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Sure-Feed Engineering SE-1200-EI Operations & Parts Manual

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Sure-Feed Engineering Inc.
SE-1200-EI
Operation & Parts Manual

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Summary of Contents for Sure-Feed Engineering SE-1200-EI

  • Page 1 Sure-Feed Engineering Inc. SE-1200-EI Operation & Parts Manual...

  • Page 2: Table Of Contents

    Sure-Feed Engineering SE 1200 EI OWNERS MANUAL Table of Contents Installation guide Set-up instructions Operation instructions Cleaning Troubleshooting Parts manual Electrical schematic Warranty information...
  • Page 3 Sure-Feed Engineering SECTION 1 Sure-Feed Engineering Inc. Installation Instructions 1. Before positioning the feeder on the inserter, follow the setup and operating instructions completely. When you are confident the material is feeding consistently, precede to the inserter preparation instructions then the installation and set-up procedure.
  • Page 4 Sure-Feed Engineering Sure-Feed Engineering Inc. Installation Instructions Cont’ 12. Position the feeder on the inserter table so that the edge of the leading piece is between the material guide tabs and the bottom of the front hopper plate. 13. Adjust the sensor so that the piece advances out further and is well within the gripper jaw opening.
  • Page 5 Sure-Feed Engineering SECTION 2 Sure-Feed Engineering Inc. Set-up Instructions 1. With the feeder ON/OFF switch in the off position, loosen the two side guides and move them all the way to the sides of the feeder. Then loosen the rear guide ramp and move it all the way back out of the way.

  • Page 6: Set-Up Instructions

    Sure-Feed Engineering 10. BRIDGE TRAM PROCEDURE: It is critical to the performance of the feeder to have the separating wheels level with respect to the nip rollers. To do this, first loosen the bridge mounting screws (Item 8, Fig. 6-3) on both sides of the bridge.

  • Page 7: Operation Instructions

    Sure-Feed Engineering SECTION 3 Sure-Feed Engineering Inc. Operation Instructions 1. Adjust the 3-leg sensor arm to position the sensor 1/2” above the paper path and about 3/4 of the length of the piece ahead of the feeder. 2. With the power still off, turn the speed control counter-clockwise to the minimum position.

  • Page 8: Cleaning

    Sure-Feed Engineering SECTION 4 Sure-Feed Engineering Inc. Cleaning Instructions Clean rollers and belts are very important to the performance of the feeder. Use a clean rag dampened with Isopropyl Rubbing alcohol, 70% by volume (typically available in drug stores) to clean belts and rollers. Do not use any other solvents, cleaners, or abrasive cleaners on the rollers or belts as they may damage the rubber.

  • Page 9: Troubleshooting

    Sure-Feed Engineering SECTION 5 Sure-Feed Engineering Inc. Troubleshooting Guide Problem Solution Feeder will not run. Check circuit breaker condition. Check outlet power source. Check power switch. Feeder runs but no material is being Check material supply. dispensed. Remove all material and follow setup procedure.
  • Page 10 Sure-Feed Engineering Sure-Feed Engineering Inc. Troubleshooting Guide Cont. Problem Solution Thin material does not feed. Adjust separation device as described in section 2. Remove material and fan the stack allowing air to separate the pieces. Raise the rear of the material stack by moving the wedge forward.

  • Page 11: Parts Manual

    Sure-Feed Engineering SECTION 6 Sure-Feed Engineering Inc. Parts Manual...
  • Page 12 Sure-Feed Engineering FEEDER ASSEMBLY (fig. 6-1) ITEM FIGURE QTY. DESCRIPTION 99000-001 BELT, TIMING, 90XL 99000-002 BELT, TIMING, 110XL 99000-003 BELT, TIMING, 120XL 99000-004 BELT, RED GUM 99000-005 BELT, ELEVATOR SEPARATOR DEVICE ASSEMBLY SIDE GUIDE ASSEMBLY FRONT SHAFT ASSEMBLY NIP ROLLER SHAFT ASSEMBLY SUPPORT IDLER SHAFT ASSEMBLY MAIN SHAFT ASSEMBLY ELEVATOR SHAFT ASSEMBLY...
  • Page 13 Sure-Feed Engineering FIG 6-1...
  • Page 14 Sure-Feed Engineering SEPARATOR DEVICE ASSEMBLY (Fig. 6-2) ITEM PART NO. QTY. DESCRIPTION BLOCK, SEPARATOR, 3” ROLLER 10007-001 10011-001 PLATE, MOTOR MOUNT (SEPARATOR) 10004-001 SHAFT, SEPARATOR 10005-003 SHROUD, SEPARATOR 99001-001 MOTOR, SEPARATOR PULLEY, 100MXL025 (NO HUB 3/8” B.) 99002-001 PULLEY, 16MXL025 (3/16” B.) 99002-002 WHEEL, SEPARATOR, 3”...
  • Page 15 Sure-Feed Engineering SEPARATOR DEVICE ASSEMBLY CONT’ (Fig. 6-2) SCREW, SET, 10-24 X 1/8” SCREW, SET, 10-24 X 3/8” SCREW, FLAT HD, 8-32 X 1/2 WASHER, NYLON, 3/8 ID X 1/16 WASHER, NYLON, 3/8 ID X 1/32 PIN, DOWEL, 5/16 X 3” 99006-002 10009-011 ARM, SENSOR...
  • Page 16 Sure-Feed Engineering FIG 6-2...
  • Page 17 Engineering SIDE GUIDE ASSEMBLY (Fig. 6-3) ITEM PART NO. QTY. DESCRIPTION 10009-002 BRACKET, SIDE GUIDE MTG 10003-003 CROSS BAR, SE-1200-EI 10005-009 GUIDE, SIDE, RH (TALL) 10005-002 GUIDE, FRONT PAPER (TALL) 10005-008 GUIDE, SIDE, LH (TALL) 10005-014 GUIDE, BUSINESS, RH (TALL)
  • Page 18 Sure-Feed Engineering FIG. 6-3...
  • Page 19 PART NO. QTY. DESCRIPTION 10004-009 SHAFT, FRONT, SE-1200-EI 10004-123 SHAFT, NIP ROLLER, 3/4 (1200 EI) 10004-045 SHAFT, MAIN, SE-1200-EI 10004-046 SHAFT, SUPPORT IDLER, SE-1200-EI 10006-070 NIP ROLLER, 3/4 BORE 10006-071 PULLEY, MATE, 3/4 BORE 10006-014 PULLEY, CROWNED 10006-007 FEEDER, ROLLER 10006-012...
  • Page 20 Sure-Feed Engineering FIG. 6-4...
  • Page 21 Sure-Feed Engineering ELEVATOR BELT SHAFT ASSEMBLY (Fig. 6-5) ITEM PART NO. QTY. DESCRIPTION 10004-046 SHAFT, SUPPORT IDLER SE-1200-IJ & P 10006-022 PULLEY, IDLER 24XL875 99003-001 BEARING, 3/8 ID X 7/8 OD, SHIELDED 99022-003 RETAINING RING 3/8 99004-002 KNOB, #10 SCREW SCREW, SKT HD, 10-24 X 1/2 WASHER, FLAT, #10...
  • Page 22 Sure-Feed Engineering FIG. 6-5...
  • Page 23 Sure-Feed Engineering MOTOR / CLUTCH SHAFT ASSEMBLY (Fig. 6-6) ITEM PART NO. QTY. DESCRIPTION 10004-156 SHAFT, CLUTCH 99008-010 CLUTCH / BRAKE, 90 VOLTS 99001-002 MOTOR, 4Z140 10006-077 PULLEY, CLUTCH 36XL037 99002-004 PULLEY, 22XL037 99002-007 PULLEY, MOTOR 16XL037 99000-003 BELT, TIMING 120XL037 99000-002 BELT, TIMING 110XL037 10008-006...
  • Page 24 Sure-Feed Engineering FIG. 6-6...
  • Page 25 Sure-Feed Engineering PAPER SLIDE ASSEMBLY (fig. 6-7) ITEM PART NO. QTY. DESCRIPTION 10009-003 BRACKET, PAPER SLIDE 10004-006 SHAFT, PAPER SLIDE 10005-016 SUPPORT, PAPER SLIDE 99022-001 RETAINING RING, 1/4" 99004-002 KNOB, #10 SCREW SCREW, SOCKET HD, 10-24 X 1/2 10007-003 NUT. PAPER SLIDE 10007-004 WASHER, PAPER SLIDE 99006-020...
  • Page 26 Sure-Feed Engineering FIG. 6-7...
  • Page 27 Sure-Feed Engineering CHASSIS ASSEMBLY (Fig. 6-8) ITEM PART NO. QTY. DESCRIPTION 10000-005 SIDE FRAME, L.H. (SE-1200-EI) 10000-006 SIDE FRAME, R.H. (SE-1200-EI) 10001-005 COVER, TOP (SE-1200-EI) 10002-003 COVER, BOTTOM (SE-1200-EI) 10008-003 CROSS BRACE 99007-001 SUCTION CUP, FOOT SCREW, BUTTON HD, 10-24 X 1/2...
  • Page 28 Sure-Feed Engineering FIG 6-8...
  • Page 29 Sure-Feed Engineering ELECTRICAL COMPONENT ASSEMBLY (fig. 6-9) ITEM PART NO. QTY. DESCRIPTION 98000-001 SWITCH, POWER (RED ROCKER) 98004-002 CIRCUIT BREAKER, 1 AMP 98005-001 CONTROLLER, MOTOR, 90V DC W/ SPEED POT 98001-002 TERMINAL STRIP (12 CONNECTOR) 98006-002 CIRCUIT BOARD I/O 98003-001 RECEPTACLE, POWER CORD 98008-001 TRANSFORMER...
  • Page 30 Sure-Feed Engineering Fig. 6-9...
  • Page 31 Sure-Feed Engineering TRAILING ARM ASSEMBLY (fig. 6-10) ITEM PART NO. QTY. DESCRIPTION 10011-002 ARM, TRAILER 10012-003 SPACER 10006-016 ROLLER 10004-016 WEIGHT (1200EI) SCREW, PAN HD, 8-32 X 1 1/4 SCREW, PAN HD, 8-32 X 3/8 WASHER, LOCK INT. TOOTH #8...
  • Page 32 Sure-Feed Engineering FIG. 6-10...
  • Page 33 Sure-Feed Engineering ATTACHMENT ASSEMBLY (Fig. 6-11) ITEM PART NO. QTY. DESCRIPTION FRONT PAPER GUIDE, SWING ARM INSERTER BACK PLATE, SWING ARM INSERTER 10017-001 PAPER KNOCKDOWN ASSY (900EI ATTACHMENT)
  • Page 34 Sure-Feed Engineering FIG 6-11...
  • Page 35 Sure-Feed Engineering PAPER KNOCKDOWN ASSEMBLY (Fig. 6-12) ITEM PART NO. QTY. DESCRIPTION 10009-021 BRACKET, KNOCKDOWN 10007-019 BLOCK, KNOCKDOWN CLAMP 99004-002 KNOB, #10 SCREW 99004-016 KNOB, #8 SCREW 10005-040 GUIDE, SPRING STEEL SCREW, SKT HD, 10-24 X 1/2 SCREW, PAN HD, 8-32 X 1/4 WASHER, FLAT, #10...
  • Page 36 Sure-Feed Engineering FIG. 6-12...
  • Page 37 Sure-Feed Engineering SECTION 7 Sure-Feed Engineering Inc. SE 1200 EI Electrical Schematic...
  • Page 38 Sure-Feed Engineering 1200 EI...
  • Page 39 If at any time during this two year period, the customer feels that there is an alleged defect in the equipment, written notice must be provided to Sure-Feed Engineering Inc. who will determine a time to have the feeder inspected in the field by a representative of Sure-Feed Engineering Inc. or returned to Sure-Feed Engineering Inc.

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Se-1200-e