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maxon motor MCD EPOS P 60 W Hardware Reference Manual

Programmable compact drive
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maxon motor control
MCD EPOS P Programmable Compact Drive
Hardware Reference
Edition December 2011
   60 W
Programmable Compact Drive
Hardware Reference
Document ID: rel2895
maxon motor ag Brünigstrasse 220 P.O.Box 263 CH-6072 Sachseln Phone +41 (41) 666 15 00 Fax +41 (41) 666 15 50 www.maxonmotor.com

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Summary of Contents for maxon motor MCD EPOS P 60 W

  • Page 1 Hardware Reference Edition December 2011    60 W Programmable Compact Drive Hardware Reference Document ID: rel2895 maxon motor ag Brünigstrasse 220 P.O.Box 263 CH-6072 Sachseln Phone +41 (41) 666 15 00 Fax +41 (41) 666 15 50 www.maxonmotor.com...
  • Page 2 ERMISSION TO COMMENCE NSTALLATION The MCD EPOS P 60 W is considered as partly completed machinery according to EU’s directive 2006/ 42/EC, Article 2, Clause (g) and therefore is intended to be incorporated into or assembled with other machinery or other partly completed machinery or equipment.

  • Page 3: Table Of Contents

    Status LEDs - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 24 maxon motor control MCD EPOS P Programmable Compact Drive Document ID: rel2895 MCD EPOS P 60 W Hardware Reference Edition: December 2011 © 2011 maxon motor. Subject to change without prior notice.
  • Page 4 • • p a g e i n t e n t i o n a l l y l e f t b l a n k • • maxon motor control Document ID: rel2895 MCD EPOS P Programmable Compact Drive Edition: December 2011 MCD EPOS P 60 W Hardware Reference © 2011 maxon motor. Subject to change without prior notice.

  • Page 5: Table 1-1 Notations Used In This Document

    Use for other and/or additional purposes is not permitted. maxon motor, the manufacturer of the equip- ment described, does not assume any liability for loss or damage that may arise from any other and/or additional use than the intended purpose.
  • Page 6 Refers to particular information provided by other parties. maxon motor control Document ID: rel2895 MCD EPOS P Programmable Compact Drive Edition: December 2011 MCD EPOS P 60 W Hardware Reference © 2011 maxon motor. Subject to change without prior notice.

  • Page 7: Table 1-2 Brand Names And Trademark Owners

    The present document – including all parts thereof – is protected by copyright. Any use (including repro- duction, translation, microfilming and other means of electronic data processing) beyond the narrow restrictions of the copyright law without the prior approval of maxon motor ag, is not permitted and sub- ject to persecution under the applicable law.
  • Page 8 • • p a g e i n t e n t i o n a l l y l e f t b l a n k • • maxon motor control Document ID: rel2895 MCD EPOS P Programmable Compact Drive Edition: December 2011 MCD EPOS P 60 W Hardware Reference © 2011 maxon motor. Subject to change without prior notice.

  • Page 9: Documentation Structure

    • wiring examples. maxon motor control’s MCD EPOS P 60 W is a small-sized, free programmable compact drive. It con- tains a brushless EC motor with Hall sensors, digital encoder and a digital position control unit. The opti- mized commutation by space vector control offers to drive the integrated brushless EC motor with mini- mal torque ripple and low noise.

  • Page 10: Safety Precautions

    – and be kept – in a safe operating mode. • Be aware that you are not entitled to perform any repair on components supplied by maxon motor. Best Practice •...

  • Page 11: Motor Data

    1000 increments Table 3-4 Electrical Data – Rating maxon motor control 3-11 MCD EPOS P Programmable Compact Drive Document ID: rel2895 MCD EPOS P 60 W Hardware Reference Edition: December 2011 © 2011 maxon motor. Subject to change without prior notice.

  • Page 12: Table 3-5 Electrical Data - Inputs

    PROGRAM STATUS Table 3-9 Electrical Data – LEDs maxon motor control 3-12 Document ID: rel2895 MCD EPOS P Programmable Compact Drive Edition: December 2011 MCD EPOS P 60 W Hardware Reference © 2011 maxon motor. Subject to change without prior notice.

  • Page 13: Mechanical Data

    20…80% (condensation not permitted) Table 3-12 Environmental Conditions maxon motor control 3-13 MCD EPOS P Programmable Compact Drive Document ID: rel2895 MCD EPOS P 60 W Hardware Reference Edition: December 2011 © 2011 maxon motor. Subject to change without prior notice.

  • Page 14: Order Details

    Order number 315665 Table 3-13 Order Details maxon motor control 3-14 Document ID: rel2895 MCD EPOS P Programmable Compact Drive Edition: December 2011 MCD EPOS P 60 W Hardware Reference © 2011 maxon motor. Subject to change without prior notice.

  • Page 15: Figure 4-3 Interfaces - Designations And Location

    Interfaces – Designations and Location Figure 4-4 Wiring Diagram maxon motor control 4-15 MCD EPOS P Programmable Compact Drive Document ID: rel2895 MCD EPOS P 60 W Hardware Reference Edition: December 2011 © 2011 maxon motor. Subject to change without prior notice.

  • Page 16: Power/Communication Connector (J2)

    Depending on load (continuous min. 2.6 A / acceleration, short-time min. 9 A) 1) Calculate required voltage under load using following scheme (the formula takes a max. PWM cycle of 90% and a max. voltage drop of -1 V at MCD EPOS P 60 W into account): Known values: •...

  • Page 17: Logic Supply (Optional)

    11 VDC; max. 54 VDC Min. output power min. 3 W maxon motor control 4-17 MCD EPOS P Programmable Compact Drive Document ID: rel2895 MCD EPOS P 60 W Hardware Reference Edition: December 2011 © 2011 maxon motor. Subject to change without prior notice.

  • Page 18: Rs232 Communication

    Connector [J2] Pin [3] “EPOS TxD” Pin 2 “PC RxD” Note • The RS232 port serves as programming interface using maxon motor’s programming tool «EPOS Studio». It can not be used by the application program. • Consider your PC's serial port maximal baud rate.

  • Page 19: Signal Connector (J1)

    D-Sub connector High Density 15 poles (male) maxon motor control 4-19 MCD EPOS P Programmable Compact Drive Document ID: rel2895 MCD EPOS P 60 W Hardware Reference Edition: December 2011 © 2011 maxon motor. Subject to change without prior notice.

  • Page 20: Digital Inputs 1, 2, 3 And 4 "General Purpose

    DigIN1…4 Logic Level Figure 4-8 DigIN1…4 Circuit maxon motor control 4-20 Document ID: rel2895 MCD EPOS P Programmable Compact Drive Edition: December 2011 MCD EPOS P 60 W Hardware Reference © 2011 maxon motor. Subject to change without prior notice.

  • Page 21: Figure 4-9 Digin1

    5 mA. Depending on type, an additional parallel resistor may be required. maxon motor control 4-21 MCD EPOS P Programmable Compact Drive Document ID: rel2895 MCD EPOS P 60 W Hardware Reference Edition: December 2011 © 2011 maxon motor. Subject to change without prior notice.

  • Page 22: Digital Inputs 7 And 8 "High Speed Command

    DigIN7 “Single-ended” Circuit (analogously valid also for DigIN8) maxon motor control 4-22 Document ID: rel2895 MCD EPOS P Programmable Compact Drive Edition: December 2011 MCD EPOS P 60 W Hardware Reference © 2011 maxon motor. Subject to change without prior notice.

  • Page 23: External Supply Input Voltage For Digouts

    DigOUT3 Circuit – (analogously valid also for DigOUT4) maxon motor control 4-23 MCD EPOS P Programmable Compact Drive Document ID: rel2895 MCD EPOS P 60 W Hardware Reference Edition: December 2011 © 2011 maxon motor. Subject to change without prior notice.

  • Page 24: Status Leds

    Status LEDs Three LEDs display the current status of the MCD EPOS P 60 W and its application program, as well as possible errors: • Green LED shows the operating status • Red LED indicates errors • Blue LED shows the status of the application program For detailed information please read separate document «EPOS Firmware Specification».
  • Page 25 DigOUT3 Circuit – (analogously valid also for DigOUT4) - - - - - - - - - - - - - - - - - - - - 23 maxon motor control Z-25 MCD EPOS P Programmable Compact Drive Document ID: rel2895 MCD EPOS P 60 W Hardware Reference Edition: December 2011 © 2011 maxon motor. Subject to change without prior notice.
  • Page 26 LEDs – Interpretation of Condition - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 24 maxon motor control Z-26 Document ID: rel2895 MCD EPOS P Programmable Compact Drive Edition: December 2011 MCD EPOS P 60 W Hardware Reference © 2011 maxon motor. Subject to change without prior notice.
  • Page 27 15 LEDs 24 maxon motor control Z-27 MCD EPOS P Programmable Compact Drive Document ID: rel2895 MCD EPOS P 60 W Hardware Reference Edition: December 2011 © 2011 maxon motor. Subject to change without prior notice.
  • Page 28 The present document – including all parts thereof – is protected by copyright. Any use (including reproduction, translation, microfilming and other means of electronic data processing) beyond the narrow restrictions of the copyright law without the prior approval of maxon motor ag, is not permitted and subject to persecution under the applicable law. maxon motor ag Brünigstrasse 220...

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