State Water Heaters GS675HRVIT Instruction Manual

State Water Heaters GS675HRVIT Instruction Manual

Power vent residential gas water heaters with hot surface ignition
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500 Tennessee Waltz Parkway,
Ashland City, TN 37015
www.statewaterheaters.com
all technIcal and warrantY questIons: SHOULD BE DIRECTED TO THE LOCAL DEALER FROM WHOM THE WATER HEATER WAS
PURCHASED. IF YOU ARE UNSUCCESSFUL, PLEASE WRITE TO THE COMPANY LISTED ON THE RATING PLATE ON THE WATER HEATER.
PRINTED 1010
resIdentIal Gas water heaters
Low Lead Content
Keep thIs Manual In the pocKet on heater for future reference
whenever MaIntenance adjustMent or servIce Is requIred.
Gas Models power vent Gs675YrvIt and Gs675hrvIt
Thank you for buying this energy efficient water heater. We
appreciate your confidence in our products.
You should thoroughly read this manual before installation and/
or operation of this water heater. Please pay particular attention
to the important safety and operating instructions as well as the
WARNINGS and CAUTIONS.
AN ODORANT IS ADDED TO THE GAS USED
1
Instruction Manual
wIth hot surface IGnItIon

for Your safety

BY THIS WATER HEATER.
197218-003

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Summary of Contents for State Water Heaters GS675HRVIT

  • Page 1: For Your Safety

    Keep thIs Manual In the pocKet on heater for future reference whenever MaIntenance adjustMent or servIce Is requIred. PRINTED 1010 Gas Models power vent Gs675YrvIt and Gs675hrvIt wIth hot surface IGnItIon Thank you for buying this energy efficient water heater. We appreciate your confidence in our products.
  • Page 2: Safe Installation, Use And Service

    safe InstallatIon, use and servIce Your safety and the safety of others is extremely important in the installation, use and servicing of this water heater. Many safety-related messages and instructions have been provided in this manual and on your own water heater to warn you and others of a potential injury hazard.
  • Page 3: General Safety

    General safetY...
  • Page 4 General safetY...
  • Page 5: Table Of Contents

    SAFE INSTALLATION, USE AND SERVICE... 2 GENERAL SAFETY... 3-4 TABLE OF CONTENTS ... 5 INTRODUCTION ... 5 Preparing for the Installation ... 5 INSTALLATION REQUIREMENTS FOR THE COMMONWEALTH OF MASSACHUSETTS ... 6 TYPICAL INSTALLATION ... 7-8 LOCATING THE NEW WATER HEATER ... 9-11 Facts to Consider About Location ...
  • Page 6: Installation Requirements For The Commonwealth Of Massachusetts

    InstallatIon requIreMents for the coMMonwealth of Massachusetts For all side wall terminated, horizontally vented power vent, direct vent, and power direct vent gas fueled water heaters installed in every dwelling, building or structure used in whole or in part for residential purposes, including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than seven (7) feet above finished grade in the area of the venting, including but not limited to decks and porches, the following requirements should be satisfied: InstallatIon of carBon MonoXIde detectors At the time of installation of the side wall horizontal vented gas fu-...
  • Page 7: Typical Installation

    replaceMent parts and delIMInG products Replacement parts and recommended delimer may be ordered through authorized servicers or distributors. Refer to the Yellow Pages for where to call or contact the water heater manufacturer at, 500 Tennessee Waltz Parkway, Ashland City, TN 37015. When ordering parts, please call 1-800-821-2017 and provide complete model and serial numbers (see rating plate), quantity and name of part desired, see Figure 1.
  • Page 8 This appliance has been design certified as complying with American National Standard for water heaters and is considered suitable for: water (potable) heating and space heating: All models are considered suitable for water (potable) heating and space heating. tYpIcal InstallatIon MIXInG valve usaGe fIGure 2.
  • Page 9: Locating The New Water Heater

    locatInG the new water heater facts to consIder aBout the locatIon Carefully choose an indoor location for the new water heater, because the placement is a very important consideration for the safety of the occupants in the building and for the most economical use of the appliance.
  • Page 10: Insulation Blankets

    Minimum clearances between the water heater and combustible construction are 0 inch at the sides and rear, 5.5” (14.0 cm) from the front and 12” (30.5 cm) from the top (standard clearance). If clearances stated on the heater differ from standard clearances, install water heater according to clearances stated on the heater.
  • Page 11 located in the above manner, should be provided. Each opening should have a free area of not less than one square inch per 4000 Btu/hr (5.5 cm /kW) of total input of all appliances in the enclosure. If horizontal ducts are used, each opening should have a free area of not less than one square inch per 2000 Btu/hr (11cm total input of all appliances in the enclosure.
  • Page 12: Installing The Water Heater

    InstallInG the new water heater cheMIcal vapor corrosIon CORROSION OF THE FLUEWAYS AND VENT SYSTEM MAY OCCUR IF AIR FOR COMBUSTION CONTAINS CERTAIN CHEMICAL VAPORS. SUCH CORROSION MAY RESULT IN FAILURE AND RISK OF ASPHYXIATION. Spray can propellants, cleaning solvents, refrigerator and air conditioning refrigerants, swimming pool chemicals, calcium and sodium chloride (water softener salt), waxes, and process chemicals are typical compounds which are potentially corrosive.
  • Page 13: Temperature-Pressure Relief Valve

    Figure 10 shows typical attachment of water piping to water heater. The water heater is equipped with 3/4 inch NPT water connections. note: If using copper tubing, solder tubing to an adapter before attaching the adapter to the water heater connections. do not solder the water lines directly to the water heater connections.
  • Page 14: Gas Piping

    Gas pIpInG Make sure the gas supplied is the same type listed on the model rating plate. The inlet gas pressure must not exceed 14 inch water column (3.5 kPa) for natural and propane gas (L.P.). The minimum inlet gas pressure shown on the rating plate is that which will permit firing at rated input.
  • Page 15: Sediment Traps (Drip Legs)

    sedIMent traps (drIp leGs) A sediment trap (drip leg) should be installed as close to the inlet of the water heater as practical at the time of water heater installation. The sediment trap should be either a tee fitting with a capped nipple in the bottom outlet or other device recognized as an effective sediment trap.
  • Page 16: Planning The Vent System

    warnInG vent hood(s) MaY Be eXtreMelY hot durInG operatIon. 2. A venting system should terminate at least 3 feet above any forced air inlet located within 10 feet. 3. The venting system should terminate at least 4 feet below, 4 feet horizontally from or, 1 foot above any door, window or gravity air inlet into any building.
  • Page 17: Condensate

    note: This unit can be vented using only the following materials: PVC (Cellular Core; ASTM-F891), PVC (DWV; ASTM D2665 or CSA B181.2), PVC (Sch 40, 80, 120; ASTM D1785 or CSA B137.3), PVC (SDR Series; ASTM-D2241 or CSA B137.3), CPVC (CPVC 41; ASTM-D2846 or CSA B137.6), CPVC (Sch 40, 80;...
  • Page 18: Installation Of Vent System

    4. Do not plug in power cord until vent system is completely installed. The Power Vent operates on 120 Vac, therefore a grounded outlet must be within reach of the 6 foot flexible power cord supplied with the vent. The power cord supplied may be used on unit only where local codes permit.
  • Page 19 cautIon LABEL ALL WIRES PRIOR TO DISCONNECTION WHEN SERVICING CONTROLS. WIRING ERRORS CAN CAUSE IMPROPER AND DANGEROUS OPERATION. VERIFY PROPER OPERATION AFTER SERVICING. fIGure 18. power vent wIrInG scheMatIc.
  • Page 20: Installation Of Vertical Vent System

    InstallatIon of vent sYsteM, sIdewall With the route of the venting system and selection of materials completed, as discussed in the section of this manual titled PLANNING THE VENT SYSTEM, the through the wall vent terminal in place and the first section of piping, up to first elbow, installed at the blower it is time to complete the installation of the venting system for the sidewall installation.
  • Page 21: Vent Pipe Preparation

    vent pIpe preparatIon 1. InItIal preparatIon Make sure the solvent cement you are planning to use is designed for the specific application you are attempting. Know the physical and chemical characteristics and limitations of the PVC and CPVC piping materials that you are about to use. Know the reputation of your manufacturer and their products.
  • Page 22 B. deburring Use a knife, plastic pipe deburring tool, or file to remove burrs from the end of small diameter pipe. Be sure to remove all burrs from around the inside as well as the outside of the pipe. A slight chamfer (bevel) of about 10°-15°...
  • Page 23: Lighting & Operating Label

    for Your safetY read Before operatInG warnInG: explosion may result causing property damage, personal injury or loss of life. Before operatInG: entIre sYsteM Must Be fIlled wIth water and aIr purGed froM all lInes. A. This appliance does not have a pilot. It is equipped with an ignition device which automatically lights the burner.
  • Page 24: Temperature Regulation

    teMperature reGulatIon Any water heater’s intended purpose is to heat water. Hot water is needed for cleansing, cleaning, and sanitizing (bodies, dishes, clothing). Untempered hot water can present a scald hazard. Depending on the time element, and the people involved (adults, children, elderly, infirm, etc.) scalding may occur at different temperatures.
  • Page 25: For Your Information

    start up condItIons sMoKe/odor It is not uncommon to experience a small amount of smoke and odor during the initial start-up. This is due to burning off of oil from metal parts, and will disappear in a short while. therMal eXpansIon As water is heated, it expands (thermal expansion).
  • Page 26: Periodic Maintenance

    ventInG sYsteM InspectIon At least once a year a visual inspection should be made of the venting system. You should look for: 1. Obstructions which could cause improper venting. The combustion and ventilation air flow must not be obstructed. 2. Damage or deterioration which could cause improper venting or leakage of combustion products.
  • Page 27: Anode Rod Inspection

    INSTALLED IN SUITABLE AREA: To insure sufficient ventilation and combustion air supply, proper clearances from the water heater must be maintained. See “Locating the New Water Heater” section. Combustible materials such as clothing, cleaning materials, or flammable liquids, etc. must not be placed against or adjacent to the water heater which can cause a fire.
  • Page 28: Service

    servIce If a condition persists or you are uncertain about the operation of the water heater contact a service agency. Use this guide to check a “Leaking” water heater. Many suspected “Leakers” are not leaking tanks. Often the source of the water can be found and corrected.
  • Page 29: Repair Parts

    Key no. part description pipe nipple stamped steel Burner cast Iron Burner Burner tube (stamped Burner) Burner tube (cast Iron Burner) Orifice (Stamped Steel Burner) Orifice (Cast Iron Burner) Ignitor/flame sensor (stamped steel Burner) Ignitor/flame sensor (cast Iron Burner) Ignitor Bracket (cast Iron Burner) Blower assembly Inlet tube, closed end Flue Baffle Assembly...
  • Page 30: Troubleshooting

    trouBleshootInG GuIdelInes Please check guidelines below. For your safety, water heater service should be performed only by a qualified service technician. Read the GENERAL SAFETY INFORMATION section first. INTELLI-VENT TROUBLESHOOTING CHART - USER CONTROL led status The gas control valve/thermostat has sensed inadequate or no earth ground.
  • Page 31 led status proBleM 1 Turn the power off for 10-20 seconds then on again to Self diagnostic check has detected a problem with the gas valve driver circuit, internal microprocessor, or 2 If any of these error codes persist or cannot be cleared other internal circuits.
  • Page 32: Troubleshooting

    trouBleshootInG GuIdelInes trouBleshootInG GuIdelInes These guidelines should be utilized by a qualified service agent.
  • Page 33 notes:...
  • Page 34 notes:...
  • Page 35: Warranty

    MODEL TANK GS675YRVIT 6 YEARS GS675HRVIT 6 YEARS When the water heater has been used for other than single family residential application: 1. The tank warranty should be reduced to 1 year. 2. The parts warranty should be reduced to one year for all models. Returned parts which...
  • Page 36 500 Tennessee Waltz Parkway, Ashland City, TN 37015 www.statewaterheaters.com...

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Gs675yrvit

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