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STOLZENBERG TT 1200 Service Manual

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TT 1200
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Summary of Contents for STOLZENBERG TT 1200

  • Page 1 TT 1200 Service Manual htttp://www.stolzenberg.de...

  • Page 3: Table Of Contents

    All service and maintenance work must be performed by a 1.10 Resetting the service counter ..........30 qualified technician! If necessary, a Stolzenberg dealer can be 2 Wiring diagrams ................31 contacted at any time! You can find the relevant dealer or service Wiring diagram basic version ..........31...

  • Page 4: Adjusting The Sweeping Pattern

    The sweeper roller driving chain should be treated regularly with a non-adhesive, solvent-based lubricant (e.g. B. Innotech 105) to remove dirt particles and to maintain the lubricating film between the individual chain elements and between the chain and the pinions. 1.3.2 Adjusting the sweeping pattern The sweeping pattern does not need to be set manually for this sweeper.

  • Page 6: Sweeper Roller Replacement

    1.3.3 Sweeper roller replacement For sweeper roller replacement, start by dismounting the left side cover. For this purpose, start by removing the hopper (1). The knurled nut to fasten the side cover on the machine frame is now accessible (2) and must be removed (3). In the next step, the front fixation of the side cover must be loosened (4-5).

  • Page 8: Maintenance Of The Side Brush Unit

    1.3.4 Maintenance of the side brush unit The side brush driver unit is a direct drive, which can be considered as free of wear. It should however be checked at regular intervals, to confirm that the swivelling mechanisms of the side brush arm is still functioning properly and smoothly. For this purpose, the side brush must first be set to the working position (arrow on the side brush adjustment lever pointing downwards (1).

  • Page 9: Re-Adjusting The Side Brush

    1.3.5 Re-adjusting the side brush To re-adjust the side brush in case of wear, it suffices to adjust a screw that is attached to the side brush adjustment unit and which forms the depth stop of the side brush. In order to access the setting screw, the side brush adjustment lever must first be moved to the upper position (with the arrow on the side brush adjustment lever pointing upwards (1).

  • Page 10: Side Brush Replacement

    The adjustment of the correct contact zone is essential for the sweeping result. If an insufficient number of bristles touch the floor (A), then the sweepings are not directed to the machine centre, but rather thrown forward obliquely. If the bristle bed of the side brush is too large (C), then it is possible that sweepings are passed in front of the main sweeper roller and ejected laterally.

  • Page 11: Maintenance Of The Filter System

    AINTENANCE OF THE FILTER SYSTEM 1.4.1 Maintenance of the fan The fan of this sweeper is a maintenance-free component. It only needs to be checked regularly to see if any foreign objects are inside the fan or whether the fan generates amplified or unusual noise.
  • Page 13 1.4.2.2 Disassembling the filter unit Place the filter unit upside down on a workbench/table for disassembly (1). Then start by unscrewing the three screws of the clamping plate (2). Remove the clamping plate (3) and laterally pull out the seven vibrating rods from the filter bags (4). The entire filter unit is now disassembled (5).
  • Page 14 1.4.2.3 Mounting the filter unit To assemble the filter unit, the filter bags must first be threaded through the filter grid. It is important to make sure that the folds of the filter grid point downward (2) in the installed state (inside the machine)! In the next step the vibrating rods are threaded through the filter loops laterally until the mark (3).
  • Page 15 1.4.2.4 Installing the filter unit The pre-assembled filter unit is inserted into the filter chamber from above (1) and the filter vibrator cable is pushed through the cable feedthrough from the inside (2). It is important that the cable grommet is mounted correctly on the filter vibrator cable at the designated position on the cable feedthrough (3).

  • Page 16: Cleaning The Filter

    1.4.3 Cleaning the filter ATTENTION! RISK OF INJURY! - Always wear your personal protective equipment in the form of protective goggles, gloves and breathing protection when cleaning the filter! NOTE! Never clean the filter with water or other (chemical-containing) liquids. This would damage the filter beyond repair! To clean the filter, it should be removed from the machine as described in section (1).

  • Page 17: Battery Setting & Maintenance

    & ATTERY SETTING MAINTENANCE 1.5.1 Setting the battery type A distinction is made essentially between gel and acid batteries, which have different discharge curves and shutdown thresholds. To ensure proper battery indication and proper discharge protection, it is thus necessary to select the right type of battery in the settings menu of the control system.

  • Page 18: Checking The Battery Status

    1.5.2 Checking the battery status AT T E N T I O N ! - O n l y u s e t h e c h a r g e r s recommended by the manufacturer of this sweeper to charge this machine! Using the wrong charger or the wrong setting can damage the batteries! The best way to determine the battery state is by measuring the...

  • Page 19: Steering Maintenance

    NOTE! - A certain steering clearance is common. A too high chain tension can cause steering noise and increase wear on the chain and the pinions! 1cm = > 1cm = The chain tension is being increased by adjusting the sprocket. Therefore the screws of the adjustment plate and excenter plate will be loosened.

  • Page 22: Control Of Slide Bearings

    1.6.2 Control of slide bearings The clearance of the sliding bearings needs to be checked frequently. There should not be any clearance on the steering shaft. In the case of recognizable clearance, the sliding bearings need to be replaced. 0 cm = 0 cm = >0 cm = >0 cm =...

  • Page 24: Front Wheel Replacement

    1.7.2 Front wheel replacement To access the front jacking point for a front wheel change, it is initially necessary to disassemble the lower front cover (1-2). Now the jack can be positioned directly to the left (in the driving direction) of the longitudinal beam of the frame (3). Only raise the machine so far that the wheel turns freely (4)! Now loosen the break Bowden cable (5) and the wheel bolts (6).

  • Page 26: Maintenance Of The Brake

    AINTENANCE OF THE BRAKE 1.8.1 Inspection of brake pads For the case that the pedal travel becomes too high or the breaking performance is decreasing, the brake pads need to be checked. Therefore the front wheel including the brake has to be disassembled to make the brake pads visible.

  • Page 27: Readjustment Of The Brake

    3cm = <3cm = 1.8.2 Readjustment of the brake To readjust the brake, the bowden cable has to be loosening on the fixing screw of the brake lever. By retightening the bowden cable the length of the bowden cable is reduced. This way the brake becomes readjusted.

  • Page 28: Changing The Machine Settings

    HANGING THE MACHINE SETTINGS NOTE! - A modified or incorrect adjustment of the control system software may have a negative effect on the sweeping result! 1.9.1 Setting options for end users The modification of machine settings can be performed on two different levels. Firstly, modifications can be made by the end user and secondly by the service technician.

  • Page 30: Resetting The Service Counter

    To exit the settings menu, switch to the menu item "Exit settings" using the rotary selector. You can now decide whether the changes should be saved or discarded. VERLASSEN OHNE SPEICHERN SPEICHERN UND VERLASSEN BACK STANDARD EINSTELLUNGEN ZURÜCK EINSTELLUNGEN BEENDEN 1.10 ESETTING THE SERVICE COUNTER Resetting the service counter/the service note is only possible in the password protected settings menu of the machine control system...

  • Page 31: Wiring Diagrams

    IRING IAGRAMS IRING DIAGRAM BASIC VERSION...

  • Page 32: Wiring Diagram Left Side Brush Option

    2 STOLZENBERG Algemein- Werkstück Maßstab Gewicht toleranz -kanten Werkstoff Reinigungsgeräte GmbH/Hamburger Str. 15-17/49124 Georgsmarienhütte ISO 2768-mK DIN 6784 Oberfläche T:++49(0)5401 8353-0 F: ++49(0)5401 8353-11/ www.Stolzenberg.de Datum Name DIN 6 ELEKTRIK-SCHALTPLAN TT1200 21.05.15 Bearb. Gepr. Option Licht Norm Blatt Art.Nr.: Zust.

  • Page 33: Wiring Diagram Light Option

    STOLZENBERG Algemein- Werkstück Maßstab Gewicht toleranz -kanten Werkstoff Reinigungsgeräte GmbH/Hamburger Str. 15-17/49124 Georgsmarienhütte ISO 2768-mK DIN 6784 Oberfläche T:++49(0)5401 8353-0 F: ++49(0)5401 8353-11/ www.Stolzenberg.de Datum Name DIN 6 ELEKTRIK-SCHALTPLAN TT1200 21.05.15 Bearb. Gepr. Option Seitenbesen links Norm Blatt Art.Nr.: Zust.

  • Page 34: Wiring Diagram On-Board Charger Option

    STOLZENBERG Algemein- Werkstück Maßstab Gewicht toleranz -kanten Werkstoff Reinigungsgeräte GmbH/Hamburger Str. 15-17/49124 Georgsmarienhütte ISO 2768-mK DIN 6784 Oberfläche T:++49(0)5401 8353-0 F: ++49(0)5401 8353-11/ www.Stolzenberg.de Datum Name DIN 6 ELEKTRIK-SCHALTPLAN TT1200 21.05.15 Bearb. Gepr. Option On-Board Ladegerät Norm Blatt Art.Nr.: Zust.

  • Page 35: Wiring Diagram Backward Signal

    STOLZENBERG Algemein- Werkstück Maßstab Gewicht toleranz -kanten Werkstoff Reinigungsgeräte GmbH/Hamburger Str. 15-17/49124 Georgsmarienhütte ISO 2768-mK DIN 6784 Oberfläche T:++49(0)5401 8353-0 F: ++49(0)5401 8353-11/ www.Stolzenberg.de Datum Name DIN 6 ELEKTRIK-SCHALTPLAN TT1200 21.05.15 Bearb. Gepr. Option Rückfahrsignal Norm Blatt Art.Nr.: Zust.

  • Page 36: Accessories And Spare Parts

    CCESSORIES AND SPARE PARTS RANSPORT OF THE SWEEPER For transport, screw the fastening eyes supplied along with the machine into the threads provided in the frame. ATTENTION! - Use manufactory's original spare parts for service and reparation only! All spare parts are listed in the spare parts list coming with your machine.

  • Page 37: Maintenance Plans

    6.2.2 Service II AINTENANCE LANS Activity Interval every 100 hours all maintenance work of “Service I” AINTENANCE WORK FOR MACHINE OWNERS ˜ check function of charger ˜ The following maintenance work needs to be proceeded by the machine owner in the predefined intervals. check function of operating panel ˜...

  • Page 38: Service I

    AINTENANCE ROOF 650 h 650 h Service I Service I Service I Service II Workshop Stamp: Workshop Stamp: Date: Date: 650 h 650 h Service I Service I Service I Service III Workshop Stamp: Workshop Stamp: Date: Date: 650 h 650 h Service I Service I...

  • Page 39: Contact

    ONTACT Manufacturer: Stolzenberg GmbH & Co. KG Hamburger Straße 15-17 49124 Georgsmarienhütte T: +49 (0) 5401 / 8353-0 F: +49 (0) 5401 / 8353-11 service@stolzenberg.de Dealers:...

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