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ASSEMBLY INSTRUCTIONS
Turbocharger / TPR..FV
Original assembly instructions – English
This document is valid for the TPR..FV
series:
TPR56FV.., TPR61FV..
Purpose
The assembly instructions explain how the ABB
turbocharger is fitted to the engine correctly and
without any health and safety risks.
Target group
The assembly instructions are intended for
engineers and mechanics responsible for fitting
the turbocharger on the engine.
TPR..FV turbocharger
The most power and efficiency for the long haul.
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Table of Contents
Related Manuals for ABB TPR56FV Series
Summary of Contents for ABB TPR56FV Series
- Page 1 This document is valid for the TPR..FV series: TPR56FV.., TPR61FV.. Purpose TPR..FV turbocharger The assembly instructions explain how the ABB The most power and efficiency for the long haul. turbocharger is fitted to the engine correctly and without any health and safety risks. Target group...
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Page 3: Table Of Contents
Installing the turbocharger.................. 11 Installing the VTG control system ................12 Completion work, if required ..................13 Storage of new turbochargers and spare parts ..........14 Further information..................... 16 © Copyright 2018 ABB. All rights reserved. HZTL455311P0033_EN Revision B May 2018... -
Page 4: Introduction
Introduction Purpose of the assembly instructions The assembly instructions explain how the ABB turbocharger is fitted to the engine correctly and without any health and safety risks. This element of the documentation is supplied with the product, as is required for partly completed machinery in accordance with machinery dir- ective 2006/42EC. -
Page 5: Definition Of Warning, Caution, Note
In this document, ABB Turbo Systems Ltd is abbreviated to ABB Turbo Systems. Official ABB Turbo Systems Service Stations In this document, official service stations are referred to as ABB Turbocharging Service Sta- tions. They are inspected and certified regularly by ABB Turbo Systems. See also chapter Contact address and after-sales service. -
Page 6: Definition Of Mandatory Signs
Apply high-temperature grease See document Apply other paste in accordance Dispose of in an environmentally with specifications compatible, professional way and in compliance with locally applic- able regulations. Table 3: Pictograms © Copyright 2018 ABB. All rights reserved. HZTL455311P0033_EN Revision B May 2018... -
Page 7: Safety
Introduction State of the art Turbochargers manufactured by ABB Turbo Systems are state of the art and comply with the respective health and safety standards in effect at the time the turbocharger was built. This ensures safe operation of the turbocharger. -
Page 8: Lifting Loads
Use a suitable edge guard if there are sharp edges. The assembly devices must be completely screwed in and must not unscrew during use. Use assembly devices only for the described applications. © Copyright 2018 ABB. All rights reserved. HZTL455311P0033_EN Revision B... -
Page 9: Occupational Safety
Remove combustible objects and substances out of the range of flying sparks. Cover all connections on the turbocharger so that no foreign objects can get into the tur- bocharger. © Copyright 2018 ABB. All rights reserved. HZTL455311P0033_EN Revision B May 2018... - Page 10 Observe the information in the material safety data sheet for the operat- ing materials and supplies. Comply with local legislation. Wear safety goggles. Wear safety gloves to protect against chemical hazards. Wear a respiratory mask to protect against gases. © Copyright 2018 ABB. All rights reserved. HZTL455311P0033_EN Revision B May 2018...
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Page 11: Weight And Transportation Of The Turbocharger
Weights of the complete turbocharger Product Weight [kg] TPR56FV.. TPR61FV.. Table 4: Weight complete © Copyright 2018 ABB. All rights reserved. HZTL455311P0033_EN Revision B May 2018... - Page 12 Assembly Instructions / TPR56FV.. - TPR61FV.. 3 Weight and transportation of the turbocharger / © Copyright 2018 ABB. All rights reserved. HZTL455311P0033_EN Revision B May 2018...
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Page 13: Installing The Turbocharger
Fit foot fixing screws (B) 1 to 4 with sliding block (S). Observe the tightening torque. Fit foot fixing screws (B) 5 to 8. Observe the tightening torque. Fit speed sensor and plug in cable connector (86515). © Copyright 2018 ABB. All rights reserved. HZTL455311P0033_EN Revision B... -
Page 14: Installing The Vtg Control System
Connect plug XC2 to the control system and secure with the screw. Secure any other connection and grounding cables as per the specifications. Connect power supply plug XC1 to the control system. © Copyright 2018 ABB. All rights reserved. HZTL455311P0033_EN Revision B... -
Page 15: Completion Work, If Required
Fit the cooling water connections (CW) according to instructions of enginebuilder. Completion work, if required Attach all gas, air and oil pipes according to the instructions of the enginebuilder. © Copyright 2018 ABB. All rights reserved. HZTL455311P0033_EN Revision B May 2018... -
Page 16: Storage Of New Turbochargers And Spare Parts
Old VCI corrosion protection emitters must be disposed of in an environmentally compat- ible, professional way and in compliance with locally applicable regulations. Close package. The more tightly the package is sealed, the longer the protection dura- tion. © Copyright 2018 ABB. All rights reserved. HZTL455311P0033_EN Revision B May 2018... - Page 17 Once the material has been unpackaged from the VCI package, the corrosion protection is no longer effective. To prevent condensation, the temperature of the package contents must be the same as the ambient temperature. © Copyright 2018 ABB. All rights reserved. HZTL455311P0033_EN Revision B May 2018...
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Page 18: Further Information
1. Read the serial number (02) on the rating plate (01) of the turbocharger. The Operation Manual can be found online in accordance with the details on the following page. © Copyright 2018 ABB. All rights reserved. HZTL455311P0033_EN Revision B... -
Page 19: Copyright 2018 Abb. All Rights Reserved. Hztl455311P0033_En Revision B May
Assembly Instructions / TPR56FV.. - TPR61FV.. 6 Further information / © Copyright 2018 ABB. All rights reserved. HZTL455311P0033_EN Revision B May 2018... - Page 20 +41 58 585 5144 Find and download the Operation Manual of E-mail: turbocharging@ch.abb.com your product on our website (see “Need product information” / “Operating www.abb.com/turbocharging instructions“). © Copyright 2017 ABB. All rights reserved. Visit our website by scanning the QR code.