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Industrial Data Systems IDS 410 Installation, Calibration And Operations Manual

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IDS 410/422
Installation/Calibration/Operation
Telephone
Sales
Out of State (USA)
Technical Support
FAX
E-mail
Postal address
Weight Indicator
Version 1C
07/01/2010
3822 E. La Palma Ave. Anaheim Ca. 92807
714-921-9212
800-854-3311
714-921-1353
714-399-0286
sales@industrialdata.com

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  • Page 1 IDS 410/422 Weight Indicator Installation/Calibration/Operation Version 1C 07/01/2010 Telephone Sales 714-921-9212 Out of State (USA) 800-854-3311 Technical Support 714-921-1353 714-399-0286 E-mail sales@industrialdata.com Postal address 3822 E. La Palma Ave. Anaheim Ca. 92807...

  • Page 2: Table Of Contents

    IDS 410/422 User's Manual INTRODUCTION Organization of Manual Warranty Information GENERAL DESCRIPTION The IDS 410/422 Display and Keyboard Diagram The IDS 410/422 Display The IDS 410/422 Keyboard INSTALLATION AND SETUP Unpacking the IDS 410/422 Installation Guide Setup Guide NTEP Labeling Instructions...
  • Page 3 IDS 410/422 User's Manual Parameter 5. Motion Detection Band (6) Parameter 6. Enable Display Blanking During Motion (no blanking) Parameter 7. Zero tracking Delay (1) Parameter 8. Zero Tracking Band (12) Parameter 9. Push Button Zero Percent (100) Parameter 10. Primary Units Type (1[lb]) Parameter 11.
  • Page 4 IDS 410/422 User's Manual PARAMETER FUNCTIONS Function 59. Display Calibration Audit Number Function 60. Calibrate Scale (deadload first) Function 61. Calibrate Scale (span first) Function 62. Calibrate (deadload only) Function 63. Adjust Gain Calibration Function 64. Configure Passwords Function 65. Configure Print Formats Function 66.

  • Page 5: Introduction

    IDS 410/422 User's Manual INTRODUCTION Congratulations on your purchase and welcome to the IDS 410/422 User's Manual. This manual describes the installation and operation of the IDS 410/422 weight indicator. The IDS 410/422/422 is a microprocessor based weight indicator with rugged design and state-of-the-art technology.

  • Page 6: Warranty Information

    No warranty is made with respect to customer equipment or products produced, to Buyer's specifications except as specifically stated in writing by Industrial Data Systems, Inc. and contained in the contract. In no case is product to be returned without first obtaining permission and a Customer Return Authorization Number (RMA) from Industrial Data Systems, Inc.

  • Page 7: General Description

    IDS 410/422 User's Manual GENERAL DESCRIPTION This section gives you a general description on the operation of the IDS 410/422's keyboard and display. The keyboard is used to initiate weighing functions, for data entry, maintenance, setup, and testing. The numeric display is used for weight and error display and for data entry. The LED status lights indicate the status of the weigh scale.

  • Page 8: The Ids 410/422 Keyboard

    IDS 410/422 User's Manual The IDS 410/422 Keyboard The keyboard is used to initiate weighing functions and for setup of the IDS 410/422. Function Keys The function keys ZERO, TARE, GROSS/NET, UNITS and PRINT are used to Zero the scale, Tare the scale, switch the weight display between Gross and Net display, switch the weight display between LB and KG display, and Print the weight.

  • Page 9: Installation And Setup

    WARNING!! Do not apply power to the unit until all connections are completed as described in this section and the access panel has replaced and secured onto the back of the IDS 410/422. Connect IDS 410/422 to load cell or junction box Connect the load cell or junction box to the Load Cell Terminal Block (TB1) located inside IDS 410/422's enclosure.
  • Page 10 2 Keyboard Scan - the keyboard is scanned to verify that no keys are engaged.. 3 Memory Test - the IDS 410/422 displays "rtESt" while it performs a memory test on internal memory. If a problem is encountered during the test, an error message is displayed.

  • Page 11: Setup Guide

    Setup the IDS 410/422 in the following order: Initialize to Factory Defaults The IDS 410/422 is initialized at the factory. It must be re-initialized if the program memory (EPROM, U4 , RAM U5 ), the parameter memory (EAROM, U12) is replaced or if the optional clock chip in being installed for the first time.
  • Page 12 IDS 410/422 User's Manual Calibrate the Weight Indicator Use Parameter Function (CFG 60 or 80) to calibrate the weight indicator (page 6-2). Parameter 80 is used for mutipoint linerization. Note: Parameter 79 must be set to a 1 to enable multipoint...

  • Page 13: Ntep Labeling Instructions

    The label consists of two parts, the label and the backing material. Carefully remove the backing from the label and affix the label to the IDS 410/422 in the position indicated above. Label text must be inserted by the user/installer in the space provided to reflect the scale/weighing system capacity and minimum display increment (count-by).

  • Page 14: Using The Ids 410/422

    IDS 410/422 User's Manual Using the IDS 410/422 The IDS 410/422 weigh scale indicator has 8 modes of operation. See chapter 5 "Set Operation Parameters", configuration parameter 73 to select one of the modes. Keyboard Layout The IDS 410/422 has 5 function keys that are used for weighing functions, data entry, parameter setup, and testing.

  • Page 15: Modes Of Operation

    • The scale is stable (no motion). TARE Press the TARE key. The IDS 410/422 reads the weight on the scale and stores it in the tare register. The IDS 410/422 switches to NET mode and displays the net weight. If the gross weight on the scale is zero (0), the tare register is set to 0 and the mode switches to GROSS display mode.

  • Page 16: Print Weight And Total (Mode 1)

    IDS 410/422 User's Manual Gross/Net Press the Gross/Net key to alternate between Gross and Net display modes. UNITS Press the UNITS key to alternate between (lb) and (kg) display modes. PRINT Press the PRINT key to print weight data. Gross Weight (Page format 1) is printed if the IDS 410/422 is in Gross display mode, Gross/Tare/Net (page format 2) are printed in the Net display mode.
  • Page 17 IDS 410/422 User's Manual Auto Print and Total Weighing/Multi-Container (Mode 2) The Multi-Container Weighing mode uses a Trip Weight to auto print and the PRINT key to print the accumulated total weight. This application is also used in applications where numbered weights are required with a total.

  • Page 18: Auto Axle Weigh Short Scale (Mode 3)

    IDS 410/422 User's Manual Unattended Auto Axle Weigh Short Scale (Mode 3) The Auto Axle Weigh and Print mode is used for unattended, short scale, vehical axle weighing applications. This mode uses the following resources: TTL output 1 = RED light output...

  • Page 19: Auto Axle Weigh Long Scale (Mode 4)

    IDS 410/422 User's Manual Unattended Auto Axle Weigh - Long Scale (Mode 4) The Automatic Axle Weigh mode is used for unattended, long scale, axle weighing applications. It operates the same as mode 5 except the weight on the scale is tared after each weighment.

  • Page 20: Peak Hold (Mode 5)

    IDS 410/422 User's Manual Peak Hold (Mode 5) The peak hold mode maintains the peak weight detected by the weight indicator. Display Peak Weight Use the GROSS/NET key to scroll thru the display options as follows: Initial mode: Display live gross weight.
  • Page 21 IDS 410/422 User's Manual Fill to Setpoint/Bulkweigh (Mode 7) Clock Module required to back up setpoint Press the TARE key, the display prompts “SEt Pt” use the tare key and + - keys to enter in the setpoint value and press the Enter key (Print) to store it. Place an empty container on the scale.

  • Page 22: Set Operation Parameters

    Maximum Value: The maximum value for numeric parameters, the maximum number of characters for alphanumeric parameters. Password Level: The IDS 410/422 has 3 password levels. Level 1 requires entering password-1 before accessing the parameter. Level 2 requires password-2. Level 3 requires password-2 and...

  • Page 23: Scale Parameters

    IDS 410/422 User's Manual Scale Parameters Parameter Name Default Pass Field Setting Value Loadcell mv/v Digital filter Display Update Rate Motion delay time Motion band Motion blanks display 0 (no) Zero tracking delay Zero tracking band Push button zero percent...
  • Page 24 IDS 410/422 User's Manual Display Intensity, Battery, Watch Dog Timer Parameter Name Default Maximu Pass Field Setting Display intensity Battery installed (CLOCK) 0 (no) Enable watch dog timer 1 (yes) Fixed Setpoints Parameter Name Default Maximu Pass Field Setting Fixed setpoint 1...
  • Page 25 Multi-point calibration function Scale Parameters The scale parameters configure IDS 410/422 for the weigh platform or load cell that it is connected to. The preceding table titled "SCALE PARAMETERS” lists the scale parameters and their factory settings. Use the "Field Setting" column to record any changes made to the factory default values.

  • Page 26: Parameter 1. Load Cell M/V (3 M/V)

    (3 mv/v) The IDS 410/422 can be used with load cell outputs of 1 mv/V, 2 mv/V, or 3 mv/V. Enter a 1, 2, or 3 for the load cell type used in your application. NOTE: there are 2 additional settings: 0 for high gain (0.5mv/v inputs) and 4 for low gain (6 mv/v inputs).

  • Page 27: Parameter 5. Motion Detection Band

    IDS 410/422 User's Manual Parameter 5: Motion Detection Band (6) The motion band is used by the MOTION DETECT function to determine if the scale is in motion (not stable). If the amount of change between display updates is greater than the motion band, a MOTION status is generated (unstable condition).

  • Page 28: Parameter 10. Primary Units Type (1[Lb])

    IDS 410/422 User's Manual Parameter 10: Primary Units Type (1 [lb]) The scale is calibrated in the primary units. The UNITS key is used to toggle the weight display between primary units and alternate units. Enter the number that corresponds with the primary units: 0 = UNDEFINED, units are not printed.

  • Page 29: Parameter 13. Alternate Units Type (2[Kg])

    Parameter 13: Alternate Units Type (2 [kg]) Alternate units are the alternate display and print unit of measure that can be used in addition to the primary units. The UNITS switch on the IDS 410/422's keyboard toggles the weight display between primary units and secondary units.

  • Page 30: Parameter 17. Full Scale Graduations (10,000)

    = 600.0 / 0.2 = 3000. Parameter 18: Overload Graduations (10,200) Enter the number of graduations at which the scale is in overload status. The IDS 410/422 displays Err oL on the numeric display when the scale weight exceeds overload. For example, if the Full Scale Graduations is 10,000 grads and the scale is rated for 2% overload, then Overload Graduations = 10,000 + (10,000 x 0.02) = 10,200.

  • Page 31: Serial I/O Ports

    IDS 410/422 User's Manual Serial I/O Ports The IDS 410/422 is equipped with two bi-directional serial communication ports that can communicate to an optional printer, a computer, bar code reader, a score board or other serial communication devices. The baud rate and format can be set independently for each port.

  • Page 32: Parameter 25. Serial Port 2 Mode (4[8 Data Bits, No Parity])

    IDS 410/422 User's Manual Parameter 25: Serial Port 2 Mode (4 [8 data bits, no parity] ) Enter the mode number from the table below to select the mode parameter in the mode description column. Mode Number Mode Description 7 data bits, no parity...

  • Page 33: Parameter 28: Tx2 Format (2 Condec Data Format)

    IDS 410/422 User's Manual Parameter 28: TX2 Format (2 Condec data format) If parameter 27 is set to 0 (continuous tx), parameter 28 determines what is sent: 1-AND: <status>,<mode>,<polarity><weight><units><terminate> status: OL (overload), ST (stable), US (unstable, in motion) mode: GS (gross mode), NT (net mode)

  • Page 34: Printer Parameters

    ASCII codes. Remember to enter a 0 as the last entry of the print label. Example: Select parameter 32 to begin Print Label 1 entry. The IDS 410/422 prompts "C0 xxx" where xxx is the current character 0 entry. For example, to enter IDS INC., enter:...

  • Page 35: Parameters 35, 36, 37 And 38. Print Codes

    Enter the codes in decimal format (an ASCII carriage return = 13). Select parameter 35 to begin print code 1 entry. The IDS 410/422 prompts "C0 XXX" where xxx is the current character 0 print code value. Enter data for character 0. The IDS 410/422 prompts "C1 XXX". Continue the code entry.

  • Page 36: Parameters 51-56. Keyboard Event Functions

    IDS 410/422 User's Manual Parameters 51-56: Keyboard Event Functions The keyboard event functions determine what actions take place when a key is pressed. The Power on start function activates a function when power is applied to the weight indicator. These parameters are set by the Mode of Operation selection (parameter 73) as needed.

  • Page 37: Parameter Functions

    IDS 410/422 User's Manual PARAMETER FUNCTIONS The parameter functions are used to set parameters that are too complex for a single numeric entry. The following table lists the parameter functions: Parameter Functions Fn. No. Function Name Password Level Display Calibration Audit Number...

  • Page 38: Function 59. Display Calibration Audit Number

    1 Hold the GROSS/NET key down and press the UNITS key to enter configure mode. 2 Enter CFG 59. The IDS 410/422 prompts "A xxx" where xxx is the current audit number. 3 Press the ENTER key. The IDS 410/422 prompts "C xxxxx" where xxxxx is the current calibration number.

  • Page 39: Function 61. Calibrate Scale (Span First)

    1000. 1 Hold the GROSS/NET key down and press the UNITS key to enter configure mode. 2 Enter CFG 63. The IDS 410/422 displays the weight on the scale in (1- 10000) graduation increments depending on the gain adjustment factor selected through the item key. The least...
  • Page 40 IDS 410/422 User's Manual 3 Use the UNITS key (+) and the PRINT key (-) to increase or decrease the displayed weight until the displayed weight is the same as the weight on the scale. Press the CLEAR key to exit...

  • Page 41: Function 64. Configure Passwords

    Security level 3 provides extra protection for password level 2 data. Security level 3 requires the entry of password 2 and the Function Lock inside the IDS 410/422 to be in the unlocked position. Password 3 will inhibit viewing, changing, and uploading of Scale Basic functions to a PC when password is active but will allow downloading a new Scale Basic program from the PC to the indicator.

  • Page 42: Function 65. Configure Print Formats

    1. Press the ENTER key. 4 The IDS 410/422 prompts "L x" where x is the line number on the page that entry 1 is to print on. Enter a new line number or press ENTER to use the displayed number.
  • Page 43 IDS 410/422 User's Manual Page List Format Description PAGE 1 Prints when in the GROSS weight mode. PAGE 2 Prints when in the NET weight mode. PAGE 3 Used by Scale Basic functions when needed. PAGE 4 Used by Scale Basic function if needed.
  • Page 44 IDS 410/422 User's Manual Print Format Design Example EXAMPLE PRINT: COLUMN 1234567890123456789012345678901234567890 GROSS 54785 LB TARE 12451 LB 42243 LB TIME 03:45 PM DATE 06 AUG 91 EXAMPLE FORMAT DESIGN WORKSHEET: Page: Item Description Line No. Column Item No. Gross Weight...

  • Page 45: Function 67. Display Operation Parameters

    1 Hold the GROSS/NET key down and press the UNITS key to enter configure mode. 2 Enter CFG 67. The IDS 410/422 prompts "PAR xx" where xx is the currently selected parameter number. Press the ENTER key to view the parameter data or enter a parameter number to view.

  • Page 46: Function 68. Print Operation Parameters

    CLEAR key to exit without printing. Function 69: Diagnostic Tests Use function 69 to access the IDS 410/422's built in diagnostic tests. See the chapter 7 - "Diagnostic Tests" for more information on the diagnostic tests.

  • Page 47: Function 71. Configure Event Monitor

    IDS 410/422 User's Manual Function 70: Initialize Operation Parameters to Factory Defaults Use function 70 to reset the IDS 410/422's operation parameters to their factory default values. This function also sets the calibration parameters to the factory default. Do NOT use this function unless you are ready to begin installation from the beginning.
  • Page 48 IDS 410/422 User's Manual DIAGNOSTIC TESTS The DIAGNOSTIC TESTS are accessed using configuration function 69. Hold the GROSS/NET key down and press the UNITS key to enter configure mode. The display prompts "CFG xx" where xx is the currently selected parameter. Enter 69 and press the ENTER key to access the DIAGNOSTIC TESTS.
  • Page 49 IDS 410/422 User's Manual Diagnostic Test 3: Serial Com Port 1 - Transmit Data This test transmits data out of serial communications port 1. The display prompts: "OUT 0". Press the enter key to send data. Serial Port 1 transmits "1234567890ABCDEF" and prompts "OUT 1"...
  • Page 50 IDS 410/422 User's Manual Diagnostic Test 7: TTL I/O Test Inputs and Outputs This test will test the TTL inputs and outputs.The 410/422 will display “out 111” depress the ENTER key and the display will display “out 011 and TTL 1 out will be activated. Depress the ENTER key again and the display will display “out 101”...

  • Page 51: Function 72. Scale Basic Function Editor

    2.Enter CFG 72. The IDS 410/422 prompts “Fn”. Enter the function number to be modified. 3. The IDS 410/422 prompts “0-xxx” where 0- is the entry zero, and xxx is the current value for entry zero. Enter new data for 0- or press the ENTER key to use the displayed data.
  • Page 52 IDS 410/422 User's Manual Parameter 73: Mode of Operation Parameter 73 selects one of the following Modes of Operation: Set configuration parameter (CFG 73) to one of the following modes: 0 – Normal/Basic weighing & printing (Default from Factory) 1 - Print weight and Total (Numbered weights) 2 –...

  • Page 53: Function 74. Configure Timers

    (when no battery is installed) or when the battery is allowed to discharge below 2 volts. Parameter 79: Enable Multi-Point Linearization Enter a 1 to enable multi-point linearization, enter a 0 to disable. The IDS 410/422 uses the calibration factors set in parameter 80 below when multi-point linearization is enabled.
  • Page 54 Set the Scale Operation Parameters before using function 80. Best results are optained when the IDS 410/422 and the load cells have been allowed to reach thermal equilibrium ( power supplied for approximately 30 to 120 minutes depending upon load cell size). NOTE: funtion 80 automatically adjusts parameter 19 (deadload offset).

  • Page 55: Troubleshooting

    IDS 410/422 User's Manual Troubleshooting Problems and probable cause The following table describes the probable causes to some problems you may encounter. Most problems can be resolved by using the information provided in the table. Problem Probable Causes Printer does not print (serial * Cable connection problem or invalid pin connections.

  • Page 56: Error Messages

    Page Format line length error. The page format output exceeded the maximum line length. Err 15 The function selected is locked. Switch S1 on the IDS 410/422's circuit board locks and unlocks configuration parameters. Err 16 Scale Basic Stack Overflow. Too many setpoints in user function running simutainuously.

  • Page 57: Hardware Installation And Wiring

    IDS 410/422 User's Manual HARDWARE INSTALLATION AND WIRING This section describes installation and wiring information for the interface ports. There are two bi-directional serial ports, digital port with 3 TTL inputs, 3 TTL outputs, and one load cell input port. The serial ports are used to interface to a printer and to a host device or PC for continuous output.
  • Page 58 IDS 410/422 User's Manual...
  • Page 59 IDS 410/422 User's Manual TTL IN 1 TTL IN 2 TTL IN 3 TXD 2 (RS232) (TX+ 20mA CL) RXD 2 (RS232) RS485 TX - RS485 TX + RS485 RX - RS485 RX + Digital Output Port Connector TB4 TTL OUT 1...
  • Page 60 Refer to the drawings below to locate the installation connector and stand off holes on the IDS 410/422 weight indicators. Install the (2) plastic standoffs into the holes on the CPU board and plug the analog output board (J1) onto the analog output connector. Secure the analog output module to the CPU board by pushing the standoffs through the holes on the module.
  • Page 61 IDS 410/422 User's Manual Analog output register/mode: 64 = Gross, 65 = Tare, 66 = Net (Note: Scale Basic provides other registers (1-61,43-50, 64-68) which can be set based on a mathematical formula)

  • Page 62: Specifications

    IDS 410/422 User's Manual SCALE SPECIFICATIONS The IDS 410/422 is the only digital weight meter in its class that is fully programmable in an easy and flexible macro language called Display Bright red LED; 1-inch x 6-digit numeric Scale Basic™. In addition to the built-in modes of operation,...
  • Page 63 IDS 410/422 User's Manual ASCII CHART ASCII ASCII ASCII ASCII Null " & Bell TAPE XOFF > > <-...

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