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Bobrick ClassicSeries 1540 Installation Instructions Manual

High pressure laminate (hpl) toilet partitions with options
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INSTALLATION INSTRUCTIONS
HIGH PRESSURE LAMINATE (HPL) TOILET PARTITIONS
1540 ClassicSeries
with Options
®
FLOOR
ANCHORED
OVERHEAD
BRACED
CEILING
HUNG
Form No. 1540-69 (Revised 9/29/17)
© 2017 Bobrick Washroom Equipment, Inc.
Printed in U.S.A.

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Summary of Contents for Bobrick ClassicSeries 1540

  • Page 1 INSTALLATION INSTRUCTIONS HIGH PRESSURE LAMINATE (HPL) TOILET PARTITIONS 1540 ClassicSeries with Options ® FLOOR ANCHORED OVERHEAD BRACED CEILING HUNG Form No. 1540-69 (Revised 9/29/17) © 2017 Bobrick Washroom Equipment, Inc. Printed in U.S.A.

  • Page 2: Table Of Contents

    Bobrick. Confi rm that adequate backing is present Chalk Line in wall, ceiling and fl oors prior to installation. B. This installation booklet must be used with the Bobrick Plumb-bob layout sheets. C. You may verify hardware receipt by cross-referencing...

  • Page 3: Lay Out All Anchor Locations

    X Dim. = Stile Edge to Centerline of Mounting Hole. Y Dim. = Centerline-to-Centerline of Mounting Hole. A. Refer to Bobrick layout sheets for component locations on your specific application. B. From back wall, measure and mark the location of the stile centerline. Stile centerline = 1/2" (13mm) + panel length + gaps specified on layout sheets.

  • Page 4: Install All Anchors

    Fig. 2c: Detail of Ceiling Anchor. NOTE: Ceiling anchors are to be installed before finished ceiling is applied. All structural framing is to be furnished by others. For Bobrick recommendations, refer to Bobrick Form No. TB-32. A. Drill 7/16" (11mm) diameter hole through structural Threaded Rod beam.
  • Page 5 Qty. (2) F-bracket Stile to Wall Packet Qty. (2) F-bracket F-bracket 1002358 Qty. (2) 1002358 Qty. (2) Stile to Wall Packet Stile to Wall Packet Page 5 Form No. 1540-69 r9/29/17 © 2017 Bobrick Washroom Equipment, Inc. Printed in U.S.A.
  • Page 6 Qty. (3) Qty. (3) No hardware is exposed on the Y-bracket outside of stall. Qty. (3) Y-bracket Y-bracket Qty. (3) Qty. (3) Page 6 Form No. 1540-69 r9/29/17 © 2017 Bobrick Washroom Equipment, Inc. Printed in U.S.A.

  • Page 7: Install Wall Brackets

    C. Use #19 (.166) drill bit (4.2mm) x 2" (50mm) pilot hole into adequate wall backing. D. Secure wall brackets with #12 x 2" (M5.5 x 50mm) screws. These mounting points require wall backing. Obtain Dimension from Bobrick Layout Sheet. Fig. 3a: Front-Entry Corner Layout with Wall Fig. 3b: Floor-Anchored or Ceiling-Hung Post Alcove Open Layout.
  • Page 8 13-1/4'' (34cm) These mounting points require wall backing. 18'' (46cm) Obtain Dimension from Bobrick Layout Sheet. Floor Anchors WALL POST #1002254 A. Determine the location and hand of the 1" x 1-1/2" (25 x 40mm) stainless steel wall post being installed. Outside edge of wall post to be Fig.

  • Page 9: Position Panels

    STEP 5 INSTALL STILE-TO-PANEL BRACKETS CAUTION: Panel centerline is not always on the stile centerline. Refer to Bobrick Layout Sheets for panel offsets. A. Measure and mark the centerlines for two (2) U-brackets per stile. B. Using U-bracket as a template, mark the location of all mounting holes. Use a 3/16" (5mm) drill bit for 5/8" (16mm) deep pilot holes.
  • Page 10 Fig. 5b: Overhead-Braced Ceiling-Hung Bracket Bracket Placement. Placement. CAUTION: Panel centerline is not Panel Centerline always on the stile centerline. Refer to Bobrick Layout Sheets for panel Panel Centerline 18'' offsets. (46cm) A. Measure and mark the centerlines (15cm) for three (3) U- or L-brackets per 41'' stile.
  • Page 11 C. Fasten brackets to panels with #14 x 5/8" (6.4 x 16mm) screws or 1002500 for stainless steel option. D. Use level to plumb stiles. Place shims between panels and wall. E. Set door openings to be square, plumb and true per Bobrick Layout Sheets. Tighten hex nuts on stile anchoring system.

  • Page 12: Install Headrail (If Applicable)

    INSTALL HEADRAIL (IF APPLICABLE) STEP 7 Note: Bobrick provides headrail in 84" (213cm) long G. Drill 3/16'' (.187) x 2" (50mm) pilot holes in wall. Fasten headrail L-bracket to wall using #12 x 2" (M5.5 x sections. Headrail seams must be located over stiles.

  • Page 13: Install Inswing Doors

    Slide Latch Door Stop F-Bracket Keeper & Inside Doorstop Hinge View Fig. 8c: Perpendicular Stile Inswing Stile Stile Mounting Location of Latch and Keeper. Door Through-Bolts Page 13 Form No. 1540-69 r9/29/17 © 2017 Bobrick Washroom Equipment, Inc. Printed in U.S.A.

  • Page 14: Install Outswing Doors

    Fig. 9d: Top View In-Line Stile Mounting Location Keeper/Door Stop of Latch and Keeper. Outside View Door Fig. 9c: Perpendicular Stile Stile Door Mounting Location of Keeper. Handle Page 14 Form No. 1540-69 r9/29/17 © 2017 Bobrick Washroom Equipment, Inc. Printed in U.S.A.

  • Page 15: Install Shoes

    FINISHING AND CLEANUP A. Remove any exposed labels from the components of toilet compartments. B. Clean surfaces as needed. CAUTION: Do not use cleaners containing acid on Bobrick toilet compartments. For example, tile cleaners containing acid may attack the stainless steel hardware.
  • Page 16 In the United States: BOBRICK WASHROOM EQUIPMENT, INC. 200 Commerce Drive, Clifton Park, NY 12065-1350, Telephone: (518) 877-7444 • FAX: 518-877-5029 6901 Tujunga Ave, North Hollywood, CA 91605-6213: (818) 982-9600 • FAX: 818-503-1102 or email customerservice@bobrick.com In Canada: BOBRICK WASHROOM EQUIPMENT COMPANY 45 Rolark Drive, Scarborough, Ontario M1R 3B1 •...