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Toro Groundsmaster 7210 Series Operator's Manual

Traction unit
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Original Instructions (EN)
Groundsmaster
Traction Unit
Model No. 30487TC—Serial No. 403440001 and Up
Model No. 30487TE—Serial No. 400000000 and Up
Model No. 30495—Serial No. 403440001 and Up
Model No. 30495TC—Serial No. 403440001 and Up
Form No. 3428-854 Rev A
®
7210 Series
*3428-854* A

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Summary of Contents for Toro Groundsmaster 7210 Series

  • Page 1 7210 Series Traction Unit Model No. 30487TC—Serial No. 403440001 and Up Model No. 30487TE—Serial No. 400000000 and Up Model No. 30495—Serial No. 403440001 and Up Model No. 30495TC—Serial No. 403440001 and Up *3428-854* A Register at www.Toro.com. Original Instructions (EN)
  • Page 2 Authorized Service land unless the engine is equipped with a spark Dealer or Toro Customer Service and have the model arrester, as defined in Section 4442, maintained in and serial numbers of your product ready.
  • Page 3 This manual also uses 2 words to highlight information. Important calls attention to special mechanical information and Note emphasizes general information worthy of special attention.

  • Page 4: Table Of Contents

    Contents Fuel System Maintenance ........40 Servicing the Water Separator ......40 Draining the Fuel Tank ........40 Safety ............... 5 Inspecting the Fuel Lines and General Safety ........... 5 Connections..........41 Safety and Instructional Decals ......5 Bleeding the Fuel System ......... 41 Setup ..............

  • Page 5: Safety

    Safety • Do not operate the machine without all guards and other safety protective devices in place and functioning properly on the machine. This machine has been designed in accordance with • Keep your hands and feet away from rotating CEN standard ANSI B71.4-2017 and ISO EN 5395 parts.
  • Page 6 decal93-6696 93-6696 1. Stored energy hazard—read the Operator's Manual. decal106-6755 106-6755 1. Engine coolant under 3. Warning—do not touch the pressure. hot surface. 2. Explosion hazard—read 4. Warning—read the the Operator's Manual. Operator's Manual. decal93-6697 93-6697 1. Read the Operator's 2.
  • Page 7 decal107-1866 107-1866 Note: This machine complies with the industry standard stability test in the static lateral and longitudinal tests with the maximum recommended slope indicated on the decal. Review the instructions for operating the machine on slopes in the Operator’s Manual as well as the conditions in which you would operate the machine to determine whether you can operate the machine in the conditions on that day and at that site.
  • Page 8 decal110-9796 110-9796 1. Read the Operator's Manual for information on fuses. decal133-5618 decal110-8253 133-5618 110-8253 1. PTO–Off 4. Continuous-variable setting 2. PTO—On 5. Slow 3. Fast decal110-8254 110-8254 1. Engine–Stop 3. Engine—Start 2. Engine—Run...
  • Page 9 decal110-8252 110-8252 1. Read the Operator's Manual. 3. Hydraulic oil 5. Engine coolant 2. Parking brake 4. Fuel 6. Engine oil decal110-9781 110-9781 1. Warning—read the Operator's Manual. 2. Poison hazard; caustic liquid/chemical burn hazard—keep children away from the battery. 3.
  • Page 10 decal120-9195 120-9195 Note: This machine complies with the industry standard stability test in the static lateral and longitudinal tests with the maximum recommended slope indicated on the decal. Review the instructions for operating the machine on slopes in the Operator’s Manual as well as the conditions in which you would operate the machine to determine whether you can operate the machine in the conditions on that day and at that site.
  • Page 11 decal127-6519 127-6519 1. Transport position 2. Height of cut...

  • Page 12: Setup

    Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Qty. – No parts required Raise the ROPS. Cutting unit Installation Instructions Install the cutting unit. – No parts required Adjust the left, front caster wheel. –...

  • Page 13: Checking The Tire Pressure

    Adjusting the Left, Front Caster Wheel No Parts Required Procedure Adjust the left, front caster wheel to the outside position for 72-inch cutting units and to the inside position for 60-inch and 62-inch cutting units. Checking the Tire Pressure No Parts Required Procedure Check the tire pressure;...

  • Page 14: Installing Weights (For Ce Compliance)

    0 kg (0 lb) Traction Unit and Road Light Groundsmaster 7200/7210 0 kg (0 lb) 0 kg (0 lb) 0 kg (0 lb) Traction Unit and Jack Stand Contact your authorized Toro distributor to obtain the appropriate kits and weights for your machine.

  • Page 15: Checking The Fluid Levels

    Product Overview Checking the Fluid Levels No Parts Required Procedure Check the hydraulic-fluid level before starting the engine, refer to Checking the Hydraulic System (page 52). Check the engine-oil level before starting the engine, refer to Checking the Engine-Oil Level (page 38).
  • Page 16 Motion-Control Levers Glow-Plug-Indicator Light (Orange Light) The motion-control levers control the forward and rearward motions as well as the turning of the The glow-plug-indicator light (Figure 5) turns on when machine. Refer to Driving the Machine (page 27). you turn the ignition switch to the O position.
  • Page 17 Fuel Gauge The fuel gauge (Figure 7) indicates the quantity of fuel remaining in the fuel tanks. g004637 Figure 7 1. Fuel gauge...

  • Page 18: Specifications

    Specifications g242892 Figure 8 Description Figure 8 Dimension or Weight reference Height with roll bar up 183 cm (72 inches) Height with roll bar down 125 cm (49 inches) Overall length 246 cm (97 inches) Overall width 145 cm (57 inches) Wheel base 145 cm (57-1/4 inches) Wheel tread (tire center to center) rear...

  • Page 19: Attachments/Accessories

    Attachments/Accessories A selection of Toro approved attachments and accessories is available for use with the machine to enhance and expand its capabilities. Contact your Authorized Service Dealer or authorized Toro distributor or go to www.Toro.com for a list of all approved attachments and accessories.

  • Page 20: Adding Fuel

    • Do not use fuel additives. • For more information on biodiesel, contact your authorized Toro distributor. Petroleum Diesel Fuel Tank Capacity Cetane rating: 40 or higher Sulfur content: Low sulfur (<500 ppm) or ultra-low 43.5 L (11.5 US gallons) sulfur (<15 ppm)

  • Page 21: Checking The Engine-Oil Level

    Checking the Engine-Oil Important: Always use the seat belt when the roll bar is in the raised and locked position. Do Level not use the seat belt when the roll bar is in the lowered position. Before you start the engine and use the machine, check the oil level in the engine crankcase;...

  • Page 22: Using The Safety-Interlock System

    Raising the Roll Bar Using the Safety-Interlock System Raise the roll bar as shown in Figure CAUTION If the safety-interlock switches are disconnected or damaged, the machine could operate unexpectedly, causing personal injury. g031624 • Do not tamper with the interlock switches. •...

  • Page 23: Positioning The Seat

    You can use 7 of these lights for system diagnosis. Refer to Figure for a description of what each light means. For details on using the rest of the SCM functions, refer to the Service Manual, available through your authorized Toro distributor.

  • Page 24: Changing The Seat Suspension

    Changing the Seat During Operation Suspension During Operation Safety The seat is adjustable to provide a smooth and comfortable ride. Position the seat where you are most comfortable. General Safety To adjust it, turn the knob in front either direction to •...
  • Page 25 Do not operate a machine under any conditions • Use accessories, attachments, and replacement where traction, steering, or stability is in question. parts approved by Toro only. • Remove or mark obstructions such as ditches, holes, ruts, bumps, rocks, or other hidden hazards.

  • Page 26: Operating The Parking Brake

    Operating the Parking Starting the Engine Brake Note: The glow plug light illuminates for 6 seconds when you turn the ignition key to the R position. Always engage the parking brake when you stop the Turn the ignition to the S position after the light TART machine or leave it unattended.

  • Page 27: Driving The Machine

    Driving the Machine The throttle control regulates the engine speed as measured in rpm (revolutions per minute). Place the throttle control in the F position for best performance. Always operate in the F throttle position when running powered attachments. CAUTION The machine can turn very rapidly.

  • Page 28: Shutting Off The Engine

    Shutting Off the Engine Operating the Mower Using the Deck-Lift Switch CAUTION Children or bystanders may be injured if they The deck-lift switch raises and lowers the cutting unit attempt to move or operate the tractor while (Figure 22). The engine must be running for you to it is unattended.

  • Page 29: Adjusting The Height Of Cut

    Engaging the Power Takeoff (PTO) located in the second row. This does not add 6 mm (1/4 inch) to the 15.8 cm (6 inch) position. The power-takeoff (PTO) switch starts and stops the mower blades and some powered attachments. Note: If the engine is cold, allow the engine to warm up 5 to 10 minutes before engaging the PTO.

  • Page 30: After Operation

    • If a blade is damaged or worn, replace it immediately with a genuine Toro replacement blade. Refer to the cutting unit Operator’s Manual for instructions to replace the blade.

  • Page 31: Hauling The Machine

    Hauling the Machine Use a heavy-duty trailer or truck to haul the machine. Ensure that the trailer or truck has all the necessary brakes, lighting, and marking as required by law. Please carefully read all the safety instructions. Knowing this information could help you, your family, pets, or bystanders avoid injury.

  • Page 32: Loading The Machine

    Loading the Machine Use extreme caution when loading or unloading machines onto a trailer or a truck. Use a full-width ramp that is wider than the machine for this procedure. Drive the machine up ramps in reverse and drive it down ramps in a forward direction (Figure 28).

  • Page 33: Maintenance

    Allow machine components to cool before • To ensure safe, optimal performance of the performing maintenance. machine, use only genuine Toro replacement • If the cutting units are in the transport position, use parts. Replacement parts made by other the positive mechanical lock (if equipped) before manufacturers could be dangerous, and such use you leave the machine unattended.
  • Page 34 Important: Refer to your engine owner’s manual for additional maintenance procedures. Note: Download a free copy of the electrical or hydraulic schematic by visiting www.Toro.com and searching for your machine from the Manuals link on the home page. Important: The fasteners on the covers of this machine are designed to remain on the cover after removal.

  • Page 35: Daily Maintenance Checklist

    Daily Maintenance Checklist Duplicate this page for routine use. Maintenance Check Item For the week of: Mon. Tues. Wed. Thurs. Fri. Sat. Sun. Check the safety-interlock operation. Check the grass deflector in the down position (if applicable). Check the parking-brake operation.

  • Page 36: Lubrication

    CAUTION If you leave the key in the ignition switch, someone could accidently start the engine and seriously injure you or other bystanders. Remove the key from the ignition before you do any maintenance. Lubrication Disengage the PTO, move the motion-control levers to the N position, and EUTRAL...

  • Page 37: Engine Maintenance

    Changing the Cutting-Unit Engine Maintenance Gearbox Lubricant Engine Safety Service Interval: After the first 50 hours Every 400 hours • Shut off the engine and remove the key before checking the oil or adding oil to the crankcase. Position the machine and cutting unit on a level surface.

  • Page 38: Servicing The Air Cleaner

    Alternate oil: SAE 10W-30 or 5W-30 (all temperatures) Note: Toro Premium Engine oil is available from your distributor in either 15W-40 or 10W-30 viscosity. See the parts catalog for part numbers. Park the machine on a level surface, lower the...
  • Page 39 g029301 Figure 33 Changing the Engine Oil And Filter g027477 Figure 35 Service Interval: After the first 50 hours Every 150 hours Fill the crankcase with oil; refer to Checking the Engine-Oil Level (page 38). If possible, run the engine just before changing the oil because warm oil flows better and carries more contaminants than cold oil.

  • Page 40: Fuel System Maintenance

    Servicing the Water Fuel System Separator Maintenance Service Interval: Every 400 hours DANGER Every 400 hours Under certain conditions, diesel fuel and fuel vapors are highly flammable and explosive. A fire or explosion from fuel can burn you and others and can cause property damage. •...

  • Page 41: Inspecting The Fuel Lines And Connections

    Inspecting the Fuel Lines engine does not start, air may be trapped between injection pump and injectors; refer to and Connections Bleeding Air from the Injectors (page 41). Service Interval: Every 400 hours/Yearly (whichever Bleeding Air from the comes first) Injectors Inspect the fuel lines for deterioration, damage, or loose connections.

  • Page 42: Electrical System Maintenance

    Electrical System WARNING Incorrect battery cable routing could damage Maintenance the machine and cables causing sparks. Sparks can cause the battery gasses to explode, resulting in personal injury. Electrical System Safety • Always disconnect the negative (black) • Disconnect the battery before repairing the battery cable before disconnecting the machine.

  • Page 43: Drive System Maintenance

    Drive System Maintenance Checking the Tire Pressure Service Interval: Every 50 hours Check the pressure after every 50 operating hours or monthly, whichever occurs first (Figure 41). Maintain the air pressure in the front and rear tires. The correct air pressure is 124 kPa (15 psi) in the rear tires and 103 kPa (25 psi) in the caster wheels.

  • Page 44: Replacing The Caster Wheels And Bearings

    Cooling System Wheels and Bearings Maintenance Obtain a new caster-wheel assembly, cone bearings, and bearing seals from your Cooling System Safety Authorized Toro Distributor. • Swallowing engine coolant can cause poisoning; Remove the locknut from the bolt (Figure 42). keep out of reach from children and pets.

  • Page 45: Cleaning The Radiator

    Brake Maintenance If coolant level is low, remove the expansion-tank cap and replenish the system. Important: Do not overfill. Adjusting the Install the expansion-tank cap. Parking-Brake Interlock Switch Cleaning the Radiator Stop the machine, move the motion-control Service Interval: Before each use or daily levers to the N position, engage the EUTRAL...

  • Page 46: Belt Maintenance

    Belt Maintenance Move the switch up or down on the bracket until the distance between the brake-shaft sensor and the switch plunger is 4 mm (5/32 inch) as shown in Figure Checking the Note: Make sure that the brake-shaft sensor Alternator-Belt Tension does not contact the switch plunger.

  • Page 47: Controls System Maintenance

    Controls System Maintenance Adjusting the Control-Lever Neutral-Interlock Switch Stop the machine, move the motion-control levers to the N position, engage the EUTRAL LOCK parking brake, and remove the ignition key. Remove the bolts securing the front panel and remove the panel (Figure 47).

  • Page 48: Adjusting The Traction Drive For Neutral

    g020875 g004918 Figure 49 Figure 51 1. Bolt 1. N position 2. N position EUTRAL EUTRAL LOCK 2. Control panel If adjustment is needed, loosen the nut and jam Move the control lever to the N position EUTRAL nut against the yoke (Figure 50).
  • Page 49 WARNING The engine must be running to perform this adjustment. Contact with moving parts or hot surfaces may cause personal injury. Keep hands, feet, face, clothing, and other body parts away from rotating parts, muffler, and other hot surfaces. Raise the frame onto stable jack stands so that the drive wheels can rotate freely.

  • Page 50: Adjusting The Maximum Ground Speed

    WARNING The electrical system does not perform proper safety shutoff with the jumper wire installed. • Remove the jumper wire from the wire harness connector and plug the connector into the seat switch when you complete adjustment. • Never operate the machine with the jumper installed and the seat switch bypassed.

  • Page 51: Adjusting The Tracking

    Adjusting the Tracking Disengage the PTO, move the motion-control levers to the N position, and EUTRAL LOCK engage the parking brake. Move the throttle lever to the S position, shut off the engine, remove the key, and wait for all moving parts to stop before leaving the operating position.

  • Page 52: Hydraulic System Maintenance

    Toro Premium Transmission/Hydraulic Tractor g004494 Figure 57 Fluid (Available in 19 L (5 gallon) pails or 208 L (55 gallon) drums. See the Parts Catalog or your Toro 1. Dipstick 2. Fill cap Distributor for part numbers). Alternate fluids: If the Toro fluid is not available, Remove the dipstick and wipe it with a clean rag Mobil®...

  • Page 53: Changing The Hydraulic Fluid And Filter

    Changing the Hydraulic Cleaning Fluid And Filter Cleaning Under the Cutting Service Interval: After the first 200 hours Unit Every 800 hours Disengage the PTO, move the motion-control Service Interval: Before each use or daily levers to the N position, and EUTRAL LOCK Disengage the PTO, move the motion-control...

  • Page 54: Storage

    • Inside the control box Coat the cable terminals and battery posts with Grafo 112X skin-over grease (Toro Part • Beneath the seat plate and top of the No. 505-47) or petroleum jelly to prevent transmission corrosion.
  • Page 55 Thoroughly clean and service the air-cleaner assembly. Seal the air-cleaner inlet and the exhaust outlet with weatherproof masking tape. Check the oil-filler cap and fuel-tank cap to ensure that they are securely in place.
  • Page 56 Notes:...
  • Page 57 Notes:...
  • Page 58 The Toro Company (“Toro”) respects your privacy. When you purchase our products, we may collect certain personal information about you, either directly from you or through your local Toro company or dealer. Toro uses this information to fulfil contractual obligations - such as to register your warranty, process your warranty claim or to contact you in the event of a product recall - and for legitimate business purposes - such as to gauge customer satisfaction, improve our products or provide you with product information which may be of interest.
  • Page 59 While the exposure from Toro products may be negligible or well within the “no significant risk” range, out of an abundance of caution, Toro has elected to provide the Prop 65 warnings. Moreover, if Toro does not provide these warnings, it could be sued by the State of California or by private parties seeking to enforce Prop 65 and subject to substantial penalties.
  • Page 60 Countries Other than the United States or Canada Customers who have purchased Toro products exported from the United States or Canada should contact their Toro Distributor (Dealer) to obtain guarantee policies for your country, province, or state. If for any reason you are dissatisfied with your Distributor's service or have difficulty obtaining guarantee information, contact your Authorized Toro Service Center.

This manual is also suitable for:

30487tc30487te3049530495tc

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