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Sure-Feed Engineering SE-900-EI Operations & Parts Manual

W/ vacuum
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Sure-Feed Engineering Inc.
SE-900-EI
W/ VACUUM
Operation & Parts Manual

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Summary of Contents for Sure-Feed Engineering SE-900-EI

  • Page 1 Sure-Feed Engineering Inc. SE-900-EI W/ VACUUM Operation & Parts Manual...
  • Page 2 Sure-Feed Engineering SE 900 EI OWNERS MANUAL Table of Contents Installation guide Set-up instructions Operation instructions Cleaning Troubleshooting Parts manual Electrical schematic Warranty information...
  • Page 3 Sure-Feed Engineering Section 1 Sure-Feed Engineering Inc. Installation Instructions 1. Before positioning the feeder on the inserter, follow the setup and operating instructions completely. When you are confident the material is feeding consistently, precede to the inserter preparation instructions then the installation and set-up procedure.
  • Page 4 Sure-Feed Engineering Section 1 Sure-Feed Engineering Inc. Installation Instructions Cont’ 12. Position the feeder on the inserter table so that the edge of the leading piece is between the material guide tabs and the bottom of the front hopper plate.
  • Page 5 Sure-Feed Engineering Section 2 Sure-Feed Engineering Inc. Set-up Instructions 1. With the feeder ON/OFF switch in the off position, loosen the two side guides and move them all the way to the sides of the feeder. Then loosen the rear guide ramp and move it all the way back out of the way.
  • Page 6 Sure-Feed Engineering Section 2 10. BRIDGE TRAM PROCEDURE: It is critical to the performance of the feeder to have the separating wheels level with respect to the nip rollers. To do this, first loosen the bridge mounting screws (Item 10, Fig. 6-3) on both sides of the bridge.
  • Page 7 Sure-Feed Engineering Section 3 Sure-Feed Engineering Inc. Operation Instructions 1. Adjust the 3-leg sensor arm to position the sensor 1/2” above the paper path and about 3/4 of the length of the piece ahead of the feeder. 2. With the power still off, turn the speed control counter-clockwise to the minimum position.
  • Page 8 Sure-Feed Engineering Section 4 Sure-Feed Engineering Inc. Cleaning Instructions Clean rollers and belts are very important to the performance of the feeder. Use a clean rag dampened with Isopropyl Rubbing alcohol, 70% by volume (typically available in drug stores) to clean belts and rollers. Do not use any other solvents, cleaners, or abrasive cleaners on the rollers or belts as they may damage the rubber.
  • Page 9 Sure-Feed Engineering Section 5 Sure-Feed Engineering Inc. Troubleshooting Guide Problem Solution Feeder will not run. Check circuit breaker condition. Check outlet power source. Check power switch. Feeder runs but no material is being Check material supply. dispensed. Remove all material and follow setup procedure.
  • Page 10 Sure-Feed Engineering Section 5 Sure-Feed Engineering Inc. Troubleshooting Guide Cont. Problem Solution Thin material does not feed. Adjust separation device as described in section 2. Remove material and fan the stack allowing air to separate the pieces. Raise the rear of the material stack by moving the wedge forward.
  • Page 11 Sure-Feed Engineering Section 6 Sure-Feed Engineering Inc. Parts Manual...
  • Page 12 Sure-Feed Engineering Section 6 FEEDER ASSEMBLY (fig. 6-1) ITEM FIGURE QTY. DESCRIPTION SEPARATOR DEVICE ASSEMBLY SIDE GUIDE ASSEMBLY FRONT SHAFT ASSEMBLY SUPPORT SHAFT ASSEMBLY SUPPORT IDLER SHAFT ASSEMBLY MAIN SHAFT ASSEMBLY CLUTCH SHAFT ASSEMBLY MOTOR ASSEMBLY PAPER SLIDE ASSEMBLY CHASSIS ASSEMBLY ELECTRICAL COMPONENT ASSEMBLY TRAILING ARM ASSEMBLY...
  • Page 13 Sure-Feed Engineering Section 6 FIG. 6-1...
  • Page 14 Sure-Feed Engineering Section 6 SEPARATOR DEVICE ASSEMBLY (Fig. 6-2) ITEM PART NO. QTY. DESCRIPTION BLOCK, SEPARATOR, 3” ROLLER 10007-001 10011-001 PLATE, MOTOR MOUNT (SEPARATOR) 10004-001 SHAFT, SEPARATOR 10005-003 SHROUD, SEPARATOR 99001-001 MOTOR, SEPARATOR PULLEY, 100MXL025 (NO HUB 3/8” B.) 99002-001 PULLEY, 16MXL025 (3/16”...
  • Page 15 Sure-Feed Engineering Section 6 SEPARATOR DEVICE ASSEMBLY CONT’ (Fig. 6-2) SCREW, SET, 10-24 X 1/8” SCREW, SET, 10-24 X 3/8” (3” SEPERATOR WHEELS) NOT SHOWN SCREW, FLAT HD, 8-32 X 1/2 99003-017 WASHER, NYLON, 3/8 ID X 1/16 99003-016 WASHER, NYLON, 3/8 ID X 1/32 PIN, DOWEL, 5/16 X 3”...
  • Page 16 Sure-Feed Engineering Section 6 FIG. 6-2...
  • Page 17 Sure-Feed Engineering Section 6 SIDE GUIDE ASSEMBLY (Fig. 6-3) ITEM PART NO. QTY. DESCRIPTION 10003-001 TIE BAR 10005-010 GUIDE, SIDE, RH 900EI (TALL) 10005-011 GUIDE, SIDE, LH 900EI (TALL) 10005-002 GUIDE, FRONT PAPER (TALL) 10007-010 BLOCK, SEPARATOR ADJUSTING 10009-002 BRACKET, SIDE GUIDE MTG. 99004-003 HANDLE, RATCHET 10-24 99004-002...
  • Page 18 Sure-Feed Engineering Section 6 FIG 6-3...
  • Page 19 PART NO. QTY. DESCRIPTION 10004-067 SHAFT, FRONT, SE-900-EI 10004-124 SHAFT, NIP ROLLER, 3/4 (900 EI) 10004-002 SHAFT, MAIN, SE-900-EI 10004-003 SHAFT, SUPPORT IDLER, SE-900-EI 10006-070 NIP ROLLER, 3/4 BORE 10006-071 PULLEY, MATE, 3/4 BORE 10006-014 PULLEY, CROWNED 10006-007 FEEDER, ROLLER 10006-012...
  • Page 20 Sure-Feed Engineering Section 6 FIG. 6-4...
  • Page 21 Sure-Feed Engineering Section 6 MOTOR / CLUTCH SHAFT ASSEMBLY (Fig. 6-5) ITEM PART NO. QTY. DESCRIPTION 10004-155 SHAFT, CLUTCH 99008-010 CLUTCH / BRAKE, 90 VOLTS 99001-003 MOTOR, 4Z142 10006-077 PULLEY, CLUTCH 36XL037 99002-004 PULLEY, 22XL037 99002-008 PULLEY, MOTOR 12XL037 99000-002 BELT, TIMING 110XL037 99000-001 BELT, TIMING, 90XL037...
  • Page 22 Sure-Feed Engineering Section 6 FIG. 6-5...
  • Page 23 Sure-Feed Engineering Section 6 PAPER SLIDE ASSEMBLY (fig. 6-6) ITEM PART NO. QTY. DESCRIPTION 10009-003 BRACKET, PAPER SLIDE 10004-014 SHAFT, PAPER SLIDE 10005-016 SUPPORT, PAPER SLIDE 99022-001 RETAINING RING, 1/4" 99004-002 KNOB, #10 SCREW SCREW, SOCKET HD, 10-24 X 1/2 10007-003 NUT, PAPER SLIDE 10007-004...
  • Page 24 Sure-Feed Engineering Section 6 FIG 6-6...
  • Page 25 Sure-Feed Engineering Section 6 CHASSIS ASSEMBLY (Fig. 6-7) ITEM PART NO. QTY. DESCRIPTION 10000-002 SIDE FRAME, L.H. (900-EI) 10000-001 SIDE FRAME, R.H. (900-EI) 10001-001 COVER, TOP 10002-001 COVER, BOTTOM 99007-001 SUCTION CUP, FOOT NUT, HEX 8-32 WASHER, LOCK #8 NUT, PEM 10-24 SCREW, FLAT HD, 10-24 X 1/2 17005-002 EXTENSION GUIDE, INSERT POCKET...
  • Page 26 Sure-Feed Engineering Section 6 FIG. 6-7...
  • Page 27 Sure-Feed Engineering Section 6 ELECTRICAL COMPONENT ASSEMBLY (Fig. 6-8) ITEM PART NO. QTY. DESCRIPTION 98000-001 SWITCH, POWER (RED ROCKET) 98004-002 CIRCUIT BREAKER, 1 AMP 98005-001 CONTROLLER, MOTOR, 90V DC 98001-002 TERMINAL STRIP (12 CONNECTOR) 98006-002 CIRCUIT BOARD I/O 98003-001 RECEPTACLE, POWER CORD 98008-001 TRANSFORMER 99004-015...
  • Page 28 Sure-Feed Engineering Section 6 FIG. 6-8...
  • Page 29 Sure-Feed Engineering Section 6 TRAILING ARM ASSEMBLY (Fig. 6-9) ITEM PART NO. QTY. DESCRIPTION 10011-002 ARM, TRAILER 10012-003 SPACER 10006-016 ROLLER 10004-007 WEIGHT SCREW, PAN HD 8/32 X 1-1/4 SCREW, PAN HD 8/32 X 3/8 WASHER, LOCK INT. TOOTH #8...
  • Page 30 Sure-Feed Engineering FIG. 6-9...
  • Page 31 Sure-Feed Engineering ATTACHMENT ASSEMBLY (Fig. 6-10) ITEM PART NO. QTY. DESCRIPTION FRONT PAPER GUIDE, SWING ARM INSERTER BACK PLATE, SWING ARM INSERTER 10017-001 PAPER KNOCKDOWN ASSY (900EI ATTACHMENT)
  • Page 32 Sure-Feed Engineering FIG 6-10...
  • Page 33 Sure-Feed Engineering PAPER KNOCKDOWN ASSEMBLY (Fig. 6-11) ITEM PART NO. QTY. DESCRIPTION 10009-021 BRACKET, KNOCKDOWN 10007-019 BLOCK, KNOCKDOWN CLAMP 99004-002 KNOB, #10 SCREW 99004-016 KNOB, #8 SCREW 10005-040 GUIDE, SPRING STEEL SCREW, SKT HD, 10-24 X 1/2 SCREW, PAN HD, 8-32 X 1/4 WASHER, FLAT, #10...
  • Page 34 Sure-Feed Engineering FIG. 6-11...
  • Page 35 Sure-Feed Engineering Section 7 Sure-Feed Engineering Inc. SE 900 EI Electrical Schematic...
  • Page 36 Sure-Feed Engineering Section 8 900 EI...
  • Page 37 If at any time during this two year period, the customer feels that there is an alleged defect in the equipment, written notice must be provided to Sure-Feed Engineering Inc. who will determine a time to have the feeder inspected in the field by a representative of Sure-Feed Engineering Inc. or returned to Sure-Feed Engineering Inc.