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AFL 30GHR Operating & Maintenance Instructions

Gasoline hydraulic pump
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30GHR GASOLINE HYDRAULIC PUMP
OPERATING & MAINTENANCE INSTRUCTIONS
REVISION: B - 0413
Part Sheet: 54407
MAILING / SHIPPING
PARTS OR SERVICE
104 Hidden Lake Circle
Enerpac National
Spartangreen Business Park
Accounts Services
(877) 864-7722
Duncan, SC 29334
(800) 866-7385

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Summary of Contents for AFL 30GHR

  • Page 1 30GHR GASOLINE HYDRAULIC PUMP OPERATING & MAINTENANCE INSTRUCTIONS REVISION: B - 0413 Part Sheet: 54407 MAILING / SHIPPING PARTS OR SERVICE 104 Hidden Lake Circle Enerpac National Spartangreen Business Park Accounts Services (877) 864-7722 Duncan, SC 29334 (800) 866-7385...
  • Page 2 OPERATING INSTRUCTIONS AT A GLANCE Before Operating Pump: 1. Use only cylinders , hoses and equipment rated at 10,000 psi. 2. Make sure all hose and fitting connections are tight and secure. Hoses cannot be kinked or twisted. 3. Oil level should be 1” from the top of the reservoir plate, with tool retracted and motor off. 4.

  • Page 3: Instructions Before Use

    SECTION II INSTRUCTIONS BEFORE USE Read carefully. Most malfunctions in new equipment are the result of improper operation and/or improper set-up assembly. Preparation: Remove pump from shipping container -- but do not remove any plugs or valves until the unit is ready to be fully assembled to prevent dirt or foreign matter from contaminating system.

  • Page 4: Section Iii Operation

    SECTION III OPERATION 3-1. Control Valves: a. 4-Way Valve for Single and Double Acting Tools Pressing pendant control switch directs pump output to right-hand port. Releasing pendant control switch directs pump output to left-hand port. Left hand port output pressure is limited to 3,000 psi. 3-2.
  • Page 5 SECTION V TROUBLESHOOTING If the procedures listed below do not remedy the problem, the pump will require service and should be taken to an Authorized SIMPLEX Service Center for repair. PROBLEM CAUSE - SOLUTION Sporadic Tool Action 1. Air in the hydraulic system. See Sec. 3-3 for correct bleeding procedure.
  • Page 6 PUMP ASSEMBLY - 7630012 PUMP ASSEMBLY 7630012 TORQUE TO 150 IN*LBS TORQUE TO 150 IN*LBS TORQUE TO 250 IN*LBS 91 93 TORQUE TO 150 IN*LBS. 21 89 TORQUE TO 250 IN*LBS. VIEW A-A TORQUE TO 100 IN*LBS TORQUE TO 250 IN*LBS 32 33 32 33 GASOLINE MOTOR POWER PUMP...
  • Page 7 PUMP ASSEMBLY - 7630012 Item # Part # Name Qty. Item # Part # Name Qty. 44278 44734 FUNNEL BATTERY PACK HARNESS 68107 HYD OIL-1 GAL. HEAT SHRINK TUBE 1.67 Ft 44762SS 40858 4 PISTON DUMP ASM. FEMALE COUPLER 3050-3 69285BSS CR215 2 GAL RESVR.
  • Page 8 SUB PUMP ASSEMBLY 44762SS SUB PUMP ASSEMBLY - 44762SS TORQUE TO 180 IN*LBS. TORQUE TO 25 IN*LBS. SECTION B-B TORQUE TO 250 IN*LBS. 56 57 TORQUE TO 25 IN*LBS. TORQUE TO TORQUE TO 180 IN*LBS. 300 IN*LBS. 9 42 TORQUE TO 250 IN*LBS.
  • Page 9 SUB PUMP ASSEMBLY - 44762SS Item # Part # Name Qty. Item # Part # Name Qty. 44918 68226 PUMP BODY 4 PIS DUMP SCREW, BALL STOP 68360 85726 BEARING ROLLER 5/8x13/16x5/8 WIDE GASKET 25/64X19/32 66033 68255 THRUST BEARING CAP SCREW 66474 68569 THRUST WASHER...
  • Page 10 POPPER VALVE ASSEMBLY - 68318SS POPPER VALVE ASSEMBLY 68318SS NOTES - SET POPPER VALVE TO 3,000-3,500 PSI USING A 100 CU.IN. PUMP NOTES: -SET POPPER VALVE TO 3,000-3,500 PSI USING A 100 CU.IN. PUMP. Item # Part # Name Qty. 88762 CARTRIDGE ADAPTER SHAFT ASSEMBLY 68829SS...
  • Page 11 UNLOADING PISTON ASSEMBLY 43766SS UNLOADING PISTON ASSEMBLY- 43766SS ASSEMBLE WITH LOCTITE 609 Item # Part # Name Qty. 43765 UNLOADING PISTON S5602009 O RING S43768 BACKUP WASHER 43686 DOWEL PIN 1/8 DIA X 3/4 POPPER VALVE ASSEMBLY 45295SS POPPER VALVE ASSEMBLY- 45295SS TIGHTEN TO 350 IN*LBS NOTES:...
  • Page 12 PISTON BLOCK ASSEMBLIES - 68502SS & 68832SS TORQUE TO 150 IN*LBS. TORQUE TO 25 IN*LBS. TORQUE TO 150 IN*LBS. TORQUE TO 400 IN*LBS. TORQUE TO 200 IN*LBS. 68502SS 68832SS Item # Part # Part # Name Qty. 68501 68501 PISTON BLOCK MACH'G 90906 90906 1/8"...
  • Page 13 VALVE MANIFOLD ASSEMBLY 44422SS VALVE MANIFOLD ASSEMBLY - 44422SS TORQUE TO 180-200 IN*LBS. NOTES: - SET RELIEF @ 12,000 - 12,100 PSI. SECTION A-A TORQUE TO 250 IN*LBS. TORQUE TO 250 IN*LBS. Item # Part # Name Qty. 44420 4W MANIFOLD W/RELIEF 69104 ADJUSTING SCREW 69105...
  • Page 14 SOLENOID VALVE ASSEMBLY - 44780SS TORQUE TO TORQUE TO 50 IN*LBS. 25 IN*LBS. 4 PLACES TORQUE TO 75 IN*LBS. 4 PLACES TORQUE TO 150 IN*LBS. TORQUE TO 25 IN*LBS. BLACK WHITE WHITE WHITE WHITE BLACK HYDRAULIC ADVANCE COIL SCHEMATIC TORQUE TO 84-108 IN*LBS.
  • Page 15 PENDANT ASSEMBLY 69733SS PENDANT ASSEMBLY - 69733SS WHITE BLACK SOLDER CONNECTIONS Item # Part # Name Qty. 69083 PENDANT BODY& RELIEF 69150 JUNCTION BOX 1SWITCH 69366 SWITCH ON*-NONE-OFF DS1308052 CORD ELECTRICAL 18-2 20' 69996 PENDANT LABEL ADV...
  • Page 16 NOTES & DIAGRAMS MAILING / SHIPPING PARTS OR SERVICE 104 Hidden Lake Circle Enerpac National Spartangreen Business Park Accounts Services (877) 864-7722 Duncan, SC 29334 (800) 866-7385...