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Rioned. Rioned reserves the right to make changes to parts at any time, without providing prior or direct notification to the buyer. The content of this user manual may also be changed without prior notification.
Troubleshooting tips to help you correct minor malfunctions yourself are also provided. Finally, at the end of this user manual you will find an index to help you quickly find information and a number of annexes containing, among other things, Rioned's contact details.
Table of contents Preface ............3 4.3.1 Preparing the vehicle ...........38 4.3.2 Before starting..............38 4.3.3 Workstations ..............39 Table of contents......... 5 Starting the engine............40 4.4.1 Starting the engine with the eControl+ ...... 40 Introduction ........7 4.4.2 Starting the engine with the Riomote control.... 42 4.4.3 Unblocking a sewer............43 Description and principle of...
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Maintenance........71 Malfunctions ........77 Safety instructions............71 Fault messages, eControl+..........77 Making changes to the machine........71 7.1.1 Emergency stop ............77 Maintenance schedule ..........71 7.1.2 Engine temperature too high ........77 Removal/installation of protective covers....73 7.1.3 Heat exchanger temperature too high ......77 Maintenance before the work ........73 7.1.4 Hydraulic oil temperature too high......78 6.5.1...
Read this user manual carefully before putting the machine in service, and always use the machine in accordance with the instructions. If problems occur, consult Rioned. This user manual contains all the information about operation and maintenance. If the machine is set up and operated correctly and regularly maintained, we provide the warranty specified in the general terms and conditions of delivery.
DESCRIPTION AND PRINCIPLE OF OPERATION Description and principle of operation Introduction In this chapter we first briefly describe the operation, the main components and the symbols used for the machine and the accompanying accessories. You will then find a description of the machine's control eControl+ Riomote control units in the ‘...
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DESCRIPTION AND PRINCIPLE OF OPERATION The following is a brief explanation of parts from the illustrations above that are not discussed further in the manual. Securing end of filling hose (3) The end of the filling hose is attached to this connection. Pump cover (4) Removing this cover will make the pump, battery and oil tank accessible for maintenance and service.
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DESCRIPTION AND PRINCIPLE OF OPERATION > The other three positions are intended for positioning the high pressure hose as close as possible to the correct working direction. This ensures that the high pressure hose rolls off the reel smoothly. It is operated as follows: 1.
DESCRIPTION AND PRINCIPLE OF OPERATION 2.2.2 Symbols on pressure gauge, pressure regulator and valve controls Pressure gauge (25) Maximum allowable pressure Operating Danger zone The maximum operating pressure is indicated on a sticker near the pressure gauge. range Reduce the operating pressure with the handwheel of the pressure regulator until the indicator of the pressure gauge is halfway between and the maximum operating pressure.
DESCRIPTION AND PRINCIPLE OF OPERATION 3. Two open-end spanners for tightening and loosening the spray gun. Open-end spanners 4. This user manual 5. Engine documentation 6. One suction hose with strainer. 7. Attachment: high pressure pump 8. Attachment: exploded view drawings and diagrams. eControl+ 2.3.1 Design and principle of operation...
DESCRIPTION AND PRINCIPLE OF OPERATION 2.3.3 Lightbar The lightbar around the display is switched off (always grey) by default: In the following cases it changes to one of these four colours: BLUE ORANGE GREEN The Riomote control There is a fault The diesel engine is Spraying has been is set on the...
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DESCRIPTION AND PRINCIPLE OF OPERATION Inactive (grey): Active (blue): Depending on where you are in the menu, one navigation bullet is visible or – in a pop-up – all navigation bullets disappear. Fault Home Pulsator Reel Hose counter Eco mode Management...
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DESCRIPTION AND PRINCIPLE OF OPERATION Fault The first navigation bullet (Fault ) is only visible when a fault message is suppressed, for example ‘too little water in the water tank (run dry)’. Only then can you navigate to this bullet. In other cases, the bullet is hidden.
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DESCRIPTION AND PRINCIPLE OF OPERATION Home The second navigation bullet (Home ) is always visible. You can always navigate to it. Pulsator, electric reel operation and hose counter The following three navigation bullets represent: > the pulsator > the reel >...
DESCRIPTION AND PRINCIPLE OF OPERATION 2.3.5 Functions and symbols A function (pulsator, electric reel operation or hose counter) may be shown in either of two ways: inactive and active. The pulsator is shown below, as an example: Inactive (grey): Active (blue): Depending on where you are in the menu, one function is visible or –...
DESCRIPTION AND PRINCIPLE OF OPERATION Hose counter switched on 2.3.6 Tachometer Just like on a car, the tachometer shows the engine speed, in revolutions per minute. The speed can be increased or decreased with the navigation button. The tachometer can be displayed in the following four ways: Inactive (standard) Inactive (eco mode) Active (standard)
DESCRIPTION AND PRINCIPLE OF OPERATION 3. 9-channel Riomote control NOTE The buttons on your Riomote control may differ from those shown in this manual. See the symbols on your remote control for the actual functions. The functions of the buttons may also differ due to customer-specific preferences. 2.4.2 Preparation for use The key switch of the eControl+ has three positions: 1.
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DESCRIPTION AND PRINCIPLE OF OPERATION Do this as follows: 1. Insert the key into the key switch: 2. Turn the key half a turn clockwise to position 2. The text ‘Work Safe’ will now appear for two seconds: The text ‘Riomote Control ON’ is displayed continuously: The lightbar flashes blue: 3.
If the engine does NOT shut off when the emergency stop button is pressed, the machine may NOT be operated with the Riomote control. In that case, contact Rioned. 2.4.3 Replacing the battery If the indicator light on the Riomote control lights up, the battery should be replaced with a charged battery: If the battery is not replaced, the Riomote control will switch off after a short time.
DESCRIPTION AND PRINCIPLE OF OPERATION 2.4.4 5-channel Riomote control The 5-channel Riomote control has the following buttons: 1. Decrease speed 2. Increase speed 3. Stop spraying 4. Start spraying 5. Emergency stop START Button at bottom right: Switch Riomote control on/off After pressing the corresponding button, the following is displayed on the eControl screen: 1.
DESCRIPTION AND PRINCIPLE OF OPERATION 2.4.5 7-channel Riomote control The 7-channel Riomote control has the following buttons: 1. Decrease speed 2. Increase speed 3. Stop spraying 4. Start spraying 5. Stop engine 6. Start engine 7. Emergency stop START Button at bottom right: Switch Riomote control on/off After pressing the corresponding button, the following is displayed on the eControl screen: 1.
SAFETY Safety Introduction This user manual contains very important safety instructions. In this chapter we provide general instructions. ALWAYS follow these instructions for use and maintenance. In other chapters we provide specific safety instructions for each action or situation. ALWAYS follow these instructions too.
> substances subject to special rules Do NOT use the machine in an explosive environment. Rioned ONLY guarantees the safety when working with the machine if the machine is used as described in this user manual. NEVER exceed the following limit values (EN IEC 60204-1): >...
SAFETY This safety sticker shows you what you should not spray on: Recommendation: do not use spray lances shorter than 75 cm. 3.10 Spray break If you leave the spraying area for a short time, do the following: 1. Stop the machine (see section ‘Stopping spraying’ in ‘Unblocking a sewer’ and section ‘Stopping spraying’...
SAFETY > waterproof workwear > helmet > spray boots with steel toes 3.16 Water discharge Ensure that the water is drained off properly. Clean the discharge water before discharging it into the sewer system in the following two cases: > when cleaning with harmful chemicals, or >...
SAFETY 3.18 Safety sticker The safety sticker is located on the back of the vehicle. The symbols used have the following meaning: 1. Hearing, head and eye protection must be worn 2. Safety shoes with extra protection required 3. Reading the manual is mandatory 4.
OPERATION: STANDARD FUNCTIONS Operation: standard functions Introduction In this chapter we first describe the checks you must carry out before departure and the preparations required at the workplace. Then the different ways to start the engine are explained. Next the work will be discussed: unblocking a sewer, properly handling the high pressure hose and cleaning a wall, terrace or floor.
OPERATION: STANDARD FUNCTIONS Preparations at the workplace 4.3.1 Preparing the vehicle 1. Park the vehicle at the desired location and engage the parking brake. 2. When used on a slope, block the wheels of your vehicle with wheel chocks. 3. Mark the work area in accordance with local regulations. 4.3.2 Before starting >...
OPERATION: STANDARD FUNCTIONS The water tank can be filled in four ways: Via the filling line: 1. Connect a filling hose to the coupling of the filling line. 2. Open the filling valve. 3. Open the water tap. Via the filling hose Connect the filling hose to a tap, open the filling valve and open the water tap Through the fill opening on the water tank Through the fill opening, the water tank can be manually filled with water...
OPERATION: STANDARD FUNCTIONS At the manhole or sewer pipe The following operation is possible here: > operation with eControl+ at a distance of less than one metre > operation with Riomote control Risk at this workstation: the emergency stop can only be operated with the Riomote control at a distance of less than two metres.
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OPERATION: STANDARD FUNCTIONS Then the home screen is shown: 3. If the ‘ECO Start/Stop’ or ‘ECO Stop’ option is available, the eco mode is Eco mode eControl+ activated by default (see section ‘ ’). Check to see if a fault icon is displayed: Navigation bullets •...
OPERATION: STANDARD FUNCTIONS 4.4.2 Starting the engine with the Riomote control Start the vehicle engine with the Riomote control in the following way: 1. Insert the key into the key switch: 2. Turn the key half a turn clockwise to position 2. The text ‘Work Safe’...
OPERATION: STANDARD FUNCTIONS 3. Now switch on the Riomote control. The Lightbar stops flashing and stays blue when the Riomote control is connected to the receiver. Check to see if a fault icon is displayed: Navigation bullets • If there is a fault icon: see section ‘ ’.
OPERATION: STANDARD FUNCTIONS • screw the ‘Open nozzle’ onto the high pressure hose 2. Reel out the high pressure hose in one of the following ways: Hydraulically reeling high pressure hose or • with the hydraulic hose reel (see section ‘ suction hose in/out ’) •...
OPERATION: STANDARD FUNCTIONS 2. Turn the navigation knob to increase (clockwise) or decrease (anticlockwise) the speed: Starting spraying with the Riomote control 1. Press button 4 ‘Start spraying’ (9-channel) or button 4 ‘HP on’ (11-channel). 2. Press button 2 ‘Increase speed’ (9-channel) or button 6 ‘Throttle up’ (11-channel).
OPERATION: STANDARD FUNCTIONS > The text ‘High Pressure OFF’ is displayed for two seconds: > No more water comes out of the nozzle. > The engine speed decreases. Stopping spraying with the Riomote control > Press button 3 ‘Stop spraying’ (9-channel) or button 3 ‘HP off’ (11-channel) on the Riomote control. >...
OPERATION: STANDARD FUNCTIONS • Then screw the spray gun onto the high pressure hose using the supplied spanners. 2. Unreel the high pressure hose ALL THE WAY. 3. Open the high pressure valve at the high pressure reel. 4. Start the engine if it has not yet been started. 4.5.3 Pressurizing the system Pressurizing can be started in two ways: with the eControl+ and with the Riomote control.
OPERATION: STANDARD FUNCTIONS Depressurizing the system with the Riomote control 1. Press button 1 ‘Reduce speed’ (9-channel) or button 5 ‘Throttle down’ (11-channel) to reduce the speed. 2. Press button 3 ‘Stop spraying’ (9-channel) or button 3 ‘HP off’ (11-channel) to depressurize the system.
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OPERATION: STANDARD FUNCTIONS 16. Press and hold the Engine on/off button on the eControl+ for at least one second: The engine is now stopped. NOTE When pumping out the water, there is no need to place a spray nozzle or spray gun on the high pressure hose.
OPERATION: EXTRA FUNCTIONS Operation: extra functions Introduction In this chapter we describe the various extra functions. First we discuss the machine’s pulsator, reels, hose counter and electronic water level control. Then we discuss the eco mode and the management function of the eControl+.
OPERATION: EXTRA FUNCTIONS The navigation bullet now goes out and the pulsator icon lights up blue. > Turn the navigation knob clockwise: The text ‘ON’ is now shown below Pulsator. > Press the navigation knob to activate the pulsator: icon will now light up. >...
OPERATION: EXTRA FUNCTIONS The navigation bullet now goes out and the pulsator icon lights up blue. 4. Turn the navigation knob anticlockwise: The text ‘OFF’ is now shown below Pulsator. 5. Press the navigation knob to deactivate the pulsator: The pulsator icon now goes out.
OPERATION: EXTRA FUNCTIONS The pulsator icon now goes out en the navigation bullet lights up blue: 2. Go to the Home screen: • press the engine symbol: The tachometer will now light up: 3. Turn the navigation knob to increase (clockwise) or decrease (anticlockwise) the speed: 5.2.6 Starting the pulsator with the Riomote control Perform the following operations:...
OPERATION: EXTRA FUNCTIONS Electric swivel arm latch Location: The electric swivel arm latch is located under the high pressure reel at the end of the first hose guide bracket. 1. Press button A: Swivel arm released. 2. Swing the swivel arm to the desired position. 3.
OPERATION: EXTRA FUNCTIONS Reel 5.4.1 Safety WARNING! There is a danger of pinching/crushing during reel operation! You may only operate the reels if there are no other people in the work area. This is YOUR responsibility. 5.4.2 Hydraulically reeling high pressure hose in/out NOTE Water can still come out of the high pressure hose while reeling it in! The control lever has four positions:...
OPERATION: EXTRA FUNCTIONS Push the control lever downwards to reel out the high pressure hose: The control lever also allows you to control the speed of reeling in/out. 5.4.3 Manually reeling high pressure hose out To switch off the hydraulic drive, move the control lever to the position.
OPERATION: EXTRA FUNCTIONS 1. Swing back the hose guide. 2. Secure the hose guide. 5.4.5 Reeling high pressure hose in/out with the eControl+ You can only use this function if it is available and the engine is running. Perform the following operations to reel the high pressure hose in/out: 1.
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OPERATION: EXTRA FUNCTIONS 5. Turn the navigation knob clockwise to reel out the high pressure hose: 6. Press the navigation knob to start reeling in or out: icon lights up when you press the navigation knob. 7. Release the navigation knob to stop reeling in or out. The icon disappears when you release the navigation knob.
OPERATION: EXTRA FUNCTIONS The high pressure reel icon now goes out. The navigation bullet turns blue: 5.4.6 Manually reeling out high pressure hose controlled by eControl+ Your machine may be equipped with a mechanical freewheel locking option. This allows you to set the high pressure reel to the ‘freewheel’...
OPERATION: EXTRA FUNCTIONS The locking pin is now released and the high pressure reel can rotate freely, without resistance. Locked To reel the high pressure hose in/out with the eControl+, move the lever to the position shown below: The pin locks and you can reel with the eControl+ again. 5.4.7 Reeling in/out with the Riomote control Reeling in 1.
OPERATION: EXTRA FUNCTIONS Hose meter counter eControl+ 5.5.1 Introduction The hose counter indicates how many metres of high pressure hose is in the sewer. Things to keep in mind during use Keep the following in mind when using the hose counter: >...
OPERATION: EXTRA FUNCTIONS 5.5.4 Resetting hose counter to 0 metres If you reset the hose counter to 0 metres, you can make a measurement from any point. Do this as follows: 1. Make sure the hose is completely rolled up. 2.
OPERATION: EXTRA FUNCTIONS Electronic water level control The purpose of the electronic water level control is to be able to continuously top up during spraying. Principle of operation There is a float in the water tank. This switch controls the solenoid valve in the filling line. When the water level is too high, the solenoid valve closes.
OPERATION: EXTRA FUNCTIONS Note: If your machine is equipped with dry-running protection, you can always use the suction venturi. This is because the dry-running protection always leaves some water in the water tank. Starting suction: > Connect the coupling of the filling hose to the coupling of the suction venturi. >...
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OPERATION: EXTRA FUNCTIONS The navigation bullet now goes out and the eco mode icon lights up green: 3. Turn the navigation knob anticlockwise to switch off eco mode: 4. Press the navigation knob to deactivate eco mode: The eco mode icon now goes out and the navigation bullet lights up blue: After two seconds the text ‘Hours Total’...
OPERATION: EXTRA FUNCTIONS 5.8.3 ECO Start/Stop This variant of the eco mode allows the engine to be stopped when spraying is stopped and automatically restarted when spraying is restarted. Stopping the engine 1. Press the High pressure on/off button: Now the following happens: •...
OPERATION: EXTRA FUNCTIONS Management function eControl+ The management function of the eControl+ allows you to manage fault messages, check whether your machine is in need of maintenance and view the software version. Activate the management function as follows: 1. Turn the navigation knob clockwise and move the navigation bullet to the ‘Management’...
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OPERATION: EXTRA FUNCTIONS The machine displays the following message after starting if periodic maintenance is required: Press the navigation knob to clear the message: You can now continue working with the machine. The next time the machine is started, the message will be displayed again.
If the spray gun is attached to the high pressure hose, squeeze the trigger. Making changes to the machine You may ONLY make changes to the machine if you have received written authorization from Rioned. The use of original replacement parts and Rioned-approved accessories is important for safety.
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MAINTENANCE Maintain the various parts of the machine according to the following schedule: Check oil levels Before the work Clean water filter Before the work and when very dirty Check high pressure hose and other hoses Before the work Clean bodywork Weekly or when very dirty Poke the nozzle holes clean Every 50 hours of operation...
MAINTENANCE Removal/installation of protective covers Removal: 1. Insert the key into the lock. 2. Turn the key clockwise. 3. Turn knob A a quarter turn to the right. 4. Turn knob B a quarter turn to the left. 5. Lift the cover slightly. 6.
MAINTENANCE 6.5.2 Clean water filter Clean the water filter as follows: 1. Close the supply valve in the suction hose. 2. Unscrew the filter cap from the filter body. 3. Clean the filter screen and other contaminated parts of the filter. 4.
6.9.1 Change hydraulic oil Change the oil in the hydraulic system every 1000 hours of operation (or at least once a year). Use oil from Rioned. P/N 71-003-000-046. 6.9.2 Clean suction valves of high pressure pump Clean the suction valves of the high pressure pump once a year.
Clean the pressure valves of the high pressure pump once a year. See accompanying annex for more information. 6.9.4 Major scheduled maintenance Have Rioned technical service inspect and maintain the machine once a year. This will ensure the continued good performance and long service life of the machine.
MALFUNCTIONS Malfunctions Fault messages, eControl+ The eControl+ can display various fault messages. They are also listed in the section about the Management function, eControl+ management function (see section ‘ ’). Each of these fault messages, and what you should do if they appear, is explained hereafter. 7.1.1 Emergency stop If the emergency stop is pressed, the following message appears:...
MALFUNCTIONS Solution: 1. Press the navigation knob to clear the message: 2. Let the heat exchanger cool down. Work can continue when the heat exchanger has cooled down sufficiently. 7.1.4 Hydraulic oil temperature too high If the temperature of the hydraulic oil becomes too high, the following message appears: Consequences for systems: 1.
MALFUNCTIONS 7.1.6 Coolant level too low If the coolant level becomes too low, the following message appears: Consequences for systems: 1. The engine, high pressure pump, vacuum system, pulsator, reel and/or hose counter are switched off. 2. The eco mode remains unchanged. Solution: 1.
MALFUNCTIONS 2. The high pressure LED on the eControl+ starts flashing blue: 3. Press and hold the navigation button until the message disappears. Before starting 4. Fill the water tank with about 20 litres of water (see section ‘ ’). 7.1.9 Water level too high Only available if the electronic water level control function is present.
Refill the fuel tank. suddenly. Main or accessory fuse blown. Replace defective fuse. Restart engine. If the fuse blows again, contact Rioned. Battery voltage too low. Charge the battery or replace the battery Air in fuel line. Bleed air at engine.
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Air in high pressure pump. Let the machine run several minutes with the high pressure valve open. If the fault is not cleared, contact Rioned. Suction valves of high pressure Carefully free the valves. pump seized. Remove any lime scale build- Suction valves of high pressure Contact Rioned.
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Check condition of pressure valves. Descale pressure valves or Replace pressure valves. High pressure pump sealing ring Stop machine. worn. Replace sealing ring. Ceramic pistons in high pressure Contact Rioned. pump damaged. Pressure regulator internally Contact Rioned. restricted or damaged.
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Drive chain not sufficiently Tighten chain. tensioned. Set operating pressure is too low. Set higher operating pressure, if possible. Hydraulic system damaged. Contact Rioned. Fault Cause Solution No response with Riomote control No power. Charge battery of Riomote control. switched on.
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No connection to receiver. Check all indicator lights for all functions. Command via Riomote control not Open in electrical circuit. Check all plug connections. performed. Push plugs in or Connect detached plugs. Check all indicator lights for all functions. Receiver defective. Contact Rioned.
Index eControl+ colour lightbar .............18 antifreeze emergency stop ............77 filling water tank with ..........48 fault messages .............77 removing ..............49 navigation bullets ............18 principle of operation ..........16 software version ............68 battery voltage too low ............ 79 electronic water level control ...........64 emergency stop UrbanCombi, location ...........9 changing hydraulic oil .............
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prohibited do not fasten levers and valves ........33 increase or decrease speed ..........23 do not work in explosive environments .....32 substances which must not be sucked up ....32 Protective covers ..............34 legionella prevention of contamination ........48 protective equipment personal ...............33 limit values ...............
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spray gun temperature too high warnings ..............46 Coolant .................79 Engine ................77 spray nozzle Heat exchanger ............77 warning ................ 43 hydraulic oil ..............78 spraying break ................33 thunderstorm working during ............32 hazards ................ 32 preparations ............43 troubleshooting ..............81 starting ................. 47 type plate starting with machine ..........
Annex 1 EC declaration of conformity Rior, Industrie- en handelsonderneming B.V. declares that: Brand: Rioned Type: CityJet Machine number: > is in conformity with the Machinery Directive (2006/42/EC); > complies with the provisions of the following other EC Directives: 2014/30/EC >...
ATTACHMENTS Annex 2 Type plate The type plate is located at the left on the back side (relative to the driving direction) and shows the following information: CE Marking Manufacturer of the machine European approval number (not yet available) Chassis number of the vehicle Identification of the machine Manufacturer's address details Year of manufacture of the machine...
ATTACHMENTS Annex 4 Technical specifications General Capacity, water tank: 600 litres, 2 x 300 litres (expandable) Length, high pressure hose: 60 - 100 m Diameter, high pressure hose: 1/2" (NW13), 3/4" (NW19) or 5/8" (NW16) Length, filling hose: 50 m Diameter, filling hose: 3/4"...
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ATTACHMENTS High pressure pump Type: Speck P45 Number of cylinders: Number of valves: Maximum capacity: see type plate Mass: 50 kg Maximum water temperature: 60 °C Oil type: GX 80W90 (P/N 71002000090) Volume: 3.5 l Type: Speck P52 Number of cylinders: Number of valves: Maximum capacity: See type plate...
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