oil drain bolt and drain the oil. 2.
  • Page 33 CONTROL AND PARTS FUNCTIONS Gear Oil Change: Change the gear oil at first 30 hours and change it at each 200 hours. The recommended gear oil is SAE 85W-140. Change Method: 1. Remove the drain plug and draining the oil. 2.

  • Page 34: Seat

    CONTROL AND PARTS FUNCTIONS Seat Seat Switch The seat switch locates at the left side of panel side. If you want to take the seat turn right seat key open the seat. Tool Set The tool set locate under the seat; The tool set includes spark tool and screwdriver.

  • Page 35: Spark Plug

    CONTROL AND PARTS FUNCTIONS Spark Plug ● Fouling deposit on the spark plug electrodes, and the big gap may result incomplete sparking. The normal gap of electrode is between 0.6~0.7mm. ● The standard type of spark plug is NGK DPR7EA-9 or CR8E (346 c.c.) 12 VOLT ACCESSORY OUTLET A 12-volt accessory outlet is located on the left...

  • Page 36: Rear Gearcase Lubrication

    CONTROL AND PARTS FUNCTIONS Rear Gearcase Lubrication The rear gearcase lubricant level should be checked and changed in accordance with the maintenance schedule. Be sure vehicle is level before proceeding. Check vent hose to be sure it is routed properly and unobstructed.

  • Page 37: Oil Level Change

    CONTROL AND PARTS FUNCTIONS (2WD/4WD Only) Changing the differential/final gear oil 1.Place the vehicle on a level surface. 2.Place a container under the differential/final gear case to collect the used oil. 3.Remove the oil filler bolt and the drain bolt to drain the oil.

  • Page 38: Battery

    CONTROL AND PARTS FUNCTIONS Air Cleaner Please change the air cleaner filter periodically by dealer every 50 hours. Battery While installing the battery, the red wire must be connected to (+) terminal and the black wire must be connected with (-) terminal. If the ATV will not be operated for a longer time, please this connect terminals.

  • Page 39: Suspension

    CONTROL AND PARTS FUNCTIONS Suspension Front suspension The front R/L side suspensions can be adjusted to the proper damper. Turning the adjuster of the suspension to the proper damper. Front suspension nut toque: 40 Nm Adjust Position Rear Suspension The rear suspension can be adjusted to the proper damper for drivers.

  • Page 40: Tires

    CONTROL AND PARTS FUNCTIONS Tires The front tires specification is 22×7-10 or 23×7-12 or 25×7-12, the rear tires specification is 22×10-10 or 23×10-12 or 25×10-12The suggested tire pressure is psi; for all kind of specification. Please check the tire pressure before you operated the vehicle.

  • Page 41: Operation Warnings

    OPERATION WARNINGS POTENTIAL HAZARD Operating this ATV without proper instruction. WHAT CAN HAPPEN The risk of an accident is greatly increased if the operator does know how to operate the ATV properly in different situation and on different types of terrain. HOW TO AVOID THE HAZARD Beginning and inexperienced operators should complete the certified training course.
  • Page 42 OPERATION WARNINGS POTENTIAL HAZARD Failyre to follow the age recommendations for this ATV. WHAT CAN HAPPEN Use by children of ATVs that are not recommended for their age can lead to severe injury or death of the child. Even though a child may be within the age group for which some ATVs are recommended, he or she may not have the skills, abilities, or judgment needed to operate the ATV safety and may be involved in a serious accident.
  • Page 43 OPERATION WARNINGS POTENTIAL HAZARD Operating this ATV on paved surface, including Sidewalks, paths, parking lots, and driveways. WHAT CAN HAPPEN The ATV tires are designed for off-road use. Paved surfaces may seriously affect handing and control of the ATV, and may cause the vehicle to go out of control.
  • Page 44 OPERATION WARNINGS (OFF ROAD) POTENTIAL HAZARD Operating this ATV on public streets, roads, or highways. WHAT CAN HAPPEN You can collide with anther vehicle. HOW TO AVOID HAZARD Never operate this ATV on any public street, road or highway, even a dirt or gravel one. In many states it is illegal to operate ATVs on public streets, road and highways.
  • Page 45 OPERATION WARNINGS POTENTIAL HAZARD Operating this ATV without wearing an approved helmet, eye protection and protective clothing. WHAT CAN HAPPEN Operating without an approved helmet increases your chances of a severe head injury or death in event of an accident. Operating without eye protection can result an accident and increases your chances of a severe injury in the event of an accident.
  • Page 46 OPERATION WARNINGS POTENTIAL HAZARD Operating this ATV after consuming alcohol or drugs. WHAT CAN HAPPEN Could seriously affect your judgment. Could cause you to react more slowly. Could affect your balance and protection. Could result in an accident. HOW TO AVOID THE HAZARD Never consume alcohol or drugs before or while driving this ATV.
  • Page 47 OPERATION WARNINGS POTENTIAL HAZARD Operating this ATV at excessive speeds. WHAT CAN HAPPEN Increases your chances of losing of the ATV, which can result in an accident. HOW TO AVOID THE HAZARD Always travel at a speed which is proper for the terrain, visibility and operating conditions;...
  • Page 48 OPERATION WARNINGS POTENTIAL HAZARD Carrying a passenger on the rear rack. WHAT CAN HAPPEN A passenger riding on the rear rack Could be ejected from the vehicle unexpectedly or may contact moving components,both of which can result in severe injury or death. HOW TO AVOID HAZARD Never allow passengers to ride on the rear rack.
  • Page 49 OPERATION WARNINGS POTENTIAL HAZARD Attempting wheel, jumps and other stunts. WHAT CAN HAPPEN Increases the chance of an accident, including an overturn. HOW TO AVOID THE HAZARD Never attempt stunts, such as wheels or jumps. Don’t try to show off.
  • Page 50 OPERATION WARNINGS POTENTIAL HAZARD Failure to use extra care when operating this ATV on unfamiliar terrain. WHAT CAN HAPPEN You can come upon hidden rocks, bumps, or holes, without enough time to react. Could result in the ATV overturning or going out of control.
  • Page 51 OPERATION WARNINGS POTENTIAL HAZARD Failure to use extra care when operating on excessively rough, slippery or loose terrain. WHAT CAN HAPPEN Could cause loss of terrain or vehicle control, which could result in an accident, including an overturn. HOW TO AVOID HAZARD Do not operate on excessively rough, slippery or loose terrain until you have learned and practiced the skills necessary to control the ATV on such terrain.
  • Page 52 OPERATION WARNINGS POTENTIAL HAZARD Turning improperly WHAT CAN HAPPEN ATV could go out of control, causing a collision or overturn. HOW TO AVOID THE HAZARD Always follow proper procedures for turning as described in the Owner’s Manual. Practice turning at low speeds before attempting to turn at faster speeds. Do not turn at excessive speed.
  • Page 53 OPERATION WARNINGS POTENTIAL HAZARD Climbing hills improperly WHAT CAN HAPPEN Could cause loss of control or cause ATV to overturn. HOW TO AVOID THE HAZARD Always follow proper procedures for climbing hills as described in the Owner’s Manual. Always check the terrain carefully before you start up any hill. Never climb hills with excessively slippery or loose surfaces.
  • Page 54 OPERATION WARNINGS POTENTIAL HAZARD Going down a hill improperly. WHAT CAN HAPPEN Could cause loss of control or cause ATV to overturn HOW TO AVOID THE HAZARD Always follow proper procedures for going down hills as described in the Owner’s Manual. NOTE: A special technique is required when braking as you go downhill.Always check the terrain carefully before you start down any hill.
  • Page 55 OPERATION WARNINGS POTENTIAL HAZARD Improperly crossing hills or turning on hills. WHAT CAN HAPPEN Could cause loss of control or cause ATV to overturn. HOW TO AVOID THE HAZARD Never attempt to turn the ATV around on any hill until you have mastered the turning technique as described in the Owner’s Manual on level ground.
  • Page 56 OPERATION WARNINGS POTENTIAL HAZARD Stalling, rolling backwards or improperly dismounting while climbing a hill. WHAT CAN HAPPEN: Could result in ATV overturn. HOW TO AVOID THE HAZARD Maintain steady speed when climbing a hill. If you lose all forward speed: Keep weight uphill. Apply the brakes. Lock parking brake after you are stopped.
  • Page 57 OPERATION WARNINGS POTENTIAL HAZARD Skidding or sliding. WHAT CAN HAPPEN You may lose control of the ATV. You may also regain traction unexpectedly, which may cause the ATV to overturn. HOW TO AVOID THE HAZARD On slippery surfaces, such as ice, go slowly and be very cautions in order to reduce the chance of skidding or sliding out of control.
  • Page 58 OPERATION WARNINGS POTENTIAL HAZARD Improperly operating over obstacles. WHAT CAN HAPPEN Could cause loss of control or a collision. Could cause the ATV to overturn. HOW TO AVOID THE HAZARD Before operating in a new area, check for obstacles. Use extreme caution when riding over large obstacle, such as large rocks or fallen trees.
  • Page 59 OPERATION WARNINGS POTENTIAL HAZARD Riding on frozen lakes and rivers. WHAT CAN HAPPEN Severe injury or death can result if the ATV and/or the operator break through the ice. HOW TO AVOID THE HAZARD Never ride your ATV on a frozen body of water before you are sure the ice is thick enough and sound enough to support the machine and its operator, as well as the force that is created by a moving vehicle.
  • Page 60 OPERATION WARNINGS POTENTIAL HAZARD Operating this ATV through deep or fast following water. WHAT CAN HAPPEN Tires may float, causing loss of traction and loss of control, which could lead to an accident. HOW TO AVOID THE HAZARD Avoid operating the ATV through deep or fast flowing water. If you cannot avoid water which exceeds the recommended maximum depth, go slowly, balance your weight carefully avoiding sudden movement, maintain a slow and steady forward motion, do not make sudden turns or stops, and do not make sudden throttle...
  • Page 61 OPERATION WARNINGS POTENTIAL HAZARD Operating this ATV with improperly tires, or with improper or uneven tire pressure. WHAT CAN HAPPEN Use of improper tires on this ATV, or operation of this ATV with improper or uneven tire pressure, may cause loss of control, and increases the risk of an accident. HOW TO AVOID THE HAZARD Always use the size and type tires specified the Owner’s Manual Supplement for this vehicle.
  • Page 62 OPERATION WARNINGS POTENTIAL HAZARD Overloading this ATV WHAT CAN HAPPEN Could cause changes in vehicle handling which could lead to an accident. HOW TO AVOID THE HAZARD Never exceed the stated load capacity for this ATV. Cargo should be properly distributed and securely attached. Warning Do not ride this vehicle without battery properly installed.
  • Page 63 OPERATION WARNINGS After a rollover or an accident, have a qualified service dealer check the complete machine including, but not limited to, brakes, throttle and steering for possible damage. Safe operation of this rider active vehicle requires good judgment and physical skills.
  • Page 64 OPERATION WARNINGS POTENTIAL HAZARD Operating this ATV with improper modifications. WHAT CAN HAPPEN Improper installation of accessories or modification of this vehicle may cause changes in handling which in some situations could lead to an accident. HOW TO AVOID THE HAZARD Never modify this ATV through improper installation or use of accessories.

  • Page 65: Daily Pre-Ride Inspection

    DAILY PRE-RIDE INSPECTION This ATV must be inspected each time before riding to ensure it is in proper working order. If proper inspection is not done, service injury or death could result. Use the following checklist to verify your machine is in proper working order each time you ride.
  • Page 66 DAILY PRE-RIDE INSPECTION 6. Engine stop switch-check for proper function. 7. Wheels-check for tightness of wheel nuts and axle nuts; check that axle nuts are secured by cotter pins. 8. Drive chain-condition and slack; refer to drive chain adjustment. 9. Air cleaner element-check for dirt; clean or replace. 10.

  • Page 67: Correct Way Driving

    CORRECT WAY DRIVING Inspection Inspect the following items before operating the ATVs: ˙ Check the fuel level ˙ Check the oil level (if the oil lamp keep flashing, please refill oil) ˙ Check the tire pressure ˙ Check the brake operating situation ˙...
  • Page 68 CORRECT WAY DRIVING Operating For your safety concern, please operate the vehicle on an open and safe area. Never allow anyone under 16 years of age to operate this ATV. ˙ Start the engine and warm it up for few minutes ˙...
  • Page 69 CORRECT WAY DRIVING Parking ˙ Park the vehicle on the level ground ˙ Stop the engine by turning the main switch to proper position. (If you stop the engine by pushing the engine stop switch, please turn the main switch to “OFF” position, too.) ˙...

  • Page 70: Troubleshooting

    TROUBLESHOOTING Procedures The following information is provided to help you identify probable causes for ques- tions you may have about the operation of your ATV. See your dealer with any additional questions you may have. ENGINE CRANKS BUT FAILS TO START No Fuel Water in Fuel Spark Plug...
  • Page 71 TROUBLESHOOTING ENGINE STOPS OR LOSES POWER Engine No Fuel Spark Plug Overheated Fouled Clean Radiator Screen and Turn Fuel Air Filter Radiator Core Valve to “Res” Clogged (liquid cooled models) Fuel Vent Electric Line Kinked Throttle Control Clean Engine Or Plugged Malfunction Exterior Contact your...

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