Baumuller b maXX 5000 BM5800 Series Instruction Handbook Manual
  1. Manuals
  2. Brands
  3. Baumuller Manuals
  4. Controller
  5. b maXX 5000 BM5800 Series
  6. Instruction handbook manual
Baumuller b maXX 5000 BM5800 Series Instruction Handbook Manual

Baumuller b maXX 5000 BM5800 Series Instruction Handbook Manual

Multi-axis controller
Hide thumbs
Table of Contents

Advertisement

Quick Links

Instruction handbook
English
Language
Translation
Document No. 5.16027.04
Part No.
464136
Edition
22-May-2019
E
5.16027.04
Read the Instruction handbook before starting any work!
b maXX 5000
BM5800
Multi-axis controller

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the b maXX 5000 BM5800 Series and is the answer not in the manual?

Questions and answers

Related Manuals for Baumuller b maXX 5000 BM5800 Series

Summary of Contents for Baumuller b maXX 5000 BM5800 Series

  • Page 1 Instruction handbook English Language Translation Document No. 5.16027.04 Part No. 464136 Edition 22-May-2019  b maXX 5000 BM5800 Multi-axis controller Read the Instruction handbook before starting any work! 5.16027.04...
  • Page 2 Copyright This Instruction handbook may be copied by the owner in any quantity, but only for internal use. This Instruction handbook may not be copied or reproduced, in whole or in part, for any other purposes. The use and disclosure of information contained in this Instruction handbook are not permit- ted....

  • Page 3: Table Of Contents

    Table of Contents General ..............Information on the instruction handbook .
  • Page 4 Table of Contents Design and Operation ........... . . 45 Design .
  • Page 5 Table of Contents 7.11.7 Fast digital inputs ........... . 95 7.11.8 Encoder evaluation .
  • Page 6 Table of Contents 12 Shutdown, Storage ............155 12.1 Safety instructions .

  • Page 7: General

    ENERAL Information on the instruction handbook These instruction handbook provides important information on handling the device. A pre- requisite for safe work is compliance with all specified safety notes and procedural in- structions. Additionally, the valid accident prevention regulations and general safety regulations ap- plicable to the scope of application the device must be complied with.

  • Page 8: Limitation Of Liability

    Limitation of liability CAUTION! ..points out a potentially dangerous situation that could lead to minor or slight inju- ries if not avoided. NOTICE! ..points out a potentially dangerous situation that could lead to material damage if not avoided. Recommen- dations NOTE! ..highlights useful tips and recommendations, as well as information for efficient and problem-free use.

  • Page 9: Copyright Protection

    General Copyright protection The instruction handbook must be treated confidentially. It is to be used exclusively by personnel who work with the device. The consignment of the instruction handbook to third persons without the written permission of the manufacturer is prohibited. NOTE! The specific contents, text, drawings, images and other representations are copy- righted and subject to industrial property rights.

  • Page 10: Spare Parts

    Spare parts Spare parts WARNING! False or flawed spare parts can lead to damage, malfunction or complete fail- ure, thus endangering safety. Therefore: m Only use original spare parts of the manufacturer. Procure spare parts through an authorized dealer or directly from the manufacturer. Refer to ZAccessories and spare parts–...

  • Page 11: List Of Other Applicable Documents

    General 1.11 List of other applicable documents   Instruction  handbook Doc.-No. Part No. Part No. German English Instruction handbook b maXX 5000, 5100, 5300 5.09021 439682 439682 Instruction handbook b maXX 5500, 5600, 5700 5.13008 446683 446684 Instruction handbook b maXX 5800 5.16027 464134 464136...
  • Page 12 1.11 List of other applicable documents Instruction handbook b maXX 5800 Document No. 5.16027.04 Baumüller Nürnberg GmbH of 174...

  • Page 13: Safety

    AFETY This section provides an overview of all of the important safety aspects for optimum pro- tection of personnel as well as for the safe and problem-free operation. Contents of the Instruction handbook Each person who is tasked with performing work on or with the device must have read and understood the instruction handbook before working with the device.

  • Page 14: Usage For The Intended Purpose

    Usage for the intended purpose Usage for the intended purpose The device is conceived and constructed exclusively for usage compliant with its intended purpose described in these instruction handbook. The devices of the model series b maXX 5000 are either mains rectifier or active mains rectifier in combination with axis units or multi-axis controllers or decentralized drive solu- tions.

  • Page 15: Risk Assessment According Eu Directive

    Safety Risk assessment according EU Directive Check the quality of the earth connection:  Earth current - before connecting the device to the power supply for the first time and  - within the recommended service intervals Requirements: m Cross section of the grounding cable according EN 61800-5-1 m Note the required torque of connection! m Grounded mounting plate made of metal m Mains filter, device and shielding of the motor cable are on the same HF potential...

  • Page 16: Wiring Of The Power Cables

    Risk assessment according EU Directive Mounting Unprotected hands can be injured at the sharp edges of the device. m Wear safety gloves! Unprotected eyes can be injured by thrown up metal particles caused by drilling or making cut-outs. m Wear safety glasses! Short-circuit in In case of a short-circuit high current flows.

  • Page 17: Responsibility Of The Operating Company

    Safety Responsibility of the operating company The device is used in commercial areas. Thus, the proprietor of the device is subject to the legal work safety regulations. Along with the notes on work safety in these instruction handbook, the safety, accident prevention and environmental protection regulations valid for the area of application of this device must be complied with.

  • Page 18: Training Of The Personnel

    Training of the personnel Training of the personnel WARNING! Risk of injury due to insufficient qualifications! Improper handling can lead to significant personal injury and material damage. Therefore: m Certain activities can only be performed by the persons stated in the respective chapters of these instruction handbook.

  • Page 19: Personal Protective Equipment

    Safety Personal protective equipment The wearing of personal protective equipment is required when working in order to mini- mize health and safety risks. m The protective equipment necessary for each respective type of work shall always be worn during work. m The personal safety signs present in each working area must be observed.

  • Page 20: Special Hazards

    Special hazards Special hazards In the following section, the remaining marginal risks will be stated that have been iden- tified as a result of the hazard analysis. Observe the safety notes listed here and the warning notes in the further chapters of this Instruction handbook to reduce health risks and dangerous situations.

  • Page 21: Fire Fighting

    Safety Moving compo- nents WARNING! Risk of injury from moving components! Rotating components and/or components moving linearly can result in severe injury. Therefore: m Do not touch moving components during operation. m Do not open any covering during operation. m The amount of residual mechanical energy depends on the application. Powered components still turn/move for a certain length of time even after the power supply has been switched off.

  • Page 22: Safety Equipment

    2.11 Safety equipment 2.11 Safety equipment WARNING! Risk of fatal injury due to non-functional safety equipment! Safety equipment provides for the highest level of safety in a facility. Even if safety equipment makes work processes more awkward, under no circumstances may they be circumvented.

  • Page 23: Signs And Labels

    Safety 2.13 Signs and labels The following symbols and information signs are located in the working area. They refer to the immediate vicinity in which they are affixed. WARNING! Risk of injury due to illegible symbols! Over the course of time, stickers and symbols on the device can become dirty or oth- erwise unrecognizable.
  • Page 24 2.13 Signs and labels CAUTION! Risk of injury due to hot surface! When in operation, the top of the device can heat up to temperatures > 70 °C! Therefore: m Wear protective gloves  Abbildung 2: Signs and labels BM58XX Instruction handbook b maXX 5800 Document No.
  • Page 25 Safety  Signs and labels devices  with safety level NOTE! Only a device, marked with the TÜV Rheinland certification label and the safety label fulfills a certified safety function within the meaning of PL classification according ISO 13849 or SIL according EN 61800. Instruction handbook b maXX 5800 Document No.
  • Page 26 2.13 Signs and labels Instruction handbook b maXX 5800 Document No. 5.16027.04 Baumüller Nürnberg GmbH of 174...

  • Page 27: Technical Data

    ECHNICAL DATA Dimensions The following drawings show the main dimensions of the devices in millimeters [mm]. The space requirements in the control cabinet are also determined based on these drawings. To make the necessary drill holes/cutout sections, use the drawings inZDrilling pattern–...

  • Page 28: Bm5807-S Dimensions

    Dimensions 3.1.1 BM5807-S dimensions Standard air cooling, cooling within the control cabinet. Figure 3: BM5807-S dimensions *: Observe minimum clearance Please follow the notes for mounting and ZCooling– on page 35. Instruction handbook b maXX 5800 Document No. 5.16027.04 Baumüller Nürnberg GmbH of 174...

  • Page 29: Bm5807-A Dimension

    Technical data 3.1.2 BM5807-A dimension Air cooling outside the control cabinet, through hole air cooling Figure 4: BM5807-A dimensions *: Observe minimum clearance Please follow the notes for mounting and ZCooling– on page 35. Weight Device Weight BM5807-S Max. 12 kg BM5807-A Max.

  • Page 30: Operating Conditions

    Operating conditions Operating conditions 3.3.1 Requirements for control voltage / 24 V power supply Power supply Figure 5: Control voltage / 24 V power supply NOTE! The input current of the 24 V power supply is limited to 16 A when using a BM5800 multi-axis controller.

  • Page 31: Required Environmental Conditions

    Technical data 3.3.3 Required environmental conditions Transport temperature range - 25 °C bis + 70 °C Transport climate class (K) 2 K 3 EN 60721-3-2 Storage temperature range - 25 °C bis + 55 °C Storage climate class 1 K 4 EN 60721-3-1 Operational temperature range Min.

  • Page 32: Correction Values At Changed Operation Conditions

    Operating conditions 3.3.4 Correction values at changed operation conditions The correction values of the permitted output power and output current must be multi- plied, if the devices b maXX 5800 are used at operation conditions with different correc- tion values. The following correction values are to be considered if nothing other is specified at the „Electrical data“...

  • Page 33: Correction Value K In Dependence On The Installation Altitude H

    Technical data Correction value installation altitude Installation altitude H Figure 7: Correction value k in dependence on the installation altitude H The permitted output current I (adjusted output rated current) is calculated accord- permitted ing following formula:   permitted rated Output rated current at 40 °C and up to 1000 m, rated...

  • Page 34: Correction Values Dc Link Voltage

    Operating conditions Examples: = 1.2 T (25 °C) = 0.8 H (3000 m) = 0.96  0.79 Operation permitted T (25 °C) H (3000 m) 0.96 permitted rated = 1.27 T (20 °C) = 0.95 H (1500 m) = 1.20  0.79 Operation permitted T (20 °C) H (1500 m)

  • Page 35: Cooling

    Technical data 3.3.5 Cooling Cooling air temperature Min. 5 °C to max. 55 °C (rated temperature: 40 °C) Refer to ZCorrection values for the output current– from page 32 Cooling air requirement Depends on the device, refer to ZElectrical data– from page 36 Air temperature in the entire intake area of the device.

  • Page 36: Electrical Data

    Electrical data Electrical data NOTE! Depending on the configuration up to 3 axis modules with the type code -XXXXXX- are integrated in the b maXX 5800 device. The power ratings can be different depending on the cooling type BM5807-XG, too. Refer to also ZType code–...
  • Page 37 Technical data BM5807- BM5807- BM5807- BM5807- BM5807- BM5807- -31XXXX- -31XXXX- -32XXXX- -32XXXX- -33XXXX- -33XXXX- 1) 9) Input rated power 13.4 kW 22.4 kW 33.6 kW 60 V - 760 V DC link voltage (U DC link capacity (internal) 330 µF 660 µF 1175 µF 240 s...

  • Page 38: Single Axis Modules

    Electrical data 3.4.2 Single axis modules BM5807-SG BM5807-AG BM5807-SG BM5807-AG -22XXXX- -22XXXX- -24XXXX- -24XXXX- Input rated power 1.75 kW 2.8 kW 3.5 kW 5 kW DC link voltage (U 60 V - 760 V DC link capacity (internal) 235 µF DC link discharge time (internal DC link capacity) 250 s 1) 3)
  • Page 39 Technical data BM5807- BM5807- BM5807- BM5807- BM5807- BM5807- -26XXXX- -26XXXX- -27XXXX- -27XXXX- -28XXXX- -28XXXX- Input rated power 6.7 kW 11.2 kW 16.8 kW 60 V - 760 V DC link voltage (U DC link capacity (internal) 165 µF 330 µF 495 µF 120 s 240 s...
  • Page 40 Electrical data All rated values are based on a DC link voltage of 640 V, a control voltage of 24 V and a surrounding tem- perature of 40 °C and the switching frequency specified. The input current must be reduced between 40 °C and 55 °C, refer to correction values at changed operation conditions ZFigure 6–...

  • Page 41: Output Frequency-Dependent Current Derating

    Technical data 3.4.3 Output frequency-dependent current derating All Baumüller devices have been developed so that the rated output current, as stated, are only continuously permitted (i. e. in S1 operation) with an electrical output frequency of 15 Hz or higher. If the static inverter output frequency is smaller than 15 Hz and the frequency is between 0 and 15 Hz for more than 5 seconds, then the continuously per- missible output current must be reduced according to the following characteristic curve.

  • Page 42: Load Cycle According En61800-6

    Electrical data 3.4.4 Load cycle according EN61800-6 Operation with constant load Figure 11: Typical current-time diagram: operation with constant load BM5807- at 2 kHz at 4 kHz at 8 kHz at 16 kHz -SG-23XXXX 2 x 3 A (100 % I 2 x 2.1 A (70 % I -SG-24XXXX 2 x 6 A (100 % I...

  • Page 43: Typical Current-Time Diagram: Intermittent Load Cycle With Peak Value

    Technical data NOTE! Precondition for the following load cycles: Output frequency  100 Hz! Intermittent load cycle with peak value Figure 12: Typical current-time diagram: intermittent load cycle with peak value This term is valid for possible load cycles:  ...

  • Page 44: Typical Current-Time Diagram: Intermittent Load Cycle

    Electrical data Intermittent load cycle Figure 13: Typical current-time diagram: Intermittent load cycle This term is valid for possible load cycles:   I    rated BM5807 with with with with with with = 60 % I = 300 % I = 200% I = 150% I = 60 % I...

  • Page 45: Design And Operation

    ESIGN AND PERATION Design The b maXX 5000 series consists of an (active) mains rectifier unit and one or more axis units, double axis units or multi-axis controllers. The possible number of axis units and multi-axis controllers depends on the connected load of the DC link of the mains rectifier unit.
  • Page 46 Design b maXX 58XX Multi-axis controller safety This is a motor inverter that is supplied from a mains rectifier unit or active mains rectifier unit via the DC link. From the DC voltage at the DC link, the inverters on the output side produce a three- phase current system with variable frequency and voltage for operation of several con- nected motors.

  • Page 47: Identification Of The Device

    Design and Operation Identification of the device 4.2.1 Part number Figure 14: Part number - front Instruction handbook b maXX 5800 Document No. 5.16027.04 of 174...

  • Page 48: Type Plate

    Identification of the device 4.2.2 Type plate Examples of the locations where the type plate is affixed are shown in the figure. Among other things, the type plate also shows the type code of the device. Figure 15: Affixing of the type plate Instruction handbook b maXX 5800 Document No.

  • Page 49: Type Code

    Design and Operation 4.2.3 Type code The type code has the format: BM58XX -XX-XXXXXX-XXXXXX-XXXXXX-XXX-XXXX-XXXX-EXX The type code is explained in the following table. BM58XX-XX-XXXXXX-XXXXXX-XXXXXX-XXX-XXXX-XXXX-EXX Device generation BM58XX-XX-XXXXXX-XXXXXX-XXXXXX-XXX-XXXX-XXXX-EXX Device design 0: Mains rectifier 1: Active mains rectifier 3: Axis unit safety 5: Basic unit/power module safety 6: Basic unit/power module safety, ...
  • Page 50 Identification of the device Axis module 1 Axis module 2 Axis module 3 BM58XX-XX-XXXXXX-XXXXXX-XXXXXX-XXX-XXXX-XXXX-EXX Axis module 1 / 2 / 3 00 Not existing 22 1 x 3 A 22 1 x 4,5 A (cooling type A, only) 23 2 x 3 A 23 2 x 4,5 A (cooling type A, only) 24 1 x 6 A 24 1 x 8,5 A (cooling type A, only)
  • Page 51 Design and Operation BM58XX-XX-XXXXXX-XXXXXX-XXXXXX-XXX-XXXX-XXXX-EXX Fieldbus configuration 0: No fieldbus ® 1: EtherCAT 2: VARAN ® 3: CANopen 4: POWERLINK 5: Profinet IRT ® 6: Sercos ® 7: EtherCAT BM58XX-XX-XXXXXX-XXXXXX-XXXXXX-XXX-XXXX-XXXX-EXX Additional functions 00: No additional function 10: Connection of external power units 01: IEE with external power supply 03: SIE with internal power supply 04: SVP-001-001...

  • Page 52: Ul Notes

    UL notes UL notes The notes below must be observed in case you consider UL 508 C. ZRequired environmental conditions– on page 31 n Note the maximum surrounding air temperature. n Use in a pollution degree 2 environment only. ZDesign– on page 45 n Multi axis controller are allowed to be used only in combination with mains rectifiers (BM5031, BM5032, BM5043, BM5044, BM5174).

  • Page 53: Display And Operating Elements

    Design and Operation Display and operating elements NOTE! Depending on the configuration not all display and operating elements are available! 4.4.1 Minimum configuration BM58XX H1 Fieldbus, depending on the type (refer to ZType code– from page 49) Meaning: H31 BM58XX-XX-XXXXXX-XXXXXX-XXXXXX-XX1- BM58XX-XX-XXXXXX-XXXXXX-XXXXXX-XX7- ®...

  • Page 54: Maximum Configuration Bm58Xx

    Display and operating elements 4.4.2 Maximum configuration BM58XX Service interface (option) H1 7 segment display 1 (option) 7 segment display 2 (option) Display controller state Meaning refer to ZOption: 7-segment display– on page 56  LED H21 - H24 LED 1 (option) H11 - H14 LED 2 (option) Meaning refer to...

  • Page 55: Led Display

    Design and Operation 4.4.2.1 LED display Naming on the Meaning front plate Power on / pulse enable 24 V available H1 green: Power ON Error display H2 rot: Error state device 4.4.2.2 Option: LED display Naming on the Internal Meaning front plate identification 1.1 green...

  • Page 56: Option: 7-Segment Display

    Display and operating elements 4.4.2.3 Option: 7-segment display Refer to parameter manual for detailed description of drive states and state transitions. 0: Low, 1: High State  Display Meaning drive manager NOT READY TO SWITCH ON Drive message „Not ready for switching power on“ SWITCH-ON INHIBIT Inhibit voltage, e.g.

  • Page 57: Led Display Fieldbus

    Design and Operation 4.4.3 LED display fieldbus ® LED EtherCAT Type code BM58XX-XX-XXXXXX-XXXXXX-XXXXXX-XX1- BM58XX-XX-XXXXXX-XXXXXX-XXXXXX-XX7- Naming on the  Meaning Blinking pattern front plate H31 (green) X3 Link / Act Off: No connection Connection Blinking: Data transfer H32 (yellow) ERROR ERROR (receiver error Phy1/Phy2) H41 (green) X4 Link / Act Off:...
  • Page 58 Display and operating elements Type code ® POWERLINK BM58XX-XX-XXXXXX-XXXXXX-XXXXXX-XX4- Naming on the  Meaning Blinking pattern front plate H31 (green) X3 Link / Act Off: No connection Connection Blinking: Data transfer H32 (yellow) ERROR Off: NMT_CT3, NMT_CT7, NMT_GT2 NMT_CT11, NMT_GT6 Blinking: Configuration error (e.g.

  • Page 59: Transport And Packaging

    RANSPORT AND ACKAGING Safety notes for transport NOTICE! Damage due to unauthorized transport! Transport handled by untrained personnel can lead to a substantial amount of mate- rial damage. Therefore: m The unloading of the packages upon delivery as well as the in-house transport should only be done by trained personnel.

  • Page 60: Transport Inspection

    Transport inspection Transport inspection Upon receiving the delivered goods, immediately examine them for completeness and transport damage. If there is outwardly visible transport damage, proceed as follows: m Do not accept the delivery or conditionally accept it with reservations. m Note the extent of the damage on the transport documents or on the delivery note of the transport agent.

  • Page 61: Mounting

    OUNTING The device is intended for mounting in a control cabinet. Mounting comprises the following steps: 1 Mounting preparation  (for drilling holes/cutting out sections, refer to ZDrilling pattern– from page 65) 2 Mounting the device (for fixing, refer to ZMounting instructions–...
  • Page 62 Safety notes WARNING! Danger as a result of faulty mounting! The mounting requires qualified personnel with adequate experience. Faulty mount- ing can lead to life-threatening situations or substantial material damage. Therefore: m Only allow mounting to be performed by employees of the manufacturer or by oth- er qualified personnel.

  • Page 63: Danger Area Near The Mechanical Mounting

    Mounting CAUTION! Danger due to sharp edges. If the device is lifted with unprotected hands during mounting, palms or fingers can be cut. If the device falls, feet could be injured. Figure 18: Danger area near the mechanical mounting Therefore: m Ensure that only qualified personnel, who are familiar with the safety notes and as- sembly instructions, mount this device.

  • Page 64: Preparing For Mounting

    Preparing for mounting Preparing for mounting Based on the planning documents and the drilling patterns (refer to ZDrilling pattern– from page 65), the cutout sections and the positions of the attachment drill holes can be determined. NOTICE! Property damage due to conductive contamination. Therefore: m When performing installation work of any kind, it must be ensured that no foreign material (e.g.

  • Page 65: Drilling Pattern

    Mounting 6.2.1 Drilling pattern Use the drilling pattern to make the necessary drill holes/cutout sections. NOTE! Consider the minimum clearances for cooling when making the drill holes. All dimensions in millimeters [mm]. Further notes refer to ZDimensions– from page 27 and ZCooling–...

  • Page 66: Mounting Instructions

    Mounting instructions For all  BM5807-S, BM5807-A versions: BM5807 BM517X BM537X *: Relative tolerance of discretionary divisions: ±0.1 mm Figure 20: Drilling pattern without mounting rail for all versions Mounting instructions There are different mounting procedure. Each mounting procedure is described in a drawing (refer to ZFigure 21–...

  • Page 67: Mounting With Mounting Rail

    Mounting 6.3.1 Mounting with mounting rail After attaching the mounting rail, push the device from below beneath the upper fastening bolts (1). Then, tilt the device on the mounting plate (2) and slide onto the mounting rail (3). Finally, tighten the upper fastening and grounding bolts (4). Figure 21: Mounting instructions BM58XX-S, with mounting rail Device...

  • Page 68: Mounting Without Mounting Rail

    Mounting instructions 6.3.2 Mounting without mounting rail Push the device from below beneath the upper fastening bolts (1). Then, tilt the device on the mounting plate (2) and slide into the fastening bolts (3). Finally, tighten all fastening and grounding bolts (4). Abbildung 22: Mounting instructions BM580XX without mounting rail Device BM5807...

  • Page 69: Mounting Of The Dc Link Bar

    Mounting 6.3.3 Mounting of the DC link bar Observe the following items when mounting the DC link bar: m Position of the chamber-bevel (detail Y)on bottom Position of the screw thread (detail Z) on top.  The correctly mounting of the distance bushings makes it easier to disassemble the unit in case of service and ensures the captivity of the distance bushings.

  • Page 70: Demounting

    Mounting instructions m DC link bar Observe the correct mounting of the DC link bar. There should no mechanical stress affect to the drill hole. WRONG CORRECT Figure 25: Mounting of the DC link bar NOTE! The DC link bar must not overlap the first or last fixing bolt of the rack system. Cut the DC link bar therefore.

  • Page 71: Installation

    NSTALLATION This chapter describes the electrical installation of the device. The mechanical mounting is described in ZMounting– from page 61. Initial commissioning is described in the parameter manual in the chapter Commission- ing. Prior to installation, ensure that the technical prerequisites have been fulfilled: 1 Check the demands on the electrical mains.

  • Page 72: Hazard Areas During Electrical Installation

    Safety notes WARNING! Danger due to faulty installation and initial commissioning! Installation and initial commissioning require qualified personnel with adequate expe- rience. Faulty installation can lead to life-threatening situations or substantial material damage. Therefore: m Only allow installation and initial commissioning to be performed by employees of the manufacturer or by other qualified personnel.

  • Page 73: Voltage Test

    Installation Danger from  residual energy DANGER! Risk of fatal injury from electrical current! Stored electric charge. Discharge time of the modular system = discharge time of the device with the longest DC link discharge time in the modular system. Refer toZElectrical data–...

  • Page 74: Demands On The Electrical Mains

    Demands on the electrical mains Demands on the electrical mains For all important data, refer to ZRequirements for control voltage / 24 V power supply– from page 30. Minor deviations from requirements in the electrical mains can lead to malfunctioning of the device.

  • Page 75: Requirements For The Connection Cables

    Installation Requirements for the connection cables h Take into account IEC/EN 60204-1, chapter 13 when selecting the cable. h The protective ground cross section of the cable must be compliant with IEC/ EN 60204-1, section 5.2, Tab. 1. h A fixed connection for the protective ground conductor is mandatorily specified for op- eration of the device.

  • Page 76: Grounding Concept Of Mar And Side-By-Side Mounted System

    Grounding concept of MAR and side-by-side mounted system Grounding concept of MAR and side-by-side mounted system m Grounding concept MAR, each device is connected with PE on its own Power supply PE rail Figure 27: Grounding concept MAR, each device is connected with PE on its own (Active) mains rectifier unit: screw terminals for power supply connection and PE Multi axis controller 175 mm: screw terminals PE and motor connector 3 x (2 x 3-pin) Multi axis controller 175 mm: screw terminals PE and motor connector 3 x (2 x 3-pin)

  • Page 77: Grounding Concept Mar, Pe Connection From Device To Device

    Installation m Grounding concept MAR, PE-connection from device to device, cooling type S Power supply PE rail Figure 28: Grounding concept MAR, PE connection from device to device (Active) mains rectifier unit Multi axis controller 175 mm Multi axis controller 175 mm Mounting plate, thickness at least 3 mm NOTE! The first and last device must be connected directly with PE if the PE connection is...

  • Page 78: Installation Requirements With Regard To Emc

    Installation requirements with regard to EMC Installation requirements with regard to EMC NOTE! The emission of radio frequency interference (RFI) is to a great extent dependent on the wiring, spatial expansiveness and the arrangement of the components in the sys- tem.

  • Page 79: Shielding Plan Side-By-Side Mounted System

    Installation Shielding plan side-by-side mounted system The shielding of the motor cable as well as of the motor temperature cable must be con- nected electrically with the mounting plate or with shield sheet (refer to ZShielding con- nection with shield sheet– on page 80).

  • Page 80: Shielding Connection With Shield Sheet

    Shielding plan side-by-side mounted system 7.8.2 Shielding connection with shield sheet 7.8.2.1 Mounting shield sheet Refer to ZAccessories kit shielding– on page 153. Air-cooled devices Figure 29: Mounting shield sheet air-cooled devices Instruction handbook b maXX 5800 Document No. 5.16027.04 Baumüller Nürnberg GmbH of 174...

  • Page 81: Connecting The Shield

    Installation 7.8.2.2 Connecting the shield It is recommended to connect the shielding according following figure, refer to also  ZAccessories kit shielding– on page 153. Prepare motor cable according figure 2 Remove the motor temperature cable’s shield from the cable Wrap motor temperature cable around motor cable at least 1 turn, form no loop.
  • Page 82 Shielding plan side-by-side mounted system from below wrap conductive metallic adhesive tape around Motor temperature cable conductive metallic adhesive tape Motor cable Figure 31: Tape shield motor temperature cable around NOTE! The shielding of the motor temperature cable and the shielding of the motor cable is wrapped together with a conductive metallic adhesive tape.
  • Page 83 Installation 5 connect both shielding with shield clamp on the shield sheet, note locking torque of the fixing screw! NOTE! The shield must be connected to the mounting plate with a metallic clamp, if the op- tional shield sheet is not used! Motor tempera- ture cable Shield sheet...

  • Page 84: Requirements For The Motor Temperature Sensors

    Requirements for the motor temperature sensors Locking torque of the fixing screw: Axis module 1 / 2 / 3 Locking torque BM5807-SG -22XXXX-, 0.8 Nm -23XXXX-, cable diameter 5 - 20 mm -24XXXX-, shielding clamp width 24 mm -25XXXX-, -26XXXX-, -27XXXX-, -28XXXX- -31XXXX-,...

  • Page 85: Installation Procedure

    Installation 7.10 Installation procedure DANGER! Risk of fatal injury from electrical current! Electrically live parts are life-threatening. Therefore: m Make certain that the parts to be mounted (e.g. mains cables) and the mounting areas are de-energized for the entire duration of mounting the device. h Route all cables in an EMC-compatible manner.

  • Page 86: Connection Diagrams

    7.11 Connection diagrams 7.11 Connection diagrams NOTE! The identifiers 1C1 and 1D1 were taken over from DIN EN 60445. 1C1 is the connec- tion to the positive DC link cable/bar, and in the past was identified by Baumüller in some devices as ZK+. 1D1 is the connection to the negative DC link cable/bar, and in the past was identified by Baumüller in some devices as ZK-.

  • Page 87: Connection Diagram Axis Module -1 / -2 / -3 (Single Axis Module)

    Installation 7.11.2 Connection diagram axis module -1 / -2 / -3 (single axis module) STO function not assigned Motor brake Motor temperature 2 digital inputs Encoder not assigned Encoder Motor temperature Motor brake Figure 34: Connection diagram axis module 1 / 2 / 3 (single axis module) X1-1, X1-2, X1-3 Connection STO function, refer to ZOption: STO function–...

  • Page 88: Connection Diagram Axis Module -1 / -2 / -3 (Double Axis Module)

    7.11 Connection diagrams 7.11.3 Connection diagram axis module -1 / -2 / -3 (double axis module) Motor brake 2 STO function Motor temperature 2 Motor brake 1 Motor temperature 1 2 digital inputs Encoder 1 Encoder 2 Encoder Motor temperature 2 Motor brake Encoder...

  • Page 89: Connections Bm5800

    Installation 7.11.4 Connections BM5800 DC link X107-2 X107-1 X108-2 X108-1 X107-3 X108-3 Back side Figure 36: Connections BM5800 top / bottom Instruction handbook b maXX 5800 Document No. 5.16027.04 of 174...
  • Page 90 7.11 Connection diagrams X1-1 X1-2 X1-3 Option: STO function X2-1 X2-2 X2-3 Option: Digital inputs Additional digital inputs Fieldbus IN Fieldbus OUT X7-1 X7-2 Option: X7-3 Analog outputs Encoder 1 X8-1 X8-2 X8-3 Option encoder 2 X208-1 X207-1 X208-2 X207-2 X208-3 X207-3 Motor 2...

  • Page 91: Connection Data

    Installation 7.11.5 Connection data NOTE! To ensure sufficient current load capacity of the connections, adhere to the specified torques! Connections  on top/on bottom Connection Connection Torque Load capacity cross section method PE device Min. 10 mm² Cable lug for M5 Min. 2.2 Nm Max.
  • Page 92 7.11 Connection diagrams Connection cross section Connection Torque Load method capacity Motor PE Refer to motor cable Cable lug Min. 1.4 Nm Refer to for M4 Max. 1.8 Nm ZElectrical data– from page 36 Connection Connection Load capacity cross section method X200 (SELV/PELV) Max.
  • Page 93 Installation Connection Connection Load capacity cross section method X207-1/-2/-3 Max. 1.5 mm² Plug connector, Max. 2 A Motor temperature and motor spring-clamp brake motor 1 connection refer to ZMotor temperature and motor brake– on page X208-1/-2/-3 Max. 1.5 mm² Plug connector, Max.

  • Page 94: Option: Sto Function

    7.11 Connection diagrams 7.11.6 Option: STO function Axis module 1: X1-1 (SELV/PELV) Axis module 2: X1-2 (SELV/PELV) Axis module 3: X1-3 (SELV/PELV) Low  Digital input: voltage: -0.3 … 5 V High Voltage: 20 … 30 V Max. reaction time Max.

  • Page 95: Fast Digital Inputs

    Installation 7.11.7 Fast digital inputs Axis module 1: X2-1, Axis module 2: X2-2, Axis module 3: X2-3 Evaluation: Edge triggered, programmable Input current per input: 20 mA fast digital input Input delay: Max. 10 µs fast digital input Level: Low (0 … 5 V); High (12 …...

  • Page 96: Encoder Evaluation

    7.11 Connection diagrams 7.11.8 Encoder evaluation Axis module 1: X7-1, X8-1 Axis module 2: X7-2, X8-2 Axis module 3: X7-3, X8-3 Connector assignment depends on encoder selection. Encoder cables refer to ZEncoder cables– from page 144. Resolver  All encoders, that comply with the following technical specification, may also be used: evaluation Pole pair number The ratio between the pole pair number of the motor and...
  • Page 97 Installation ® Encoder  The encoder evaluation is provided with a HIPERFACE -interface. evaluation  The encoders, which meet the following technical specifications, can be used: ® HIPERFACE Voltage supply 10 V ® Signal level HIPERFACE - specification of the process data channel (~1 V ;...
  • Page 98 7.11 Connection diagrams Encoder evalua- The encoders, which meet the following technical specifications, can be used: tion with  ® EnDat 2.1 or SSI Voltage supply controlled Signal level ~1 V Current input Max. 250 mA GND encoder supply +5 V encoder supply Clock+ A + (COS +) A - (COS -)
  • Page 99 Installation Encoder  The encoders, which meet the following technical specifications, can be used: evaluation with ® EnDat Voltage supply controlled Signal level ~1 V Current input Max. 250 mA GND encoder supply +5 V encoder supply Clock+ Reserved * Reserved * Reserved * Reserved *...
  • Page 100 7.11 Connection diagrams Sine or square The encoders, which meet the following technical specifications, can be used: wave encoder evaluation Voltage supply controlled Signal level RS422 (TTL) for square wave incremental encoders ~1 Vss for sine incremental encoders Current input Max.
  • Page 101 Installation Encoder evalua- The encoders, which meet the following technical specifications, can be used: tion with ® HIPERFACE DSL ® Signal level HIPERFACE DSL Current input Max. 250 mA GND encoder supply 10 V encoder supply Reserved * Reserved * Reserved * Reserved * Reserved *...

  • Page 102: Motor Temperature And Motor Brake

    7.11 Connection diagrams 7.11.9 Motor temperature and motor brake Axis module 1: X207-1, X208-1 Axis module 2: X207-2, X208-2 Axis module 3: X207-3, X208-3 Pin assignment X207-1 / -2 / -3 Pin No. Assignment Motor brake 1- Motor 1 Feedback signal motor brake 1- motor temperature Motor temperature 1- and ...

  • Page 103: Option: Additional Fast Digital Inputs

    Installation 7.11.10Option: Additional fast digital inputs Evaluation: Edge triggered, programmable Input current per input: 20 mA fast digital input Input delay: Max. 10 µs fast digital input Level: Low (0 … 5 V); High (12 … 28 V) Galvanic separation: Optocoupler Short-circuit resistant Current limited...

  • Page 104: Fieldbus

    7.11 Connection diagrams 7.11.11Fieldbus ® ® EtherCAT Type code b maXX 5800 with EtherCAT CoE profile: BM58XX-XX-XXXXXX-XXXXXX-XXXXXX-XX1- ® Type code b maXX 5800 with EtherCAT SoE profile: BM58XX-XX-XXXXXX-XXXXXX-XXXXXX-XX7- ® X3 EtherCAT IN ® EtherCAT No. of bus connections 1 IN / 1 OUT Bus connection 2 x RJ 45 No.
  • Page 105 Installation VARAN Type code b maXX 5800 with VARAN profile: BM58XX-XX-XXXXXX-XXXXXX-XXXXXX-XX2- X3 VARAN IN VARAN OUT No. of bus connections 1 IN / 1 OUT Bus connection 2 x RJ 45 No. of parameters Refer to parameter handbook b maXX 5800 Data width of parameters 16 / 32 Bit Baud rates...
  • Page 106 7.11 Connection diagrams ® ® CANopen Type code b maXX 5800 with CANopen BM58XX-XX-XXXXXX-XXXXXX-XXXXXX-XX3- ® X3 CANopen IN ® CANopen 4 kByte DP-RAM, 256 kByte RAM,  Memory 1 MByte flash EPROM No. of bus connections 2, there are no rules for slot assignment Bus connection 2 x RJ45, 8-pin Baud rates...
  • Page 107 Installation ® POWERLINK Type code b maXX 5800 with POWERLINK BM58XX-XX-XXXXXX-XXXXXX-XXXXXX-XX4- X3 POWERLINK IN POWERLINK OUT No. of bus connections 1 IN / 1 OUT Bus connection 2 x RJ 45 No. of parameters Refer to parameter handbook b maXX 5800 Data width of parameters 16 / 32 Bit Baud rates...

  • Page 108: Option: Analog Outputs

    7.11 Connection diagrams 7.11.12Option: Analog outputs X6 Analog outputs Outputs Resolution 12 Bit Output voltage -10 V to +10 V Output current max. 1 mA Refreshing rate 62.5 µs Short-circuit proof Limited, max. 10 s 4 analog outputs are provided: Pin assignment X6 Pin No.

  • Page 109: Operation

    PERATION Basic information WARNING! Risk of injury due to improper operation! Improper operation can lead to severe personal injury or material damage. Therefore: m Perform all operational steps according to the details of these instruction hand- book. m Before beginning any work, ensure that all coverings and protective devices are installed and are functioning properly.

  • Page 110: Sto Function Option

    STO function option STO function option 8.1.1 Safety notes according function STO (Safe Torque Off) WARNING! m When STO is activated, the drive is not disconnected from power supply. m The safety function Safe Torque Off (STO) is not sufficient as the only safety function for drives which are affected by a permanent moment, for example, in case of suspended loads.

  • Page 111: Safety Levels And Safety Notes

    Operation 8.1.2 Safety levels and safety notes Type code BM5800 with safety function STO (Safe Torque Off): BM58XX-XX-XXXXXX-XXXXXX-XXXXXX-XXX-XXXX-XXXX-XX Safety function option: -XXXX1X- Safety function STO according EN ISO 13849-1 and EN 62061 Die Baumüller axis modules with type code  -XXXX1X- provides the safety function STO (Safe Torque Off).

  • Page 112: Function

    STO function option The STO function of the axis module with type code -XXXX1X- complies with the following safety levels and standards: m Characteristic data according IEC 61508-1 to 7 and IEC 62061 (data for use of the device as a subsystem in safety functions) Safety Integrity Level SIL CL 3 PFH: 3.6 x 10...

  • Page 113: Timing

    Operation 8.1.4 Timing Figure 38: Timing STO function : < 40 ms : max. 30 ms n The controller is enabled after max. 40 ms, when both voltages are activated. n The controller is disabled after max. 30 ms, when one voltage is deactivated. Instruction handbook b maXX 5800 Document No.

  • Page 114: Examples For Input Wiring

    STO function option 8.1.5 Examples for input wiring Depending on the input wiring of the STO function, the STO function can be operated with different safety components (emergency stop device, electronic safety sensor). The examples in the following sections show the wiring of the STO function for the operation with an emergency stop device, a safety light grid and the Baumüller Safety I/O terminal SO4000.
  • Page 115 Operation Operation with If the STO function is operated with a safety light grid or a safety control, the reference safety light grid potential (0 V) is hard-wired on the input side. The two-channel shut down is then per- formed by two safety outputs (monitored by the safety sensor) which provide the two- channel supply for the STO function.

  • Page 116: Monitoring

    Monitoring Monitoring The controller unit monitors the device during operation. If the controller unit detects a state that deviates from the normal operation condition, the device either generates a warning or an error message. Warning If the controller unit detects an operating condition that exceeds a warning threshold, a corresponding warning is shown on the display or, respectively, controller.
  • Page 117 Operation ® slave in operation.  Parameter The parameter settings determine the behavior of the EtherCAT Parameters are set with the software ProDrive. 1 Start ProDrive 2 Click on „Project Tree“. 3 Communication settings with ProDrive n Project Tree: Configuration/Fieldbus Slave  (refer also Parameter manual b maXX 5800) m set Synchronization to „On“...

  • Page 118: Varan

    Fieldbus communication 8.3.2 VARAN. Type code b maXX 5800 with VARAN: BM58XX-XX-XXXXXX-XXXXXX-XXXXXX-XX2- A b maXX 5800 with fieldbus option VARAN can communicate with a VARAN master. X3 and X4 on the front side of the device are the RJ45 connections for VARAN. Mounting and ...
  • Page 119 Operation Commissioning. The following preconditions must be fulfilled before commissioning: 1 b maXX 5800 with VARAN is installed correctly. n Ethernet connection cables are wired correctly. 2 The control cabinet is properly locked and all safety devices are operating. 3 The b maXX 5800 device is ready-to-use. 4 Create a Lasal-Class2 project using the driver classes for b maXX 5800 drives for cy- clic and service data communication.

  • Page 120: Canopen

    Fieldbus communication ® 8.3.3 CANopen ® Type code b maXX 5800 with CANopen BM58XX-XX-XXXXXX-XXXXXX-XXXXXX-XX3- ® The data can be transmitted to all the other CAN-users (e g from CANopen master) via the b maXX 5800. X3 and X4 are the RJ45 connections for CAN bus cables Mounting and ...
  • Page 121 Operation 6 NMT-Master: with the NMT-command :=1 into the state „OPERATIONAL change“, then the cyclic communication starts. ® Testing of the CANopen -Slave ® ® The CANopen slave is tested, by using the total CANopen network. ® ProDrive does not indicate errors, the CANopen slave was commissioned.

  • Page 122: Powerlink

    Fieldbus communication ® 8.3.4 POWERLINK ® Type code b maXX 5800 with POWERLINK BM58XX-XX-XXXXXX-XXXXXX-XXXXXX-XX4- ® b maXX 5800 devices can communicate with a POWERLINK Managing Node via the ® fieldbus connection POWERLINK ® X3 and X4 on the front side of the device are the RJ45 connections for POWERLINK Mounting and in- The mounting/installation consists of the following steps: stallation.

  • Page 123: Maintenance

    AINTENANCE Basic information WARNING! Risk of injury due to improperly performed maintenance work! Improper maintenance can lead to severe personal injury and material damage. Therefore: m Before beginning work, make sure that there is enough space for mounting. m Make sure that the mounting area is kept clean and orderly. Parts and tools that are loosely stacked or lying around are a potential accident source.

  • Page 124: Environmental Condition

    Environmental condition Environmental condition If the prescribed environmental conditions are adhered to, then the device is mainte- nance-free. For the prescribed environmental conditions, refer to ZRequired environmen- tal conditions– on page 31. The most important prescribed environmental conditions are: m Dust-free environmental air m Temperature: Min.
  • Page 125 Maintenance DANGER! Risk of fatal injury from electrical current! Stored electric charge. Discharge time of the rack system = discharge time of the device with the longest DC link discharge time in the rack system. Refer to ZElectrical data– from page 36. Therefore: m Do not touch before taking into account the discharge time of the capacitors and electrically live parts.
  • Page 126 Inspection intervals - maintenance notes m Mechanical parts Check points Methods and criteria Inspection intervals Daily Semi- Annu- annu- ally ally Are there any abnormal noises or vibrations? Visual and audio check Are there any loose screws? Tighten the screws. Are there any bent or damaged parts? Visual inspection Have there been any color changes due to over-...
  • Page 127 Maintenance m Solenoid switch and relay in the power supply circuit Check points Methods and criteria Inspection intervals Daily Semi- Annu- annu- ally ally Are there any loose screws? Visual and audio check Tighten screws, if necessary. Do the switches function correctly? Visual inspection m Plug connectors in the power supply circuit Check points...

  • Page 128: Repairs

    Repairs Repairs In case of device damage, please inform your sales office or: Baumüller Nürnberg GmbH Ostendstr. 80 - 90  90482 Nuremberg Germany Tel. +49 9 11 54 32 - 0 Fax: +49 9 11 54 32 - 1 30 Mail: mail@baumueller.de...

  • Page 129: Troubleshooting And Fault Correction

    ROUBLESHOOTING AND AULT CORRECTION 10.1 Behavior in case of malfunctions Basic information DANGER! Risk of fatal injury from electrical current! Inevitably, when operating this electrical device, certain parts of it are energized with hazardous voltage. Therefore: m Pay heed to areas on the device that could be dangerous. WARNING! Risk of injury due to improper fault correction! Therefore:...

  • Page 130: Monitoring Functions

    10.2 Monitoring functions 10.2 Monitoring functions Monitoring function Warning/error Ground fault Fault current to ground Overcurrent Motor overcurrent Mains supply/DC link overcurrent Charging Time out charging Short-circuit in the DC link Discharging Time out quick discharge Mains current during discharging DC link DC link overvoltage DC link relative undervoltage...
  • Page 131 Troubleshooting and Fault correction Monitoring function Warning/error Encoder 1 Cable break (square-wave incremental encoder) Cable break (SIN + COS Overspeed Encoder 2 Cable break (square-wave incremental encoder) Cable break (SIN + COS Overspeed Cyclical specified value Time-out during transmission transmission to the fieldbus Blocking monitoring Drive blocked X: Implemented...
  • Page 132 10.2 Monitoring functions Explanations Ground fault This monitoring function checks whether there is a short circuit between at least one mo- tor terminal and ground. If a short circuit is detected, pulses are inhibited immediately. Overcurrent This monitoring function checks whether the motor current or the mains current is larger than the 1.3 times the peak output current.

  • Page 133: Error Detection

    Troubleshooting and Fault correction Position  This monitoring function checks the position deviation limit statically/dynamically. If the controller current position deviation is statically/dynamically larger than the set position deviation limit, then the error message „Static position deviation“ or, respectively, „Dynamic posi- tion deviation“...

  • Page 134: Error Handling

    10.4 Error handling 10.4 Error handling NOTE! The device is shipped with predefined error reactions. With regard to the error mes- sages identified with „depending on the setting“ in the „Reaction“ column, the device's error reaction can be adjusted. Errors that, due to safety reasons, have an immediate pulse inhibit as a consequence, may not be changed.

  • Page 135: Accessories And Spare Parts

    CCESSORIES AND SPARE PARTS Accessories/spare parts for devices of the b maXX series are listed in this appendix. Product management is happy to handle any queries and suggestions on accessory parts. 11.1 Cabling 11.1.1 Device - mains cabling 2) 3) Axis Cross-section Maximum length...

  • Page 136: Hybrid Cable Device-Encoder-Motor

    11.1 Cabling 11.1.2 Hybrid cable device-encoder-motor Selection The trailing cables are suitable for mobile deployment, for example in mobile cable han- dlers. In addition, the cable sheath can be used in environments with acids and bases (e.g. coolant). ® The encoder wires for HIPERFACE DSL encoders are connected with the device.
  • Page 137 Accessories and spare parts ® m Motor cable with HIPERFACE DSL 15 A Connect the cable shielding via the strain relief clamp 400 mm of the connector housing. Data cable shielded Cable length (according order) DSL- blue DSL+ white GN/GE Connect cable shield with the housing of the connector.
  • Page 138 11.1 Cabling ® m Motor cable with HIPERFACE DSL 20 A Connect the cable shielding 400 mm via the strain relief clamp Data cable shielded of the connector housing. Cable length DSL- blue (according order) DSL+ white GN/GE Connect cable shield with the housing of the connector.
  • Page 139 Accessories and spare parts ® m Motor cable with HIPERFACE DSL 21 A Connect the cable shielding via the strain relief clamp 400 mm of the connector housing. Cable length Data cable shielded (according order) DSL- blue DSL+ white GN/GE Connect cable shield with the housing of the connector.
  • Page 140 11.1 Cabling ® m Motor cable with HIPERFACE DSL 28 A Connect the cable shielding via the strain relief clamp 400 mm of the connector housing. Cable length Data cable shielded (according order) DSL- blue DSL+ white GN/GE Connect cable shield with the housing of the connector.
  • Page 141 Accessories and spare parts ® m Motor cable with HIPERFACE DSL 36 A Connect the cable shielding via the strain relief clamp of the connector housing. 400 mm Cable length Data cable shielded (according order) DSL- blue DSL+ white GN/GE Connect cable shield with the housing of the connector.

  • Page 142: Control Voltage Supply/Signal Cable

    11.1 Cabling 11.1.3 Control voltage supply/signal cable 1.5 mm² Cross-section Maximum length (without digital I/O) Discretionary Maximum length with digital I/O 30 m Connection to device Without/with wire end ferrule (clamp terminal) The type of routing is discretionary. The length of the cable has no influence on adherence to the EMC law. ®...

  • Page 143: Accessories - Canopen

    Accessories and spare parts ® 11.1.5 Accessories - CANopen ® m CANopen -connection cables: Type Model Length [m] Part No. RJ45-connector,  BM4-CAN-K-31-01 346568 male sub D con- BM4-CAN-K-31-02 On request nector BM4-CAN-K-31-03 346571 BM4-CAN-K-31-05 / 10 5 / 10 On request RJ45-connector, ...

  • Page 144: Encoder Cables

    11.1 Cabling 11.1.6 Encoder cables Selection of the The trailing cables are suitable for mobile deployment, for example in mobile cable han- encoder cables dlers. In addition, the cable sheath can be used in environments with acids and bases (e.g. coolant). With servo motors using the Resolver encoder system, the temperature sensor is con- nected to the device via the encoder cable.
  • Page 145 Accessories and spare parts Encoder with Encoder with Encoder with ® ® ® EnDat /SSI EnDat HIPERFACE DSL Part No. Part No. Refer to ZHybrid cable device-encoder-motor– ® ® Length speedtec speedtec on page 136 429986 448796 458805 465906 429987 448797 458806 465907...

  • Page 146: Connecting Cable For Resolver

    11.1 Cabling 11.1.6.1 Connecting cable for Resolver The connecting cable is available as accessory part from Baumüller Nürnberg GmbH. Follow the instructions below if a self-made cable is to be used: 1 Utilize the following materials: m Cable: Li9YC 1x2x0.25-Li9Y 2x2x0,25-Li9Y C11Y 1x2x0.34GN. m High-density D-sub connector: 26-pin, male m Round connector: 12-pin, female (e.g.

  • Page 147: Connecting Cable For Encoder With Hiperface

    Accessories and spare parts ® 11.1.6.2 Connecting cable for encoder with HIPERFACE The connecting cable is available as accessory part from Baumüller Nürnberg GmbH. Follow the instructions below if a self-made cable is to be used: 1 Utilize the following materials: m Cable: Li9YC3x2x0.25-Li9Y3x2x0,25-Li9Y C11Y 1x2x0.34GN.

  • Page 148: Connecting Cable For Encoder With Endat ® Or Ssi

    11.1 Cabling ® 11.1.6.3 Connecting cable for encoder with EnDat or SSI The connecting cable is available as accessory part from Baumüller Nürnberg GmbH. Follow the instructions below if a self-made cable is to be used: 1 Utilize the following materials: m Cable: Li9YC3x2x0.25-Li9Y3x2x0,25-Li9Y C11Y 1x2x0.34GN.

  • Page 149: Connecting Cable For Encoder With Endat ® 2.2

    Accessories and spare parts ® 11.1.6.4 Connecting cable for encoder with EnDat ® The connecting cable is available as accessory part with M12 or speedtec M23 from Baumüller Nürnberg GmbH. Follow the instructions below if a self-made cable with M12 is to be used: 1 Utilize the following materials: m Cable: 4 x 0,38 + 1 x (4 x 0,14) m High-density D-sub connector: 26-pin, male...
  • Page 150 11.1 Cabling ® ® speedtec Follow the instructions below if a self-made cable with speedtec M23 is to be used: 1 Utilize the following materials: m Cable: 4 x 0,38 + 1 x (4 x 0,14) m High-density D-sub connector: 26-pin, male ®...

  • Page 151: Connecting Cable For Sine/Square-Wave Incremental Encoder

    Accessories and spare parts 11.1.6.5 Connecting cable for sine/square-wave incremental encoder The connecting cable is available as accessory part from Baumüller Nürnberg GmbH. Follow the instructions below if a self-made cable is to be used: 1 Utilize the following materials: m Cable: Li9YC3x2x0.25-Li9Y3x2x0,25-Li9Y C11Y 1x2x0.34GN.

  • Page 152: Spare Parts

    11.2 Spare parts 11.2 Spare parts 11.2.1 Plug connectors Stripping length Part No. Connector STO  7 mm 428174 X1-1, X1-2. X1-3 Weidmüller Connector digital inputs  7 mm 436300 X2-1, X2-2, X2-3 Weidmüller Connector motor X107-1, X107-2 / X107-3 for axis modules up to 8.5 A 7 mm 436300...

  • Page 153: Accessories Kit Shielding

    Accessories and spare parts 11.2.2 Accessories kit shielding NOTE! Optional, not included in delivery! Axis module 1 Axis module 2 Axis module 3 Width Part No. -22XXXX-, -22XXXX-, -22XXXX-, 175 mm 465889 -23XXXX-, -23XXXX-, -23XXXX-, -24XXXX-, -24XXXX-, -24XXXX-, -25XXXX- -25XXXX- -25XXXX- -22XXXX-, -22XXXX-,...

  • Page 154: Connection Rails

    11.3 Connection rails 11.3 Connection rails m DC link bar Length Part No. 424188 Accessories Part No. DC link spacer bushing 424129 Screw 420020 m Mounting rail Length Part No. 424187 m Accessories kit PE connection from device to device Accessories Part No.

  • Page 155: Shutdown, Storage

    HUTDOWN TORAGE In this chapter we describe, how you decommission and store the device. 12.1 Safety instructions h Refer to ZSafety– from page 13 and the information in ZTransport and Packaging– from page 59. The shutdown of the device may only be carried out by for this qualified personnel. DANGER! Risk of fatal injury from electrical current! Stored electric charge.

  • Page 156: Requirements To The Executing Personnel

    12.2 Requirements to the executing personnel 12.2 Requirements to the executing personnel The personnel, who is appointed to setting out of operation, must have the required knowledge and instructions, which is necessary for an execution according to the rules. Select the personnel in such a way, that the safety instructions, which are mounted to the device and its parts as well as to the connections, are understood and applied to.

  • Page 157: Storage Conditions

    Shutdown, Storage 12.5 Storage conditions The device is maintenance-free. If you keep to the environmental conditions during the entire period of storage, you can assume, that the device will not be damaged. In case the environmental conditions during storage are not kept, you should assume that the de- vice is damaged after storage.
  • Page 158 12.6 Recommissioning Instruction handbook b maXX 5800 Document No. 5.16027.04 Baumüller Nürnberg GmbH of 174...

  • Page 159: Disposal

    ISPOSAL NOTE! Baumüller products are not subject to the scope of application of the EU's Waste Electrical and Electronic Equipment Directive (WEEE, 2012/19/EU). Hence, Baumüller is not obligated to bear any costs for taking back and disposing of old de- vices.
  • Page 160 13.1 Safety regulations CAUTION! Danger due to sharp edges. If the device is lifted with unprotected hands during deinstallation, palms or fingers can be cut. If the device falls, feet could be injured. Therefore: m Ensure that only qualified personnel, who are familiar with the safety notes and as- sembly instructions, mount this device.

  • Page 161: Disposal Facilities/Authorities

    Disposal WARNING! Danger as a result of faulty deinstallation! The deinstallation and disposal requires qualified personnel with adequate experi- ence. Therefore: m Only allow deinstallation and disposal to be performed by qualified personnel. 13.2 Disposal facilities/authorities Ensure that the disposal is handled in compliance with the disposal policies of your com- pany, as well as with all national regulations of the responsible disposal facilities and au- thorities.
  • Page 162 13.2 Disposal facilities/authorities Instruction handbook b maXX 5800 Document No. 5.16027.04 Baumüller Nürnberg GmbH of 174...

  • Page 163: Appendix A - Abbreviations

    A - A PPENDIX BBREVIATIONS Amps Maximum rotational speed Alternating current Minimum rotational speed Ready-to-operate Height above mean sea level Compliant with the directives of the Number European Union Rotational speed set value Direct current Negative temperature coefficient Deutsches Institut für Normung thermistor e.V (German National Standards Protected ground...
  • Page 164 Instruction handbook b maXX 5800 Document No. 5.16027.04 Baumüller Nürnberg GmbH of 174...

  • Page 165: Appendixb - Declaration Of Conformity

    B - D PPENDIX ECLARATION OF ONFORMITY Operation Manual b maXX 5800 Document no.: 5.16027.04 of 174...
  • Page 166 EU-Declaration of Conformity Doc.-No.: 5.16028.02 Date: 29-Sep-2017 according to EMC Directive 2014/30/EU and  Low Voltage Directive 2014/35/EU The manufacturer: Baumüller Nürnberg GmbH Ostendstraße 80-90 90482 Nuremberg, Germany declares, that the products: Brand name: Baumüller Designation: Multi-axis controller MAR BM5800 Type: BM5807-XG-XXXX0X-XXXX0X-XXXX0X-XXX-XXXX-XXXX-XX Manufactured since:...
  • Page 167 Declaration of Conformity EU-Declaration of Conformity Doc.-No.: 5.16028.02 Date: 29-Sep-2017 according to Machinery Directive 2006/42/EC The manufacturer: Baumüller Nürnberg GmbH Ostendstraße 80-90 90482 Nuremberg, Germany declares, that the products: Brand name: Baumüller Designation: Multi-axis controller MAR BM5800 Type: BM5807-XG-XXXX1X-XXXX1X-XXXX1X-XXX-XXXX-XXXX-XX Manufactured since: 05-Apr-2017 are developed, designed and manufactured in accordance with the Machinery Directive 2006/42/EC.
  • Page 168 Operation Manual b maXX 5800 Document no.: 5.16027.04 Baumüller Nürnberg GmbH of 174...

  • Page 169: Table Of Figures

    Table of Figures Table of Figures Wiring of the power cables......................Signs and labels BM58XX......................BM5807-S dimensions ....................... BM5807-A dimensions ....................... Control voltage / 24 V power supply ..................Correction value k in dependence of the temperature T U ............... Correction value k in dependence on the installation altitude H ..........
  • Page 170 Table of Figures ® Motor cable with HIPERFACE DSL 21 A ................® Motor cable with HIPERFACE DSL 28 A ................® Motor cable with HIPERFACE DSL 36 A ................Connecting cable for resolver ....................® Connecting cable for encoder with HIPERFACE interface .............

  • Page 171: Index

    Index Abbreviations Inspection intervals Accessories Inspection, daily Accidents Inspection, regularly scheduled Active mains rectifier unit Installation Axis unit Installation, procedure Axis unit safety Key to symbols Cabling CANopen connecting cables Caution Limitation of liability Connecting cables, requirements Connection data Cooling Maintenance Current derating Maintenance, periodic...
  • Page 172 Index Safety equipment Safety shoes Shutdown 155, 156 Signs and labels Spare parts 10, 135, 152 STO function Storage conditions Technical data Temperature range Temperature sensor Terminated connector 120, 143 Transport Transport inspection Type code Type plate Unpacking Usage, compliant with the intended purpose Voltage test Warning 7, 116, 130...

  • Page 173: Overview Of Revisions

    Overview of Revisions Overview of Revisions Version Status Changes 5.16027.01 15-May-2017 First release 5.16027.02 1-Mar-2018 Safety certification 5.16027.03 5-Nov-2018 Revision 5.16027.04 22-May-2019 Risk assessment added Instruction handbook b maXX 5800 Document No. 5.16027.04 of 174...

  • Page 174: Document No. 5.16027.04 Of

    Notes Instruction handbook b maXX 5800 Document No. 5.16027.04 Baumüller Nürnberg GmbH of 174...
  • Page 176 Baumüller Nürnberg GmbH Ostendstraße 80-90 90482 Nürnberg T: +49(0)911-5432-0 F: +49(0)911-5432-130 www.baumueller.de All information given in this manual is customer information, subject to change without notice. We reserve the right to further develop and actualize  our products continuously using our permanent revision service. Please notice, that specifications/data/information are current values according to the printing date. These statements are not legally binding according to the measurement, computation and calculations.

This manual is also suitable for:

Bm5807-sBm5807-a

Table of Contents