Sicma TR 200 Use And Maintenance Manual
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Sicma TR 200 Use And Maintenance Manual

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TR
200•225•255•280
USE AND MAINTENANCE MANUAL
TRANSLATION OF ORIGINAL INSTRUCTIONS
S hredder
S

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Summary of Contents for Sicma TR 200

  • Page 1 S hredder 200•225•255•280 USE AND MAINTENANCE MANUAL TRANSLATION OF ORIGINAL INSTRUCTIONS...
  • Page 2 TR shredder - 2 -...

  • Page 3: Table Of Contents

    INDICE INTRODUCTION SOME NOTES REGARDING THE USER MANUAL DECLARATION OF CONFORMITY LIST OF RESIDUAL RISKS GENERAL DELIVERY NOTES SHREDDER IDENTIFICATION AND MANUAL CODE DECLARED USE SHREDDER COMPOSITION OPTIONAL SAFETY DEFINITIONS CONVENTIONAL SYMBOLS SAFETY PRESCRIPTIONS OPERATOR REQUISITES CLOTHING AND PPE MACHINE USE SAFETY DEVICES REASONABLY PREDICTABLE INCORRECT USE POSITION OF PICTOGRAMS ON THE MACHINE...
  • Page 4 13.3 MAINTENANCE TABLE SPARE PARTS WARRANTY TR shredder - 4 -...

  • Page 5: Introduction

    Congratulations on your purchase of the TR Shredder The TR shredder is manufactured by SICMA S.p.A, which has been produc- ing agricultural machines for over 40 years. The TR shredder has all safety and quality requisites required for this type of equipment.

  • Page 6: Declaration Of Conformity

    The machine is delivered accompanied by the following Declaration of Con- formity. EC DECLARATION OF CONFORMITY The company Sicma s.p.a. - C.da Cerreto, 39 - 66010 Miglianico (Ch) - Italy Tel.: +39 0871 95841 - Fax: +39 0871 950295 e-mail: info@sicma.it - http://www.sicma.it hereby declares that:...

  • Page 7: List Of Residual Risks

    LIST OF RESIDUAL RISKS Even though SICMA has done everything possible to be in line with state- of-the-art safety and in compliance with all Directives, Laws and Standards available, some residual risks still exist: • CUT/CRUSHING HAZARD DUE TO CONTACT WITH TOOLS (rotor) •...

  • Page 8: General Delivery Notes

    • there is no damage to the shredder or accessories • in the event of damage or missing pieces, inform the SICMA or its area representatives, the carrier or its insurance immediately in detail and/ or with photos •...

  • Page 9: Shredder Identification And Manual Code

    The identifi cation code of this manual is written on the cover. Write the number in a safe place so that if this manual is lost or damaged, another copy can be requested from SICMA or the nearest dealer by also stating the serial number visible in the marking.

  • Page 10: Declared Use

    DECLARED USE The TR shredder has been designed to be used exclusively in the agricul- tural sector, for mowing grass, maize stalks, maize and branches up to a diameter of about 8 cm. according to the type of tool used. Te machine is carried by the tractor via 3-point hitch and acts on the material via the rotation of the tool-holder shaft, which turns at high speed activated by the tractor PTO via cardan connection.

  • Page 11: Shredder Composition

    SHREDDER COMPOSITION N° Description Chassis Upper three-point pin Lower three-point pin Stabilising wheel Side skids Gear transmission unit Cardan joint protection Cardan transmission guard Parking foot Rear bonnet Belt drive guard TR shredder - 11 -...

  • Page 12: Optional

    OPTIONAL Below fi nd a list of the different optionals which can be requested according to personal requirements: 1 - PIVOTING WHEELS They are used instead of the rear wheel and allow to keep the the outlet of the shredded material completely free, thus preventing annoying clogging, which would lead to obstruction of the expelling area.

  • Page 13: Safety

    SAFETY During consultation of this use and maintenance manual and on the equip- ment itself, it is possible to fi nd several symbols whose meanings are illus- trated below. DEFINITIONS DANGER A potential source of physical injury or damage to health. DANGEROUS AREA Any area within and/or in proximity of a machine in which the presence of a person constitutes a risk for the safety and health of the same.

  • Page 14: Safety Prescriptions

    SAFETY PRESCRIPTIONS Even though SICMA has applied all possible safety devices on the equip- ment, it must be remembered that it can be dangerous for health if not used correctly. It is therefore advised to read and comply with the safety prescrip- tions listed below.

  • Page 15: Clothing And Ppe

    • Any arbitrary modifi cation made on this machine lifts Sicma from any responsibility for damage or injuries that could result to operators, third parties or to objects.

  • Page 16: Safety Devices

    • work on ground with gradient over 3°. Sicma declines any liability for accidents deriving from the failure to comply with the prescriptions indicated below. Given the particular stress to which the equipment is subjected and for safe- ty reasons, if pieces are replaced, only use original spare parts.

  • Page 17: Position Of Pictograms On The Machine

    POSITION OF PICTOGRAMS ON THE MACHINE TR shredder - 17 -...
  • Page 18 For lifting the machine. at a safety distance from the rotating part 4781012 Shredder FOOT INJURY HAZARD 4780001 TR 200 Keep at a safe distance from the machine. CE MARKING PLATE 00218 2012 688 Kg 540 rpm TR shredder...

  • Page 19: Unloading And Unpacking The Shredder

    UNLOADING AND UNPACKING THE SHREDDER ATTENTION Qualifi ed staff that has read and understood the safety prescriptions must unload the shredder from the lorry and handle the equipment in the work WARNING DANGER OF place. CRUSHING A person in charge of operations must always be present during loading and unloading.

  • Page 20: Shredder In Wooden Crate

    ATTENTION CUTTING HAZARD ATTENTION If the shredder arrives wrapped in a protective fi lm, cut it using a Stanley knife; pay attention not to cause injury and not to damage the shredder itself. To perform this operation in safety, the operator must: •...
  • Page 21 ATTENTION POLLUTION HAZARD once unpacked, do not disperse the packaging in the environment but con- tact a specialised agency for its withdrawal or keep it for other transports. Check the transport document or packing-list supplied and, if necessary, act as described in part 1 "General Delivery Notes" (par. 1.4). ATTENTION Remember that no matter how stable the equipment, during successive transport operations, it must ALWAYS:...

  • Page 22: Technical Features

    TECHNICAL FEATURES Below fi nd the table stating the technical features of the TR shredder. TECHNICAL FEATURES Ref. Description Working width (mm) 2000 2250 2550 2800 Overall width (mm) 2160 2430 2695 2965 Overall length (mm) 1347 1347 1347 1347 Height (mm) 1300 1300...

  • Page 23: Start-Up

    START-UP ATTENTION Only qualifi ed operators and which have read and understood the safety prescriptions can carry out the operations described below. Moreover, they must check that there are no persons, animals and objects exposed in the area where the connection is made to the tractor. WARNING GENERIC DANGER The operator and any aids must have PPE (Personal Protective Equipment)
  • Page 24 Proceed as follows to hitch the machine to the tractor: • remove the split pin A of pin B on both sides • slide the pins B out • climb onto the tractor and switch the engine on • disengage the brake and reverse slowly until the tractor lifting device arm joint C combines with the lower third point of the shredder D •...

  • Page 25: Cardan Shaft Connection

    CARDAN SHAFT CONNECTION Tractor Before assembling the Cardan shaft, the operator must: manual • Read the Cardan shaft and tractor manual. • Make sure that the number of revs. of the tractor PTO correspond to those of the shredder (the choice of the number of shredder revs. must be made in the purchase phase).

  • Page 26: Check The Stability Of The Tractor-Shredder Complex

    CHECK THE STABILITY OF THE TRACTOR-SHRED- DER COMPLEX Shredder weight changes the stability of the tractor shredder complex, in- fl uencing steering and braking capability. Therefore proceed at a moderate speed. In particular, remember that the front axis must always be encum- bered by a weight equal to at least 20% of the total weight of the tractor- shredder complex.

  • Page 27: Machining

    MACHINING Once all controls and regulations have been performed, with the tractor connected to the shredder (via 3 point hitch,but with Cardan shaft discon- nected), switch the tractor on and go to the work area, remembering to keep the shredder lifted so that the tools do not touch the ground (at least 20 cm). To activate the shredder, the operator must refer to the tractor manual, be- cause the controls are located inside the tractor cab.
  • Page 28 Once connected to the Cardan shaft, the operator must: • turn the tractor engine on • release the hand brake • work at a maximum speed of 6 km/h reducing it to about 2 km/h in the presence of woody material that is diffi cult to work (hard, large, etc.).

  • Page 29: Stops

    STOPS ATTENTION GENERAL HAZARD Only qualifi ed operators and which have read and understood the safety prescriptions (Chap. 2) can carry out the operations described below. Moreover, they must check that there are no persons, animals and objects exposed in the dangerous area. Warning Danger of Cutting and shearing of the The equipment must be stopped in the following ways:...

  • Page 30: Adjustments

    EMERGENCY STOP To stop the shredder in emergency conditions, just deactivate the rotation of the tractor PTO by activating the relevant control in the tractor control panel. At this point, engage the hand brake, switch the engine off, remove the key and keep it.

  • Page 31: Adjusting Belt Tension

    ADJUSTING BELT TENSION The tool-holder rotor is dragged in rotation by a drive belt the manually- adjustable fi xed tensioner. Proceed as follows to adjust belt tension: • remove the belt protection guard A by loosening screws B, which fi x it •...

  • Page 32: Routine Maintenance

    ROUTINE MAINTENANCE ATTENTION Only qualifi ed operators and which have read and understood the safe- WARNING GENERIC ty prescriptions (Chap. 2) can carry out the operations described below. DANGER Moreover, they must check that there are no persons, animals and objects exposed in the dangerous area.

  • Page 33: Control And Replacement Of The Oil In The Speed Increasing Gear Unit

    SICMA INFORMS THAT ANY MODIFICATION OR TAMPERING OF THE SHREDDER OR ANY OPERATION PERFORMED IN DISAGREEMENT WITH WHAT WRITTEN IN THIS MANUAL, ESPECIALLY FAILURE TO COMPLY WITH THE SAFETY PROVISIONS, AS WELL AS MAKING THE WARRANTY NULL AND VOID, RELIEVES SICMA FROM ANY LIABILITY FOR DAMAGE TO OBJECTS AND INJURY TO PERSONS.

  • Page 34: Greasing

    GREASING Greasing is performed using a manual greasing pump (as example in the fi gure) using AGIP GREASE MU EP 2 after having cleaned the greasing nipples thoroughly. GREASING DRIVE SHAFT SUPPORTS (every 8 hours of work) To grease the supports, proceed as follows: •...

  • Page 35: Replacing The Drive Belts

    REPLACING THE DRIVE BELTS Frequently check the state of wear of the belts and replace the entire set if one or more result deteriorated. Proceed as follows to replace the drive belts: • remove the belt protection guard A by loosening the 4 screws B, which fi...

  • Page 36: Replacing Knives/Hammers

    REPLACING KNIVES/HAMMERS The TR can be equipped with knives and hammers depending on the job to be performed: • (a) Universal knives: for grass, straw (assembly in fi g. c) • (b) Smooth hammer: for grass, maize, cereals (assembly in fi g. d) In order to obtain perfect machine operation, it must be frequently checked (at least every 50 working hours) that the shredding hammers or knives are in good working order and perfectly fi...

  • Page 37: Cardan Shaft

    Use of non-original tools can cause anomalous vibrations for the ma- chine. Always use original spare parts supplied by Sicma in order to guarantee small tolerance on the weight of the tools Sicma does not recommend modifi cation of the type of tools originally mounted on the drive shaft, e.g.

  • Page 38: Cleaning

    CLEANING ATTENTION GENERAL HAZARD Only qualifi ed operators and which have read and understood the safe- ty prescriptions (Chap. 2) can carry out the operations described below. Moreover, these must check that there are no persons, animals and objects exposed in the dangerous area. ATTENTION During cleaning use the cut-proof gloves and accident-prevention shoes.

  • Page 39: Scrapping

    SCRAPPING In the event of scrapping, the machine must be disposed of in suitable waste disposal sites, in compliance with the Law in force. In Italy, before scrapping, separate the plastic or rubber parts from the metal ones. The parts made only in plastic, aluminium, steel, can be re-cycled, if collected by appropriate centres.

  • Page 40: Troubleshooting Table

    13.2 TROUBLESHOOTING TABLE NOTE Before applying the solutions suggested, check that the anomaly persists via a further attempt. In this case, start from the most elementary solutions. If the anomaly should persist in spite of the solutions applied, contact the technical after-sales centres.
  • Page 41 13.3 MAINTENANCE TABLE INTERVAL IN HOURS DESCRIPTION OF THE INTERVENTION • check the correct tension of the drive belts AFTER THE FIRST 50 HOURS • check the correct tightness of the nuts and bolts OF WORK • replace the oil in the gear unit box •...
  • Page 42 SPARE PARTS Repairs and replacements must be performed using original spare parts, which must be requested from the Dealer. Remember that the request for spare parts must be correct and accompanied by the following indications: • machine type; • serial number; •...
  • Page 44 SICMA S.p.A. Contrada Cerreto, 39 66010 MIGLIANICO (CH) - ITALIA Tel. +39 087195841 - fax +39 0871950295 TR shredder - 44 - www.sicma.it...

This manual is also suitable for:

Tr 225Tr 255Tr 280

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