MAHA AL II Series Operating Instructions Manual
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MAHA AL II Series Operating Instructions Manual

MAHA AL II Series Operating Instructions Manual

Axle jack
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AL II
Axle Jack
Original Operating Instructions
BA082201-en
AL II 2.0
AL II 2.0 PH
Fehler! Kein Text mit angegebener Formatvorlage im Dokument.Fehler! Kein Text mit angegebener Formatvorlage im Dokument.Fehler!
Kein Text mit angegebener Formatvorlage im Dokument.
AL II 2.6
AL II 4.0 PH W
AL II 2.6 PH
AL II 2.6 PH W
AL II 2.6 PH S

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Summary of Contents for MAHA AL II Series

  • Page 1 AL II Axle Jack Original Operating Instructions BA082201-en AL II 2.0 AL II 2.6 AL II 4.0 PH W AL II 2.0 PH AL II 2.6 PH AL II 2.6 PH W AL II 2.6 PH S Fehler! Kein Text mit angegebener Formatvorlage im Dokument.Fehler! Kein Text mit angegebener Formatvorlage im Dokument.Fehler! Kein Text mit angegebener Formatvorlage im Dokument.
  • Page 2 BA082201-en 2018-05-17 © MAHA Maschinenbau Haldenwang GmbH & Co. KG The reproduction, distribution and utilization of this document as well as the communication of its contents to others without explicit authorization is prohibited. Offenders will be held liable for the payment of damages. All rights reserved in the event of the grant of a patent, utility model or design.

  • Page 3: Table Of Contents

    Contents Safety ........................5 Introduction ......................5 Symbols and Signal Words ..................5 1.2.1 Personal Injury ......................5 1.2.2 Property Damage ..................... 5 1.2.3 Information ....................... 5 Intended Use ......................6 Inappropriate Use ..................... 6 Requirements on Operating and Service Personnel ..........6 Safety Instructions for Commissioning ..............
  • Page 4 Operation of AL II 2.0 PH / 2.6 PH / 4.0 PH ............25 Operation of AL II 2.6 PH W / 2.6 PH S ..............26 After Usage ......................26 Maintenance ......................27 Maintenance Schedule ................... 27 Annual Inspection ....................28 Care Instructions ....................

  • Page 5: Safety

    Safety Introduction Thoroughly read this manual before operating the equipment and comply with the instructions. Always display the manual in a conspicuous location. Personal injury and property damage incurred due to non-compliance with these safety instructions are not covered by the product liability regulations. Symbols and Signal Words 1.2.1 Personal Injury...

  • Page 6: Intended Use

    Intended Use  This axle jack is to be used exclusively for the safe lifting of motor vehicles. Ob- serve the rated load capacity.  The axle jack shall not be modified without the express written consent of the manufacturer. In case of non-compliance the declaration of conformity be- comes void.

  • Page 7: Safety Instructions For Commissioning

    Safety Instructions for Commissioning WARNING  The axle jack must be installed and commissioned by authorized service per- sonnel only.  The axle jack must be installed only with a suitable running gear on level, stable and parallel guide rails or working pits. It must be secured against falling out and derailment.

  • Page 8: Safety Instructions For Servicing

     Use caution with operating vehicle engines. Danger of poisoning! Safety Instructions for Servicing WARNING  Service work may be done by authorized service technicians only.  Ensure that ecologically harmful substances are disposed of only in accordance with the appropriate regulations. ...

  • Page 9: Transport And Storage

    Transport and Storage NOTICE Check package to ensure it is complete, in accordance with the order confirma- tion. Report any transport damage to the carrier immediately. During loading, unloading and transport always use suitable lifting equipment, ma- terial handling equipment (e.g. cranes, forklifts, etc.) and the right load handling attachments and slings.

  • Page 10: Specifications

    Specifications AL II 2.0 PH Extension length min…max. 780…1610 mm 780…1610 mm Working pressure min…max. 8,5…12 bar Full travel 250 mm 250 mm Minimum air flow 500 l/min Load capacity 2000 kg 2000 kg Protrusion above runway max. 70 mm 70 mm AL II 2.6 PH...

  • Page 11: Installation Position

    Installation Position A Drill holes in side part of Axle jack, centered in longitudinal direction C Drill holes in side part of Lift, top Installation Options When the axle lift is in park position, the spiral hose must be contracted in order to be strain-relieved.

  • Page 12: Installing The Withdrawal Protection Device

    Installing the Withdrawal Protection Device CAUTION Risk of personal injury and property damage The installation of the withdrawal protection devices is absolutely necessary. Oth- erwise the axle jack may fall out of the running rail. 6.1.1 Two Post Inground Lifts ...

  • Page 13: Duo

    6.1.3  Install the withdrawal protection device (A) and the hose fixture (B). 6.1.4 CARLIFT  Install the withdrawal protection devices (four angles per axle jack) as shown. BA082201-en...

  • Page 14: Installing The Spiral Hose

    Installing the Spiral Hose NOTICE Risk of property damage Make sure that the spiral hose is installed without kinks. 6.2.1 Two Post Inground Lifts  Slide the spiral hose (A) over the wire rope (B).  Tension the wire rope using the ring bolt (C). ...

  • Page 15: Four Post Inground Lifts

    6.2.2 Four Post Inground Lifts  Slide the spiral hose (A) over the wire rope (B).  Tension the wire rope using the ring bolt (C).  Fasten the hose end to the hose fixture using cable ties. (Bottom view of runway) BA082201-en...

  • Page 16: Duo

    6.2.3  Slide the spiral hose (A) over the wire rope (B).  Tension the wire rope using the ring bolt (C).  Fasten the hose end to the hose fixture using cable ties. BA082201-en...

  • Page 17: Carlift

    6.2.4 CARLIFT  Slide the spiral hose (A) over the wire rope (B).  Tension the wire rope using the ring bolt (C).  Fasten the hose end to the hose fixture using cable ties. BA082201-en...

  • Page 18: Park Position

    Park Position 6.3.1 Two Post Inground Lifts  Fasten the switch flag including the withdrawal protection device (A) to the side piece.  After positioning the limit switch (B), drill holes for the guide rail holding the fix- ture and the stop screw (C). Then install the rail. BA082201-en...

  • Page 19: Four Post Inground Lifts

    6.3.2 Four Post Inground Lifts  Install the stop (A) including the withdrawal protection device to the side piece.  Install the lock (B) and the limit switch (C) to the runway. Then install the prox- imity switch (D) with a distance of 2 to 4 mm to the switch flag and protect it against collision.

  • Page 20: Duo

    6.3.3 Required Tools  Drilling machine / Cordless screwdriver  Core hole drill Ø 5 mm (for M6)  Tap M6  Hex key A/F 7  Hex key A/F 10  Hex key A/F 13  Hex key A/F 18 ...
  • Page 21 Liftout guard End stop (L) = Left (R) = Right (A) = Stop (B) = Lock Positioned Axle Jack Left liftout guard, left (L) + Stop (A) Right liftout guard (R) + Lock (B) Workflow (Initial Installation) 1 Install the lift. 2 Install the floor cover.
  • Page 22 The rubber buffers of lock (B) and stop (A) must bring the axle jack to a halt as far as possible simultaneously! 6 Install the proximity switch to the lock (B), connect and adjust it (see circuit diagram: 299.99.L05308). 7 Functional test. 8 Collision test.

  • Page 23: Installation Procedure

    Installation Procedure NOTICE The axle jack may only be mounted in a suitable lift. The load capacity of the axle jack must not exceed 2/3 of the lift load capacity. 1 Lift the axle jack out of the packaging and place it at the desired height on suitable supports between the runways.
  • Page 24 BA082201-en...

  • Page 25: Operation

    Operation CAUTION Risk of personal injury and property damage  Before each lifting procedure, check whether the running gear of the axle jack is correctly placed.  It is the operator’s responsibility to make sure that operation represents no danger to persons. ...

  • Page 26: Operation Of Al Ii 2.6 Ph W / 2.6 Ph S

    Operation of AL II 2.6 PH W / 2.6 PH S Raising 1 Turn the left-hand operating handle in a clockwise direction. Lowering 1 Verify that there is no danger of pinching. 2 Actuate button on the box.  Arms are retracted automatically, when axle jack reaches preset height. Height can be set by adjusting the corresponding valve.

  • Page 27: Maintenance

    Maintenance DANGER Risk of death or severe personal injury by electric shock Before doing any maintenance work, turn off the main switch and protect it against tampering. Maintenance Schedule Interval Maintenance points Procedure Daily Axle jack and supports Visual check. Monthly Mechanical parts Grease all mechanical parts.

  • Page 28: Annual Inspection

    Annual Inspection  The maintenance interval prescribed by the manufacturer is 12 (twelve) months. This maintenance interval refers to normal workshop usage. If the equipment is used more frequently or under severe operating conditions (e.g. outdoors), the interval must be reduced accordingly. ...

  • Page 29: Refilling With Hydraulic Fluid

    Refilling with Hydraulic Fluid 1 Raise axle jack to maximum height. 2 Remove filling plug. CAUTION Do not turn the release lever as long as the filling plug is removed. Fluid reservoir is put under pressure! 3 Fill hydraulic fluid up to the hole of the fill screw. The filling quantity is 0.6 l.

  • Page 30: Hydraulic Diagram

    Hydraulic Diagram AL II 2.0 / 2.6 AL II 2.0 PH / 2.6 PH / 4.0 PH BA082201-en...

  • Page 31: Service Lifetime

    Disposal If you want to dispose of the equipment, please contact your MAHA dealer or the following address, indicating equipment type, date of purchase and serial number: MAHA Maschinenbau Haldenwang GmbH & Co. KG...

This manual is also suitable for:

Al ii 2.0Al ii 2.0 phAl ii 2.6 phAl ii 2.6 ph wAl ii 2.6 ph sAl ii 4.0 ph w ... Show all

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