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Advanced Poly-Packaging Ti-1000ZR Operation Manual

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Ti-1000ZR
Operation Guide, Version 1A
Setup, Operation and Parts Manual
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Summary of Contents for Advanced Poly-Packaging Ti-1000ZR

  • Page 1 Ti-1000ZR Operation Guide, Version 1A Setup, Operation and Parts Manual...
  • Page 2 Advanced Poly Packaging, Inc. Unauthorized duplication, distribution or disclosure to third parties without the expresses permission of Advanced Poly-Packaging, Inc. is strictly prohibited. Trademarks Roll-a-Print is a trademark of Advanced Poly-Packaging, Inc.

  • Page 3: Table Of Contents

    Chapter Summary ........................ 19 Touch Screen Identification ....................19 Touch Screen Specifications / Features ................19 Touch Screen Program ......................19 Ti-1000ZR Operation ......................19 Start up ..........................20 Operation ..........................20 Main Menu .......................... 20 Printer Settings ........................20...
  • Page 4 Stored Labels ........................22 Counters ..........................22 Tech Assist ........................23 APPI Factory ........................23 Printer Status ........................23 PLC I/O Status ........................24 Warning Messages ......................24 Chapter 4: Settings, Adjustments, Maintenance and Troubleshooting LabelView Setup Parameters Software Settings ..............27 ZebraDesigner Driver Settings ....................
  • Page 5 Mounting Assembly ......................44 Nip Roll Assembly ......................46 Printer Register ........................48 Zebra Printer Assembly ....................... 50 Zebra Printer Assembly, Continued ..................52...
  • Page 6 This page intentionally left blank.

  • Page 7: Chapter 1: Introduction

    Chapter 1: Introduction Welcome Overview Special Features Using This Manual Contact Information Warranty Registration...
  • Page 8 Welcome Now that you have decided to update your Ti-1000Z Inline Thermal Printer, with Zebra Printer Technology from Advanced Poly-Packaging, Inc., we thank you for selecting our equipment, materials, and service. Overview APPI printers are designed to lower your printing costs with high speeds, versatility, reliability, and simplicity.
  • Page 9 Dual Printing: Special programming allows the T-1000-S14 to operate with both the Next Bag Out printer and an offline printer in order to print on both sides of the bag. The offline printer is mounted upside down on the back of the bagger. Using This Manual This manual describes the features and operation of the Ti-1000Z Inline Thermal Printer.

  • Page 10: Warranty Registration

    Warranty Registration This section must be completed and returned to Advanced Poly-Packaging, Inc. to register the printer for Warranty Protection. Serial Number: (Serial Number located on the back panel) Company Name and Address Contact Name(s) / Title(s) / Phone Number...

  • Page 11: Chapter 2: Getting Started

    Chapter 2: Getting Started Chapter Summary Safety, Risks Installation Procedures Air and Power Requirements Main Power Rear Power Switch Bag Threading Ribbon Threading Cycle Operation of the Printer Adjusting Rear Tension Note on Adjustments to the Printer...
  • Page 12 Chapter Summary This chapter describes procedures to receive and set up the Ti-1000ZR, including safety precautions, uncrating and assembly instructions, environmental, air and power requirements, and height adjustments. Additionally, this chapter describes how to turn on the printers and properly thread film and ribbon.
  • Page 13 • CAUTION: To avoid injury, avoid contact with roller “fingers” as they may be sharp. • CAUTION: Exercise care when adjusting or relocating the touch screen. Movement of the touch screen could cause unexpected movement of the machine and injury to the operator. •...

  • Page 14: Main Power

    An air regulator is provided to adjust the pressure to the print head assembly. This regulator should be set from 35 to 50 PSI (2.41 to 3.45 Bar) to obtain the best print quality. A separate air regulator is provided to adjust the pressure to the compression rollers.

  • Page 15: Adjusting Rear Tension

    If all prior installation procedures were performed properly, the printer should be in its operating location with air and power connected. All covers should be in position and securely fastened. NOTE: The web of bags may track right or left for a few feet until “settled” on the web path. The roll of bags or the roller guide may require readjustments or realignment after the first few feet of bags are indexed.
  • Page 16 Ti-1000Z THREADING DIAGRAM Figure 2-1...
  • Page 17 Ti-1000Z WITH T-1000-S14 THREADING DIAGRAM SINGLE DANCER Figure 2-2...
  • Page 18 Ti-1000Z RIBBON THREADING DIAGRAM Figure 2-3...

  • Page 19: Chapter 3: Touch Screen Operation

    Chapter 3: Touch Screen Operation Chapter Summary Touch Screen Identification Touch Screen Specifications / Features Touch Screen Program Ti-1000ZR Operation Start up Operation Main Menu Printer Settings Stored Labels Counters Tech Assist APPI Factory Printer Status PLC I/O Status Warning Messages...
  • Page 20 Green: General background of the touch screen environment. • Red: Indicates a error, warning Ti-1000ZR Operation If you purchased the Ti-1000Z with the T-1000-S14 Advanced Poly-Bagger, please refer to the following sections for information about the printer’s operation. The T-1000-S14 touch screen program controls the operation of the Ti-1000Z, an offline printer mounted behind the bagger.

  • Page 21: Start Up

    Start up When the printer is first turned on, a screen will pop up for only a few seconds before changing to the operation screen. This screen displays your equipment type, HMI program and PLC program. It’s important to note this information if you ever lose your program due to a loss of power to the Figure 3-1 PLC.
  • Page 22 Settings can only be adjusted while the printer is in Setup mode. An error will be displayed on the baggers touch screen. After adjustments and test are complete, return the printer to run mode by pressing <setup>. Do the same to take the printer out of run mode.

  • Page 23: Stored Labels

    Stored Labels Label #: This button allows the operator to recall a label. To recall a label, press the Label# button and type in a number from 001 to 999, depending on the label you would like to recall. Enter the desired label number into the numeric keypad and press the ENT button.

  • Page 24: Tech Assist

    Tech Assist Several screens are available to view under tech assist to help the operator trouble shoot a machine and change critical printer settings. This screen should only be accessed by experienced personnel and APPI service. Figure 3-7 APPI: Press to change between Xi3/Xi4, 200/300dpi and APPI? Factory: View the printer’s status, networks, and configurations.

  • Page 25: Plc I/O Status

    PLC I/O Status This screen allows the operator or service personnel to view the currently active inputs or outputs. Press <info> to view the descriptions for I/O port. Figure 3-10 Figure 3-12 Figure 3-11 Warning Messages Various warnings and errors will pop up to get the operators attention that something needs to be corrected to continue operation.
  • Page 26 Figure 3-16 Figure 3-15 Figure 3-17 Figure 3-18...

  • Page 27: Chapter 4: Settings, Adjustments, Maintenance And Troubleshooting

    Chapter 4: Settings, Adjustments, Maintenance and Troubleshooting LabelView Setup Parameters Software Settings ZebraDesigner Driver Settings Adjustments, Maintenance and Troubleshooting Machine Adjustments Tracking and Alignment Adjustments Compression (Nip) Roller Adjustment Idler Roller Guides Machine Maintenance Preventive Maintenance Checklist Scheduled Maintenance Chart (perform every 500,000 cycles) Troubleshooting Guide Troubleshooting Checklist PLC IO Listing...
  • Page 28 LabelView Setup Parameters Software Settings APPI machines that are equipped with the Xi4 driver, including the Ti-1000Z, Ti-1000Z RAP, and T- 1000-S14 NBO, have LabelView software available to setup parameters for labels. The screens may change, or information in the parameter settings may change, based on the software version. Please refer to the LabelView Pro addendum for further instruction.

  • Page 29: Machine Maintenance

    NOTE: If the bags are not tracking properly, the plastic guides could cause the bag web to turn or fold over. If this occurs, slide the guides further away from the web and make adjustments to correct tracking issues Machine Maintenance To extend the life of the Ti-1000Z / Ti-1000Z RAP, qualified maintenance personnel must perform all required maintenance tasks.

  • Page 30: Scheduled Maintenance Chart (Perform Every 500,000 Cycles)

    CAUTION: Unplug the power cord and disconnect the air-line prior to removing guards, funnels, or covers. Preventative maintenance must be performed by qualified maintenance personnel. Scheduled Maintenance Chart (perform every 500,000 cycles) CHART Item Description Drive belt Adjust/Inspect for wear, (left panel) replace when necessary.

  • Page 31: Troubleshooting Guide

    Troubleshooting Guide The items included in this section cover the common causes of trouble that an operator might encounter during the operation of the Ti-1000Z / Ti-1000Z RAP. When operating difficulties occur, the best procedure is to observe what is happening and attempt to isolate the problem. Make only one adjustment at a time, checking the results of each adjustment.

  • Page 32: Plc Io Listing

    PLC IO Listing The Main PLC and Expansion PLC IO Listings are provided to assist in troubleshooting the Ti-1000Z and Ti-1000Z RAP. Refer to the T-1000-S14 Operation Guide for the PLC IO Listing for printers operating with the T-1000-S14. Main PLC Input Description Output...

  • Page 33: Tiz-E1_110Vac

    4.14.1 TIZ-E1_110VAC Electrical Drawing Figure 4-1...

  • Page 34: Tizr-E2_Fpg-Io

    4.14.1 TIZR-E2_FPG-IO Electrical Drawing Figure 4-2...

  • Page 35: Tiz-E3_Axh_Rev1

    4.14.1 TIZ-E3_AXH_rev1 Electrical Drawing Figure 4-3...

  • Page 36: Tizr-E6_Zebraif

    4.14.1 TIZR-E6_ZebraIF Electrical Drawing Figure 4-4...

  • Page 37: Tizr-E7_Fp0R-Gt02

    4.14.1 TIZR-E7_FP0R-GT02 Electrical Drawing Figure 4-5...

  • Page 38: Tizr-E9_Cb If

    4.14.1 TIZR-E9_CB IF Electrical Drawing Figure 4-6...

  • Page 39: Tiz-E8_Auxif_Rev4

    4.14.1 TIZ-E8_AuxIF_rev4 Electrical Drawing Figur Figure 4-7...
  • Page 40 This page intentionally left blank.

  • Page 41: Chapter 5: Parts And Drawings

    Chapter 5: Parts and Drawings Ti-1000Z Inline Thermal Printer Electronics Assembly Mounting Assembly Nip Roll Assembly Printer Register Zebra Printer Assembly Zebra Printer Assembly, Continued...
  • Page 42 Ti-1000Z Inline Thermal Printer T-Ti1000Z ITEM QTY. PART NO. DESCRIPTION TA-T2Z-2000 MOUNTING ASSEMBLY TA-T2Z-8010 ZEBRA PRINTER ASSEMBLY TA-T2Z-2000-1 PRINTER NIP ASSEMBLY TA-T2Z-1000 PRINTER ELECTRONICS TA-T2Z-4000 PRINTER REGISTER...

  • Page 43: Electronics Assembly

    Electronics Assembly TA-T2Z-1000 ITEM QTY. PART NO. DESCRIPTION TP-T2Z1005 ELECTRONICS BASE TP-212247 PIN D-SUB FEMALE TP-215384 POWER SWITCH TP-218020 DIN RAIL TP-220521, PLC, BATTERY & COMM 2 CAS 214111, 220516 TP-212246 9-PIN D-SUB MALE CUP TP-207216, TP-207224 FUSE HOLDER & 5A FUSE TP-212410 AC OUTLET TP-208142...
  • Page 44 Electronics Assembly TA-T2Z-1000...

  • Page 45: Mounting Assembly

    Mounting Assembly TA-T2Z-2000 ITEM QTY. PART NO. DESCRIPTION TP-T2Z2002-1 MOUNTING SIDE PLATE - RIGHT SIDE TP-T2Z2002-2 MOUNTING SIDE PLATE - LEFT SIDE TP-T2Z2007 SUPPORT BRACE TP-T14M1035 GUIDE ROD HOLDER TP-T2Z2004 PIVOT SHAFT TP-T2Z2005 LATCH BAR TP-T2Z2011 BEARING PLATE TP-504097 BEARING TP-T2Z2006 PRINT HEAD ROLLER TP-T1MC00052...
  • Page 46 Mounting Assembly TA-T2Z-2000...

  • Page 47: Nip Roll Assembly

    Nip Roll Assembly TA-T2Z-2000-1 ITEM QTY. PART NO. DESCRIPTION TP-T2Z2016 NIP ROLL SUPPORT BRACE TP-403236 AIR CYLINDER TP-103533 SCREW, 1/4-28 x 1 SET TP-T2Z2029 MODIFIED CLEVIS TP-T2Z2028 BEARING HOUSING TP-T2Z2027 DRIVEN NIP ROLL TP-504129 RADIAL BEARING TP-T2Z2019 DRIVEN NIP ROLL TP-401277 ELBOW, 1/4 TUBE TP-402186...
  • Page 48 Nip Roll Assembly TA-T2Z-2000-1...

  • Page 49: Printer Register

    Printer Register TA-T2Z-4000 ITEM QTY. PART NO. DESCRIPTION TP-T2Z4001 PRINTER MOUNTING BRACKET TP-T2Z4002 RACK MOUNT TP-406259 MINI-REG ASSEMBLY TP-T2Z4003 SHORT GEAR RACK TP-T2Z4005 GEAR TP-T2Z4004 GEAR TP-107108 FLANGED BUSHING TP-T2Z4007 ROLLER TUBE TP-T1MC00052 GUIDE ROLLER (PRINT REG) TP-106106 SPRING PIN TP-T2Z4010 BUSHING CAGE TP-108099...
  • Page 50 Printer Register TA-T2Z-4000...

  • Page 51: Zebra Printer Assembly

    Zebra Printer Assembly TA-T2Z-8010 ITEM QTY. PART NO. DESCRIPTION TA-T15-8000-Z ZEBRA PRINTER ASSEMBLY TP-T2Z8101 HINGE ASSEMBLY TP-T2Z8102 LEXAN PRINTER GUARD TP-T2Z2010 STOP BAR TP-T2Z2014 PIVOT BLOCK BRACKET TP-T15M8105 BLADE DRAW LATCH TP-103212 SCREW, BHCS 8-32 X 1/2 S.S. TP-102103 WASHER, #8 INT. TOOTH LW TP-101103 NUT, #8-32 HEX TP-102132...
  • Page 52 Zebra Printer Assembly TA-T2Z-8010...

  • Page 53: Zebra Printer Assembly, Continued

    Zebra Printer Assembly, Continued TA-T15-8000 ITEM QTY. PART NO. DESCRIPTION TP-T15M8001 PRINTER SIDE PLATE TP-T15M8002 MOUNTING PLATE PRINT HEAD TP-T15M8003 ADJUSTMENT BLOCK TP-T15M8004 SUPPORT ROD TP-T15M8005 CAM-PRINT HEAD TP-T15M8006 CYLINDER MOUNT TP-T15M8007 BELT TENSIONER TP-T15M8008 BELT GUARD TP-T15M8010 LOCATING SPACER TP-T15M8011 SENSOR BRACKET TP-T15M8012...
  • Page 54 TP-404148 CLEVIS TP-402175 BRACKET TP-109225 FINGER KNOB TP-504138 CAM FOLLOWER TP-503113 BELT TP-504175 CLUTCH BEARING TP-107116 SLEEVE BUSHING TP-102119 NYLON WASHER TP-104112 NYLON SPACER VP-Z-P1006134 ZEBRA RIBBON OUT SENSOR...
  • Page 55 Zebra Printer Assembly TA-T15-8000...

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