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Summary of Contents for SIGMATEK SR 011
- Page 1 SR 011 S-DIAS DC Motor Module Technical Manual Date of creation: 20.03.2019 Version date: 20.03.2019 Article number: 20-029-011-E...
- Page 2 (print, photocopy, microfilm or in any other process) without express permission. We reserve the right to make changes in the content without notice. SIGMATEK GmbH & Co KG is not responsible for technical or printing errors in this handbook and assumes no responsibility for damages that occur through its use.
- Page 3 (not EG type tested) 1 digital output +24 V/0.5 A/short-circuit protected The S-DIAS motor output module SR 011 allows the connection of DC brush motors with a phase current up to 5 A. The operating modes PWM control, current and speed regulation via IxR compensation, as well as speed and position regulation via incremental encoder are supported.
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Page 4: Table Of Contents
SR 011 S-DIAS DC MOTOR MODULE Contents Introduction ................5 Target Group/Purpose of this Manual ........5 Contents of Delivery ..............5 Basic Safety Guidelines ............6 Symbols Used ................6 Disclaimer ..................7 General Safety Guidelines ............8 Guidelines..................9 2.4.1... - Page 5 S-DIAS DC MOTOR MODULE SR 011 Status LEDs ................. 19 Applicable Connectors ............... 20 Label Field ................... 21 Wiring ..................22 Wiring Example ................22 Note ....................23 Additional Safety Information ..........24 STO ....................27 Function ..................28 Function Test ................29 Wiring Examples ..............
- Page 6 SR 011 S-DIAS DC MOTOR MODULE 12 Disposal ..................41 Page 4 20.03.2019...
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Page 7: Introduction
S-DIAS DC MOTOR MODULE SR 011 Introduction Target Group/Purpose of this Manual This manual contains all information required for operating the SR 011. This manual is intended for: • Project planners • Technicians • Configurators/commissioning engineers • Machine operators •... -
Page 8: Basic Safety Guidelines
SR 011 S-DIAS DC MOTOR MODULE Basic Safety Guidelines Symbols Used The following symbols are used in the operator documentation for warning and danger mes- sages, as well as informational notes: DANGER Identifies an immediate danger with high risk, which will lead to immediate death or serious injury if not avoided. -
Page 9: Disclaimer
Please thoroughly read the corresponding data sheets, operating instructions and this system handbook before handling a product. SIGMATEK GmbH & Co KG is not liable for damages caused through non-compliance with these instructions or applicable regulations. The general and special safety instructions described in the following sec- tions, as well as technical regulations, must therefore be observed. -
Page 10: General Safety Guidelines
Operate the unit with devices and accessories approved by SIGMATEK only. CAUTION Handle the device with care and do not drop or let fall. -
Page 11: Guidelines
See: Products/downloads, or using the search function and keyword “EU Declaration of Conformity” In addition to these directives, the SR 011 was also designed in accordance with 2006/42/EC and the standards EN 13849-1 and EN 62061 but was not EC type-examination tested! Safety-Relevant Parameters The use of the specified parameters requires a risk analysis of the end application. -
Page 12: Technical Data
SR 011 S-DIAS DC MOTOR MODULE Technical Data DC Motor Output Specifications Number Supported motor type DC brush motor Operating modes PWM control Current regulation Speed regulation via IxR compensation Speed regulation via incremental encoder Position regulation via incremental encoder... -
Page 13: Brake Chopper Specifications
15 Ω /100 W resistor is sufficient. If multiple motor modules are driven with one intermediate circuit supply, it is possible to equip only one module with regen braking. The recommended regen resistor is available at SIGMATEK under the article number 20-014-061-Z1. -
Page 14: Incremental Encoder Input
SR 011 S-DIAS DC MOTOR MODULE Incremental Encoder Input Number Input signals Incremental encoder signals RS422 (A, /A, B, /B, R, /R) RS422 signal (120 termination) Incremental encoder signal TTL (A, B, R) TTL level (1200 Pull-Up) Input frequency... -
Page 15: Sto Enable Input Specifications
S-DIAS DC MOTOR MODULE SR 011 STO Enable Input Specifications Number Input voltage +24 V DC Input voltage range minimum +18 V maximum +30 V low: ≤ +5 V high: ≥ +15 V Signal level Switch hysteresis typically +11 V... -
Page 16: Electrical Requirements
SR 011 S-DIAS DC MOTOR MODULE Electrical Requirements Supply voltage +24 V (X4) 18-30 V Current consumption of the +24 V load-dependent (digital output + digital output supply) supply (X4) maximum 0.6 A Motor supply voltage (X2) +18-55 V Current consumption of motor... - Page 17 S-DIAS DC MOTOR MODULE SR 011 20.03.2019 Page 15...
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Page 18: Miscellaneous
SR 011 S-DIAS DC MOTOR MODULE Miscellaneous Article number 20-029-011 Hardware version Standard Environmental Conditions Storage temperature -20 ... +85 °C Environmental temperature 0 ... +55 °C Humidity 0-95 %, non-condensing Installation altitude above sea 0-2000 m without derating, level >... -
Page 19: Mechanical Dimensions
S-DIAS DC MOTOR MODULE SR 011 Mechanical Dimensions 20.03.2019 Page 17... -
Page 20: Connector Layout
SR 011 S-DIAS DC MOTOR MODULE Connector Layout Page 18 20.03.2019... -
Page 21: Status Leds
S-DIAS DC MOTOR MODULE SR 011 Status LEDs Module Status green module active no supply available BLINKING (5 Hz) no communication User yellow can be set from the application (e.g. the module LED can be set to blinking through the visual-... -
Page 22: Applicable Connectors
SR 011 S-DIAS DC MOTOR MODULE Applicable Connectors Connectors: X1, X2: Weidmüller socket connectors with spring terminals (included in delivery) X3, X4: Phoenix connector plugs with spring terminals (included in delivery) The spring terminals are suited for the connection of ultrasonically compacted (ultrasonically welded) stranded wire. -
Page 23: Label Field
S-DIAS DC MOTOR MODULE SR 011 Label Field Manufacturer Weidmüller Type MF 10/5 CABUR MC NE WS Article number Weidmüller 1854510000 Compatible printer Weidmüller Type Printjet Advanced 230V Article number Weidmüller 1324380000 20.03.2019 Page 21... -
Page 24: Wiring
SR 011 S-DIAS DC MOTOR MODULE Wiring Wiring Example Page 22 20.03.2019... -
Page 25: Note
S-DIAS DC MOTOR MODULE SR 011 Note • The DIN rail must have an adequate connection to mass. • To wire the incremental encoder, a shielded cable is required. With an RS422 encoder, the use of shielded, twisted pair cables is recommended. The shield must be placed in front of the module as close as possible. -
Page 26: Additional Safety Information
CAUTION The instructions contained in this document must be followed. The SR 011 can only be powered by supplies that meet the requirements for SELV or PELV in compliance with EN 60204. For error-free operation, proper transport and storage are essential. See chapter 9. - Page 27 S-DIAS DC MOTOR MODULE SR 011 For your own safety and that of others, the safety modules should be used for their designated purpose only. Correct EMC installation is also included under designated use. Utilisez les modules de sécurité pour votre sécurité et celle des autres uni- quement d’une façon appropriée.
- Page 28 SR 011 S-DIAS DC MOTOR MODULE DANGER Failure to follow the above safety measures can lead to severe injuries. Le non-respect des mesures de sécurité ci-dessus peut entraîner des blessures graves. • Only trained personnel are authorized to install the "safe restart lock"...
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Page 29: Sto
S-DIAS DC MOTOR MODULE SR 011 • Si des forces externes influencent les axes utilisés avec la fonction de sécurité STO (par ex. charge suspendue), des mesures supplémentaires doivent être prises (par ex. un frein à ressort électromagnétique à double surface au lieu d'un frein à... -
Page 30: Function
SR 011 S-DIAS DC MOTOR MODULE Function The safety functions in the stepper motor output stage are controlled over two digital inputs. The following table shows the status that the safe inputs ENABLE 1 and ENABLE 2 must assume to enable normal operation or trigger the safety function. -
Page 31: Function Test
S-DIAS DC MOTOR MODULE SR 011 Function Test WARNING The safety function test is required to ensure correct operation. The entire safety circuit must be tested for full functionality. Tests must be performed at the following times: • After installation •... -
Page 32: Wiring Examples
SR 011 S-DIAS DC MOTOR MODULE Wiring Examples In the following sub chapters, wiring examples are provided. It must be ensured that all con- structive measures etc. are complied with and applied in order to fulfil the requirements of the category used. - Page 33 S-DIAS DC MOTOR MODULE SR 011 20.03.2019 Page 31...
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Page 34: Performance Level E, Category 3 Or Sil 3 - Safety-Sps
SR 011 S-DIAS DC MOTOR MODULE Performance Level e, Category 3 or SIL 3 – Safety-SPS To meet the requirements of safety category 3, performance level "e" for EN ISO 13849-1 and SIL 3 according to EN 62061, an error-proof output of a safety PLC must be used. The reason for category 3 here, is because cross-circuit detection between the two lines is not possible. - Page 35 S-DIAS DC MOTOR MODULE SR 011 20.03.2019 Page 33...
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Page 36: Performance Level E, Category 4 Or Sil 3 - Conventional
SR 011 S-DIAS DC MOTOR MODULE Performance Level e, Category 4 or SIL 3 – Conventional To meet the requirements of safety category 4, performance level "e" for EN ISO 13849-1 and SIL 3 according to EN 62061, the placement of the lines must comply with EN ISO 13849- 2, table D.4 (separate placement, prohibiting of error via short circuits between wires) as... - Page 37 S-DIAS DC MOTOR MODULE SR 011 20.03.2019 Page 35...
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Page 38: Performance Level E, Category 2 Or Sil 2 - Safety-Sps
SR 011 S-DIAS DC MOTOR MODULE Performance Level e, Category 2 or SIL 2 – Safety-SPS This involves 1-channel wiring, whereby the Enable inputs are tested separately. No cross- circuit detection is possible. Page 36 20.03.2019... -
Page 39: Transport/Storage
S-DIAS DC MOTOR MODULE SR 011 Transport/Storage This device contains sensitive electronics. During transport and storage, high mechanical stress must therefore be avoided. For storage and transport, the same values for humidity and vibration as for operation must be maintained! CAUTION During transport, temperature and humidity fluctuations may occur. -
Page 40: 10 Mounting
SR 011 S-DIAS DC MOTOR MODULE 10 Mounting The S-DIAS modules are designed for installation into the control cabinet. To mount the mod- ules, a DIN-rail is required. The DIN rail must establish a conductive connection with the back wall of the control cabinet. The individual S-DIAS modules are mounted on the DIN rail as a block and secured with latches. - Page 41 S-DIAS DC MOTOR MODULE SR 011 Recommended minimum distances of the S-DIAS modules to the surrounding components or control cabinet wall: a, b, c … distances in mm (inches) 20.03.2019 Page 39...
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Page 42: 11 Maintenance
SR 011 S-DIAS DC MOTOR MODULE 11 Maintenance WARNING During maintenance as well as servicing, observe the safety instructions from chapter 2. Lors de l'entretien et de la maintenance, respectez les consignes de sécurité du chapitre 2. 11.1 Maintenance This product was constructed for low-maintenance operation. - Page 43 S-DIAS DC MOTOR MODULE SR 011 12 Disposal When disposing of the panel, the national electronic scrap regu- lation must be observed. The panel cannot be discarded with domestic waste. 20.03.2019 Page 41...
- Page 44 SR 011 S-DIAS DC MOTOR MODULE Documentation Changes Change date Affected page(s) Chapter Note Page 42 20.03.2019...
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