User’s manual Tabel of contents Safety ..........................4 Description of the device ..................... 5 III. Installation ........................5 How to use the controller ....................8 IV.1. Principle of operation ....................8 IV.2. Stages of operation ....................8 IV.3. zPID control ......................8 IV.4.
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ST-550 zPID Controller functions - Fitter’s menu................... 16 VI.1. PID coefficient ......................18 VI.1.a) CH boiler power coefficient .................. 18 VI.1.b) Fan correction bottom / Fan correction top ............18 VI.2. PID supervision ......................18 VI.3. Buffer parameters ....................18 VI.3.a)
User’s manual Safety Before using the device for the first time the user should read the following regulations carefully. Not obeying the rules included in this manual may lead to personal injuries or controller damage. The user’s manual should be stored in a safe place for further reference. In order to avoid accidents and errors it should be ensured that every person using the device has familiarized themselves with the principle of operation as well as security functions of the controller.
ST-550 zPID II. Description of the device ST–550zPID temperature regulator is intended to control CH boiler with a screw feeder. Due to its advanced software it offers a range of functions: • Control of the fan and the feeder •...
User’s manual IV. How to use the controller IV.1. Principle of operation The regulator controls the fan and the fuel feeder operation so that the pre-set temperature of the CH boiler and the water tank is reached. Additionally, it controls CH and DHW pump operation activating them once a pre-defined temperature of the CH boiler has been reached.
ST-550 zPID TEST RESULTS - TECH controller without PID control: IV.4. Controller operation without zPID control zPID control may be disabled at any time using Operation algorithm selection parameter. Additional submenu will appear in the controller menu, allowing the user to configure boiler operation parameters.
User’s manual IV.5. How to navigate During standard operation of the controller, graphic display shows the main page. By pressing MENU button the user enters the first level menu. In order to move on to the next option, twist the pulser knob. Press the knob to select an option. Follow a similar procedure when adjusting parameters.
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ST-550 zPID Fire-up Standard screen Screen view Test screen Fuel tank full Pre-set CH temperature CH hysteresis Pre-set DHW temperature Temperature settings DHW hysteresis Pump activation temperature Pre-set room temperature*** Blow force Feeder CH pump DHW pump Manual mode Additional pump 1...
User’s manual V.2. Fire-up This function enables the user to easily fire-up the CH boiler. After initiating the fire manually (preparing the furnace and starting the fire), the user activates automatic fire-up phase in the controller menu. The controller conducts the fire-up process maintaining the blow and gradually feeding fuel. Thanks to optimum parameters, CH boiler smoothly switches to operation mode.
ST-550 zPID V.5.f) Pre-set room temperature Once a room regulator with RS communication has been connected and activated in the controller menu (Fitter’s menu/Room regulator), the user may adjust the pre-set room temperature. V.6. Manual mode For the user's convenience, the regulator offers manual mode function. In this function, each executive device may be activated and deactivated independently of others.
User’s manual V.9. Operation modes V.9.a) House heating When this function is selected, only the house is heated. CH pump is activated when the temperature is above the pump activation threshold (factory setting). Below this temperature value (minus 2 C – hysteresis) the pump is disabled.
ST-550 zPID Example: Monday set: 3 AM, temp -10 C (weekly control setting– 10 set: 4 AM, temp -10 C (weekly control setting– 10 set: 5 AM, temp -10 C (weekly control setting– 10 In this case, if the pre-set temperature of the CH boiler is 60...
User’s manual V.14.a) Software update • Software update should be conducted when the CH boiler is damped. • The memory stick which is going to be used to save the set-up file should be empty (prefer- ably formatted) • Make sure that the file saved on the memory stick has exactly the same name as the down- loaded file so that it is not overwritten.
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ST-550 zPID CH boiler power coefficient PID coefficient* Fan correction top Fan correction bottom Feeding time Feeding pause PID supervision* Fan operation time Fan pause time Fan revolutions Buffer DHW function Buffer parameters*** Pre-set bottom buffer temp. Valve settings Pre-set top buffer temp.
User’s manual VI.1. PID coefficient NOTE This submenu concerns CH boiler operation with PID control and t is available only when zPID control is active. VI.1.a) CH boiler power coefficient CH boiler power coefficient serves to control the feeder and fan operation at the same time. 100% is the default value but it may be adjusted within the range of 50-110%.
ST-550 zPID VI.3.c) Pre-set temperature top This function enables the user to define the pre-set temperature for the upper part of the buffer (sensor should be placed in the upper part of the tank). After this value is reached, the pump is disabled (provided that the pre-set buffer temperature bottom has also been reached).
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User’s manual Registration Valve status Pre-set valve temperature Temperature control Opening time Single stroke Maximum opening CH valve Valve type Floor valve Pre-set temperature for -20⁰C Weather-based control Pre-set temperature for -10⁰C Sensor selection Pre-set temperature for 0⁰C Pre-set temperature for 10⁰C Room regulator Room reg.
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ST-550 zPID Temperature control This parameter determines the frequency of water temperature measurement (control) behind the CH or DHW valve. If the sensor indicates a change in temperature (deviation from the set value), then the electric valve will open or close by the set stroke, in order to return to the pre-set temperature.
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User’s manual Sensor selection Option available only for valve 1 and valve 2. When two mixing valves are used, this option enables the user to specify which sensors should be used to provide temperature data for the valve (for external temperature sensor and return sensor). The temperature values may be read from the sensors of the selected valve (Own) or valve 2 sensors (module2).
ST-550 zPID Valve pump This option enables the user to select the working mode of the pump out of the following: ➢ always ON - the pump operates all the time, regardless of temperatures, ➢ Never- the pump is permanently deactivated and the regulator controls only the valve opera- tion, ➢...
User’s manual VI.6. Time settings This option is used to set current time. VI.7. Date settings This option is used to set current date. VI.8. Internet module ST-550zPID controller has a built-in Internet module which enables the user remote control of the CH boiler via the Internet.
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ST-550 zPID After logging in to your account, enter the code in Settings tab. It is possible to assign any name to the module (module description area): Registering a new module. • Home page Home tab displays the main screen with tiles illustrating the current status of particular heating system devices.
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User’s manual • How to adjust the main controller parameters The following tabs include main controller parameters. The menu structure is the same as the structure of the main controller menu. Screenshot presenting an example tab with main menu Screenshot presenting an example setting change...
ST-550 zPID • Statistics Statistics tab enables the user to view the temperature values for different time periods e.g. 24h, a week or a month. It is also possible to view the statistics for the previous months. Screenshot presenting an example temperature char Screenshot presenting an example alarm log VI.9.
User’s manual VI.10. Language This option is used to select the language version of the controller. VI.11. Room regulator This function enables the user to define the purpose of using the readings from the room regulator: • CH pump control – the room regulator disables the CH pump when the pre-set temperature is reached.
ST-550 zPID VI.14. Factory settings This option is used to restore factory settings in the fitter’s menu. VII. ST-66P pellet module ST-550zPID controller may optionally be used to control a pellet boiler via an additional ST-66P module. NOTE: Once the module has been installed, Fuel granulation parameter is no longer available in the main menu and Fuel level calibration option is not available in the fitter’s menu.
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ST-550 zPID b) Principle of operation (controller with pellet module) The regulator controls fan and fuel feeder operation in the same way as it is done without pellet module. Additionally, if pre-programmed, the controller can start CH boiler damping procedure when the pre-set temperature is reached, and monitor current temperature values.
User’s manual • Damping This function is used to damp down the fire and clear the furnace. Damping must be carried out be- fore the disconnected from the power supply.. Such an order must be kept to ensure that all the fuel is burnt and the remaining ash is removed.
VIII.2. Thermal protection of CH boiler (STB) ST-550 zPID controller is equipped with STB safety thermostat which protects the CH boiler against an excessive temperature increase. When the temperature reaches 95⁰C (default setting: STB 95 C), the contacts in the fan and feeder power supply circuit are opened. They may be activated again only manually by pressing ‘reset’...
User’s manual IX. Maintenance Before and during the heating season, ST-550zPID controller should be checked for condition of its cables. The user should also check if the controller is properly mounted and clean it if dusty or dirty. It is advisable to measure earthing parameters for the motors (CH pump, DHW pump, fan, feeder and circulating pump).
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ST-550 zPID EU Declaration of conformity Hereby, we declare under our sole responsibility that ST-550zPID room regulator manufactured by TECH, headquartered in Wieprz, Biała Droga 31, 34-122 Wieprz, is compliant with: • Directive 2014/35/EU of the European Parliament and of the Council...
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