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Summary of Contents for MR COMTAP ARS
- Page 1 Advanced Retard Switch COMTAP® ARS Operating Instructions 4434052/01 EN...
- Page 2 © All rights reserved by Maschinenfabrik Reinhausen Dissemination and reproduction of this document and use and disclosure of its content are strictly prohibited unless expressly permitted. Infringements will result in liability for compensation. All rights reserved in the event of the granting of patents, utility models or designs.
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Page 3: Table Of Contents
Table of contents Table of contents Introduction......................... 5 Validity..............................5 Manufacturer............................5 Completeness............................5 Safekeeping............................6 Notation conventions........................... 6 1.5.1 Symbols................................. 6 1.5.2 Hazard communication system..........................7 1.5.3 Information system..............................9 Safety..........................10 Appropriate use..........................10 Fundamental safety instructions......................10 Personnel qualification........................ - Page 4 Table of contents Actuating motor-drive unit with hand crank..................25 Monitoring during operation....................... 26 Maintenance........................27 Safety precautions..........................27 Maintenance............................27 Fault elimination........................ 29 Drawings..........................31 COMTAP® ARS, installation drawing (732771)................31 COMTAP® ARS, installation drawing bell-type tank design (733023)..........32 COMTAP®...
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Page 5: Introduction
1 Introduction Introduction This technical file contains detailed descriptions for monitoring during opera- tion, troubleshooting, and maintenance. It also includes safety instructions and general information about the prod- uct. Information about installation can be found in the installation and commis- sioning instructions. -
Page 6: Safekeeping
1 Introduction ▪ Technical data - General section (available on request) ▪ Technical data - Product-specific section (available on request) Safekeeping Keep this technical file and all supporting documents ready at hand and ac- cessible for future use at all times. Notation conventions This section contains an overview of the symbols and textual emphasis used. -
Page 7: Hazard Communication System
1 Introduction Symbol Meaning Grease Coupling bolt Use a ruler Use a saw Hose clip Wire eyelet, safety wire Use a screwdriver Apply adhesive Lock tab Table 1: Symbols 1.5.2 Hazard communication system Warnings in this technical file are displayed as follows. 1.5.2.1 Warning relating to section Warnings relating to sections refer to entire chapters or sections, sub-sec-... - Page 8 1 Introduction 1.5.2.2 Embedded warning information Embedded warnings refer to a particular part within a section. These warn- ings apply to smaller units of information than the warnings relating to sec- tions. Embedded warnings use the following format: DANGER! Instruction for avoiding a dangerous situation. 1.5.2.3 Signal words and pictograms The following signal words are used:...
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Page 9: Information System
1 Introduction 1.5.3 Information system Information is designed to simplify and improve understanding of particular procedures. In this technical file it is laid out as follows: Important information. Maschinenfabrik Reinhausen GmbH 2016 4434052/01 EN COMTAP® ARS... -
Page 10: Safety
2 Safety Safety This technical file contains detailed descriptions on the safe and proper in- stallation, connection, commissioning and monitoring of the product. ▪ Read this technical file through carefully to familiarize yourself with the product. ▪ This technical file is part of the product. ▪... - Page 11 2 Safety Personal protective equipment Loosely worn or unsuitable clothing increases the danger of becoming trap- ped or caught up in rotating parts and the danger of getting caught on pro- truding parts. This increases the danger to life and limb. ▪...
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Page 12: Personnel Qualification
2 Safety Ambient conditions To ensure reliable and safe operation, the product must only be operated under the ambient conditions specified in the technical data. ▪ Observe the specified operating conditions and requirements for the in- stallation location. Auxiliary materials and operating materials Auxiliary materials and operating materials not approved by Maschinenfabrik Reinhausen GmbH could damage the product. -
Page 13: Personal Protective Equipment
2 Safety Electrically trained persons An electrically trained person receives instruction and guidance from an electrically skilled person in relation to the tasks undertaken and the poten- tial dangers in the event of inappropriate handling as well as the protective devices and safety measures. - Page 14 2 Safety Always wear Safety shoes To protect against falling heavy objects and slipping on slippery surfaces. Table 4: Personal protective equipment to be worn at all times Wear the following in spe- Special personal protective equipment cial environments is needed in special environments. The choice of equipment depends on the circumstances.
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Page 15: Product Description
3 Product description Product description This chapter contains an overview of the design and function of the product. Scope of delivery The product is packaged with protection against moisture and is delivered as follows: ▪ COMTAP® ARS ▪ TAPMOTION® ED motor-drive unit ▪... -
Page 16: Setup/Models
3 Product description 3.2.2 Setup/models The COMTAP® ARS is produced in a single-phase and three-phase design with a maximum possible rated through-current of 2400 A. The design of the COMTAP® ARS and the designation of its main parts are shown in the installation drawings in the appendix (see page [►... -
Page 17: Name Plate
3 Product description 3.2.3 Name plate The name plate is on the head of the COMTAP® ARS. Figure 2: Position of name plate 3.2.4 Protective devices Tap-change supervisory control The COMTAP® ARS is equipped with a tap-change supervisory control, which is fitted in a housing on the head of the COMTAP® ARS (see page [►... -
Page 18: Design/Versions
3 Product description The bevel gear changes the direction from vertical to horizontal (see drawing 892916). Accordingly, the vertical drive shaft has to be mounted between drive and bevel gear and the horizontal drive shaft between bevel gear and on-load tap-changer or de-energized tap-changer. - Page 19 3 Product description 3.3.2.1 Drive shaft without cardan joint and without insulator Figure 4: Drive shaft without cardan joint and without insulator (= normal model) Configuration V 1 min Intermediate bearing Middle of hand crank – middle 536 mm When the maximum of bevel gear (maximum per- value of 2472 mm is missible axial offset 2°)
- Page 20 3 Product description 3.3.2.2 Drive shaft without cardan joint and with insulator Figure 5: Drive shaft without cardan joint and with insulator (= special model) Configuration V 1 min Intermediate bearing Middle of hand crank – middle 706 mm When the maximum of bevel gear (maximum per- value of 2472 mm is missible axial offset 2°)
- Page 21 3 Product description 3.3.2.3 Drive shaft with cardan joint and without insulator Figure 6: Drive shaft with cardan joint and without insulator (= special model) Configuration V 1 min Intermediate bearing [mm] for [mm] Middle of hand crank – middle V 1 >...
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Page 22: Commissioning Transformer At Operating Site
Commissioning transformer at operating site Checking motor-drive unit Before commissioning the transformer, repeat the function tests on the mo- tor-drive unit as described in MR operating instructions for motor-drive unit. Danger of death or severe injury! WARNING Danger of death or severe injury due to incorrect operation! ►... -
Page 23: Performing Trial Tap-Change Operations
4 Commissioning transformer at operating site Performing trial tap-change operations Before energizing the transformer, test change operations must be carried out to check the mechanical function of the COMTAP® ARS. DANGER! Switch off transformer on high and low-voltage side. Fail- ure to do so may result in severe injuries and property damage. -
Page 24: Operation
5 Operation Operation The following sections describe how to operate the COMTAP® ARS and monitor the COMTAP® ARS and motor-drive unit. Temperature range When using a vegetable oil as insulating fluid, the permissible temperature range for operation of the DEETAP® DU/COMTAP® ARS is limited. Please observe the relevant information in the specific order documents and on the indicator plate on the drive. -
Page 25: Actuating Motor-Drive Unit With Hand Crank
5 Operation Actuating motor-drive unit with hand crank Danger of explosion! WARNING Unauthorized operation of the motor-drive unit with the hand crank may re- sult in death or serious injury. ► Never operate the motor-drive unit electrically or with the hand crank before the transformer has been disconnected if you think there may be a fault in the transformer or on-load tap-changer / de-energized tap- changer. -
Page 26: Monitoring During Operation
5 Operation Insert the hand crank mounted in the motor-drive unit into the hand crank aperture in the upper cover plate. ð The built-in hand crank interlock switch interrupts the motor circuit at two poles. The control circuit will not be interrupted. NOTICE! Turn in one direction with the hand crank until the pointer has fully circled the tap-change indicator once and is again in the mid-posi-... -
Page 27: Maintenance
6 Maintenance Maintenance Safety precautions Danger of death and severe injury! WARNING An energized transformer and energized COMTAP® ARS components could cause death or serious injuries during maintenance work! ► Adherence to the following safety precautions is mandatory. Switch off transformer on high and low-voltage side. Lock transformer to prevent unintentional restart. - Page 28 6 Maintenance Carry out a transformer ratio test (see page) and fill transformer with oil (see page). Commission the transformer. COMTAP® ARS 4434052/01 EN Maschinenfabrik Reinhausen GmbH 2016...
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Page 29: Fault Elimination
In the event of faults on the COMTAP® ARS and motor-drive unit, which cannot be easily corrected on site, or if a protective device has been tripped, please inform your authorized MR representative, the transformer manufac- turer or contact us directly at:... - Page 30 Check that hose clips and protective covers are seated cor- rectly. Contact MR in the event of noise from the motor-drive unit. Warning or tripping of Buchholz relay on transform- Notify manufacturer of transformer.
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Page 31: Drawings
8 Drawings Drawings COMTAP® ARS, installation drawing (732771) Maschinenfabrik Reinhausen GmbH 2016 4434052/01 EN COMTAP® ARS... -
Page 32: Comtap® Ars, Installation Drawing Bell-Type Tank Design (733023)
8 Drawings COMTAP® ARS, installation drawing bell-type tank design (733023) COMTAP® ARS 4434052/01 EN Maschinenfabrik Reinhausen GmbH 2016... -
Page 33: Comtap® Ars, Position Of Supporting Structure (Supporter, 735714)
8 Drawings COMTAP® ARS, position of supporting structure (supporter, 735714) Maschinenfabrik Reinhausen GmbH 2016 4434052/01 EN COMTAP® ARS... -
Page 34: Comtap® Ars, Tap-Change Supervisory Control (726977)
8 Drawings COMTAP® ARS, tap-change supervisory control (726977) COMTAP® ARS 4434052/01 EN Maschinenfabrik Reinhausen GmbH 2016... -
Page 35: Comtap® Ars, Mounting Flange (725857)
8 Drawings COMTAP® ARS, mounting flange (725857) Maschinenfabrik Reinhausen GmbH 2016 4434052/01 EN COMTAP® ARS... -
Page 36: Comtap® Ars, Mounting Flange Made By The Customer (742013)
8 Drawings COMTAP® ARS, mounting flange made by the customer (742013) COMTAP® ARS 4434052/01 EN Maschinenfabrik Reinhausen GmbH 2016... -
Page 37: Comtap® Ars, Tracing Template (726728)
8 Drawings COMTAP® ARS, tracing template (726728) Maschinenfabrik Reinhausen GmbH 2016 4434052/01 EN COMTAP® ARS... -
Page 38: Comtap® Ars, Mounting Of The Comtap® Ars On The Lower Cage Ring (User-Specific, 732773_1)
8 Drawings COMTAP® ARS, mounting of the COMTAP® ARS on the lower cage ring (user-specific, 732773_1) COMTAP® ARS 4434052/01 EN Maschinenfabrik Reinhausen GmbH 2016... -
Page 39: Comtap® Ars, Mounting Of The Comtap® Ars On The Lower Cage Ring (User-Specific, 732773_2)
8 Drawings COMTAP® ARS, mounting of the COMTAP® ARS on the lower cage ring (user-specific, 732773_2) Maschinenfabrik Reinhausen GmbH 2016 4434052/01 EN COMTAP® ARS... -
Page 40: Comtap® Ars, Head With Upper Gear Unit (725737)
8 Drawings 8.10 COMTAP® ARS, head with upper gear unit (725737) COMTAP® ARS 4434052/01 EN Maschinenfabrik Reinhausen GmbH 2016... -
Page 41: Comtap® Ars, Connection Contact (734095)
8 Drawings 8.11 COMTAP® ARS, connection contact (734095) Maschinenfabrik Reinhausen GmbH 2016 4434052/01 EN COMTAP® ARS... -
Page 42: Comtap® Ars, Connecting Leads (10015335)
8 Drawings 8.12 COMTAP® ARS, connecting leads (10015335) COMTAP® ARS 4434052/01 EN Maschinenfabrik Reinhausen GmbH 2016... -
Page 43: Comtap® Ars, Horizontal Drive Shaft (Limit Dimensions, 778664_2)
8 Drawings 8.13 COMTAP® ARS, horizontal drive shaft (limit dimensions, 778664_2) Maschinenfabrik Reinhausen GmbH 2016 4434052/01 EN COMTAP® ARS... -
Page 44: Comtap® Ars, Swivel Range Of Upper Gear Unit (732769_2)
8 Drawings 8.14 COMTAP® ARS, swivel range of upper gear unit (732769_2) COMTAP® ARS 4434052/01 EN Maschinenfabrik Reinhausen GmbH 2016... -
Page 45: Comtap® Ars, Supplementary Drawings (734087)
8 Drawings 8.15 COMTAP® ARS, supplementary drawings (734087) Maschinenfabrik Reinhausen GmbH 2016 4434052/01 EN COMTAP® ARS... -
Page 46: Bevel Gear Cd 6400, Dimensional Drawing (892916)
8 Drawings 8.16 Bevel gear CD 6400, dimensional drawing (892916) COMTAP® ARS 4434052/01 EN Maschinenfabrik Reinhausen GmbH 2016... -
Page 47: Lifting Traverse (72673703)
8 Drawings 8.17 Lifting traverse (72673703) Maschinenfabrik Reinhausen GmbH 2016 4434052/01 EN COMTAP® ARS... - Page 50 Phone: +60 3 2142 6481 E-Mail: sales@au.reinhausen.com Fax: +60 3 2142 6422 E-Mail: mr_rap@my.reinhausen.com Brazil P.R.C. (China) MR do Brasil Indústria Mecánica Ltda. MR China Ltd. (MRT) Av. Elias Yazbek, 465 CEP: 06803-000 开德贸易（上海）有限公司 Embu - São Paulo 中国上海浦东新区浦东南路 360 号...
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