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Summary of Contents for AFL 15GBM
- Page 1 15GBM GASOLINE HYDRAULIC PUMP OPERATING & MAINTENANCE INSTRUCTIONS REVISION: B - 0513 Part Sheet: 54195 MAILING / SHIPPING PARTS OR SERVICE 104 Hidden Lake Circle Contact Simplex Spartangreen Business Park (800) 323-9114 Duncan, SC 29334 (800) 866-7385...
- Page 2 OPERATING INSTRUCTIONS AT A GLANCE Before Operating Pump: 1. Use only cylinders , hoses and equipment rated at 10,000 psi. 2. Make sure all hose and fitting connections are tight and secure. Hoses cannot be kinked or twisted. 3. Oil level should be 1” from the top of the reservoir plate, with tool retracted and motor off. 4.
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Page 3: Instructions Before Use
SECTION II INSTRUCTIONS BEFORE USE Read carefully. Most malfunctions in new equipment are the result of improper operation and/or improper set-up assembly. Preparation: Remove pump from shipping container -- but do not remove any plugs or valves until the unit is ready to be fully assembled to prevent dirt or foreign matter from contaminating system. -
Page 4: Section Iii Operation
SECTION III OPERATION 3-1. Control Valves: 3-Way Valve for Single Acting Tools Pushing lever to right directs pump output to right-hand port, To the tool. Pushing lever to left directs pump output to tank and allows the tool to open or retract. Center position is neutral/hold. Pump output is directed back to tank. - Page 5 SECTION V TROUBLESHOOTING If the procedures listed below do not remedy the problem, the pump will require service and should be taken to an Authorized SIMPLEX Service Center for repair. PROBLEM CAUSE - SOLUTION Sporadic Tool Action 1. Air in the hydraulic system. See Sec. 3-3 for correct bleeding procedure.
- Page 6 PUMP ASSEMBLY - 7630014 PUMP ASSEMBLY 7630014 TORQUE TO 250 IN*LBS ATTACH WITH LOCTITE 454 OR EQUIVALENT TORQUE TO 100 IN*LBS TORQUE TO 250 IN*LBS RET. HOLD ADV. GASOLINE MOTOR POWER PUMP INSTRUCTIONS FOR SAFE OPERATION Black & Blue MOTOR OIL & FUEL 1.
- Page 7 PUMP ASSEMBLY - 7630014 Item # Part # Name Qty. 44278 FUNNEL HYD OIL-1 GAL. 44912SS PUMP ASM W/PV 3.75GA 69285BSS 2 GAL RESVR. ALCOA 66014 GASKET 68000 BREATHER VENT BF-4 87492 HEX STL PIPE PLUG 1/4 NPTF 68571SS FILLER PLUG 69249 SCREW 1/4-20 X 3/4 S.T.
- Page 8 SUB PUMP ASSEMBLY 44910SS SUB PUMP ASSEMBLY - 44910SS TORQUE TO 180 IN*LBS. TORQUE TO 250 IN*LBS. TORQUE TO 25 IN*LBS. TORQUE TO TORQUE TO 180 IN*LBS. 300 IN*LBS. TORQUE TO 250 IN*LBS. TORQUE TO 120 IN*LBS. TORQUE TO 175 IN*LBS. TORQUE TO 180 IN*LBS.
- Page 9 SUB PUMP ASSEMBLY - 44910SS Item # Part # Name Qty. 43769 PUMP BODY 2 PISTON 68360 BEARING ROLLER 5/8x13/16x5/8 WIDE 66033 THRUST BEARING 66474 THRUST WASHER 69211SS ECC. SHAFT ASM 66106 THRUST BEARING 66108 THRUST WASHER 68829SS ADAPTER-SHAFT ASM 56020322 O-RING 1 7/8X2"...
- Page 10 SUB PUMP ASSEMBLY - 44912SS SUB PUMP ASSEMBLY 44912SS TORQUE TO TORQUE TO 150 IN*LBS 150 IN*LBS TORQUE TO 250 IN*LBS Item # Part # Name Qty. 44910SS PUMP ASM 2P GAS W/PV 66012 GASKET-MOTOR 69593 GAS MOTOR ADAPTER 68231 GASKET-PUMP @ MOTOR 68311 4HP B AND S GAS ENGINE...
- Page 11 ADAPTER SHAFT ASSEMBLY - 68829SS Item # Part # Name Qty. 68912 ADAPTER-SHAFT 66030 BEARING ROLLER 1 1/4x1 1/2x3/4 WIDE 68901 SEAL-SHAFT UNLOADING PISTON ASSEMBLY 43766SS UNLOADING PISTON ASSEMBLY - 43766SS ASSEMBLE WITH LOCTITE 609 Item # Part # Name Qty.
- Page 12 POPPER VALVE ASSEMBLY 45295SS POPPER VALVE ASSEMBLY- 45295SS TIGHTEN TO 350 IN*LBS NOTES: -POPPET SEAT ON CARTRIDGE, TO BE COINED PRIOR TO ASSEMBLY. -USE SPECIAL COINING TOOL OR 1/8" BALL BEARING. -SET POPPER VALVE TO 10,500-10,800 PSI USING A 100 CU.IN. PUMP. Item # Part # Name...
- Page 13 PISTON BLOCK ASSEMBLIES 68502SS & 68832SS PISTON BLOCK ASSEMBLY - 68502SS TORQUE TO 150 IN*LBS. TORQUE TO 25 IN*LBS. TORQUE TO 150 IN*LBS. TORQUE TO 400 IN*LBS. TORQUE TO 200 IN*LBS. Item # Part # Name Qty. 68501 PISTON BLOCK MACH'G 90906 1/8"...
- Page 14 VALVE MANIFOLD ASSEMBLY - 44422SS VALVE MANIFOLD ASSEMBLY 44422SS TORQUE TO 180-200 IN*LBS. NOTES: - SET RELIEF @ 12,000 - 12,100 PSI. SECTION A-A TORQUE TO 250 IN*LBS. TORQUE TO 250 IN*LBS. Item # Part # Name Qty. 44420 4W MANIFOLD W/RELIEF 69104 ADJUSTING SCREW 69105...
- Page 15 CONTROL VALVE ASSEMBLY 45643SS CONTROL VALVE ASSEMBLY - 45643SS VIEW B-B TORQUE TO 40 IN*LBS. TORQUE TO 40 IN*LBS. SECTION C-C SECTION A-A Item # Part # Name Qty. 43762 VALVE ROTOR 56020112 O-RING 5/16X7/16 URE 68180 SUBPLATE- VALVE S5602225 REC SEAL 68026 THRUST WASHER...
- Page 16 NOTES & DIAGRAMS MAILING / SHIPPING PARTS OR SERVICE 104 Hidden Lake Circle Contact Simplex Spartangreen Business Park (800) 323-9114 Duncan, SC 29334 (800) 866-7385...
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