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AIS Aloft 120 Manual

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Download this manual See also: Installation Manual
Aloft 120 - 2019
***READ ALL INSTRUCTIONS BEFORE USING***
•
For commercial use only.
•
Warning: Risk of Injury – Maximum load 275 lbs. 2 leg, 325 lbs. 3 leg
•
Electrical rating: 120V, 60Hz, 16 AMP
•
No more than 12 furnishings can be connected on one branch circuit.
DANGER – To reduce risk of electric shock:
• Always unplug furnishing from the electrical out let before cleaning.
WARNING – To reduce the risk of burns, fire, electric shock, or injury to persons:
• Unplug from outlet before putting on or taking off parts.
• Close supervision is necessary when this furnishing is used by, or near children, invalids
or disabled persons.
• Use this furnishing only for its intended use as described in these instructions. Do not
use attachments not recommended by the manufacturer.
• Never operate this furnishing if it has a damaged cord or plug, if it is not working
properly, if it has been dropped or damaged, or dropped into water.
• Keep the cord away from heated surfaces.
• Never operate the furnishing with the air openings blocked. Keep the air openings free of
lint, hair and the like.
• Do not use outdoors.
• To disconnect, turn all controls to the off position, then remove plug from outlet.
• Connect to a properly grounded outlet only. See grounding instructions.
• For loading always put heavier items at the bottom and not near the top in order to help
prevent the possibility of the furnishing tipping over.
www.ais-inc.com
IMPORTANT SAFETY INSTRUCTIONS
P-INSALOFT120V2 Revision 03.07.2019
1

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Summary of Contents for AIS Aloft 120

  • Page 1 Aloft 120 - 2019 ***READ ALL INSTRUCTIONS BEFORE USING*** • For commercial use only. • Warning: Risk of Injury – Maximum load 275 lbs. 2 leg, 325 lbs. 3 leg • Electrical rating: 120V, 60Hz, 16 AMP • No more than 12 furnishings can be connected on one branch circuit.
  • Page 2 Aloft 120 - 2019 GROUNDING INSTRUCTIONS This product is for use on a circuit having a nominal rating more than 120 volts and is factory-equipped with specific electric plug to permit connection to a proper electric circuit. Make sure that the product is connected to an outlet having the same configuration as the plug.

  • Page 3: Hardware List

    Aloft 120 - 2019 Hardware List Flat head wood screw #9 x 7/8 long with #2 Phillips drive, silver Used to attach surfaces and end panels Hex cap machine screw ¼-20 x 5/16” long with 3/16” hex drive, black Used on leg assembly and rail assemblies Hex cap machine screw ¼-20 x 5/8”...

  • Page 4: Revision Log

    Aloft 120 - 2019 Revision Log Date Page Description of change Name 2/11/19 1-49 Released S. Powers 3/7/19 49-54 Added modesty and end panel instructions S. Powers P-INSALOFT120V2 Revision 03.07.2019 www.ais-inc.com...
  • Page 5 Aloft 120 - 2019 Fixed Height Assembly Note: Installation instructions for Fixed Height Leg and Motorized Leg are the same. Images on the following pages are showing installation of a Motorized Leg. Fixed Height Leg Motorized Leg P-INSALOFT120V2 Revision 03.07.2019...
  • Page 6 Aloft 120 - 2019 Single Bench Base Assembly Partially insert 3/8-16 x ½ inch long set screws into tapped holes on Compression Collar Make sure set screw tips DO NOT protrude past inside wall of collars. Motorized, Crank or Fixed...
  • Page 7 Aloft 120 - 2019 Single Bench Base Assembly End Leg (left shown) End Foot Center Leg Insert Elevator Bolt 3/8- 16 x 1.5 zinc plated, 2 places Bolt single foot to columns using 4 button head hex socket M6X1X 14mm...
  • Page 8 Aloft 120 - 2019 Single Bench Base Assembly End Cantilever METRIC M6 X 1 X 14mm Black for dark colors, Silver for light colors, 4 places, Tighten fully Center Cantilever METRIC M6 X 1 X 14mm Black for dark colors,...
  • Page 9 Aloft 120 - 2019 Single Bench Base - End Legs Position arm assembly down onto column. Single Spine Beam Slide collar down Be sure angled lip on spine beam arm assembly rests on outer column top Bottom of collar should be flush...
  • Page 10 Aloft 120 - 2019 Single/Double/Triple Bench Center Leg Center Spine Beam Position arm assembly Slide collar down down onto column. Tighten set screws, clamping arm to Slide collar over arm columns. plate and align set screws in collar with alignment holes in plate.
  • Page 11 Aloft 120 - 2019 Double/Triple Bench Base Assembly Partially insert 3/8-16 x ½ inch long set screws into tapped holes on Compression Collar Motorized, Crank or Fixed Make sure set screw tips Height Leg DO NOT protrude past screws inside wall of collars.
  • Page 12 Aloft 120 - 2019 Double/Triple Bench Base Assembly Set screws face in Insert Elevator Bolt 3/8- 16 x 1.5 zinc plated, 2 places Bolt double foot to base columns using M6 X 1 X 10mm 4 places P-INSALOFT120V2 Revision 03.07.2019...
  • Page 13 Aloft 120 - 2019 Double/Triple Bench Base Assembly End Cantilever METRIC M6 X 1 X 14mm Black for dark colors, Silver for light colors, 4 places, Tighten fully Center Cantilever METRIC M6 X 1 X 14mm Black for dark colors,...
  • Page 14 Aloft 120 - 2019 Double/Triple Bench Base Assembly Slide arm assembly Double Bench Arm down in between columns. Slide collars down Be sure angled lip on spine beam arm assembly rests on outer column top on both columns Bottom of collar...
  • Page 15 Aloft 120 - 2019 Outlet & Powerway Cover Installation Outlet port locations 36w – 96w Powered Spine Beam Assembly (Shown on floor upside down) Outlet port locations 10-24 x 5/8” Pan Head Machine Screw with thread cutting tip, 1 per outlet in...
  • Page 16 Aloft 120 - 2019 Wire Basket Installation Twist plate Center wire basket left to right on spine beam. ¼-20 x 5/8”L hex cap screw 4 places. Tighten fully. 36w - 96w spine beam assembly P-INSALOFT120V2 Revision 03.07.2019 www.ais-inc.com...
  • Page 17 Aloft 120 - 2019 Single Bench Spine Beam Assembly Spine Beam Center Leg Twist plate Left Leg Hex cap screw ¼-20 x 5/8” long 3/16” hex drive black, x4 1 1/2” P-INSALOFT120V2 Revision 03.07.2019 www.ais-inc.com...
  • Page 18 Aloft 120 - 2019 Single Bench Spine Beam Assembly Twist plate Hex cap machine screw ¼-20 x 5/8” long with Bracket 3/16” hex drive, black 2 places DO NOT FULLY TIGHTEN P-INSALOFT120V2 Revision 03.07.2019 www.ais-inc.com...
  • Page 19 Aloft 120 - 2019 Single Bench Spine Beam Assembly Spine Beam Right Leg Hex cap screw ¼-20 x 5/8” long 3/16” hex drive black, x2 Hex cap screw ¼-20 x 5/8” long 3/16” hex drive black, x2 DO NOT FULLY...
  • Page 20 Aloft 120 - 2019 Double Bench - Spine Beam Assembly Spine Beam Center Leg Double Leg Left Leg Twist plate Hex cap screw ¼-20 x 5/8” long 3/16” hex drive black, x8 1 1/2” P-INSALOFT120V2 Revision 03.07.2019 www.ais-inc.com...
  • Page 21 Aloft 120 - 2019 Double Bench- Spine Beam Assembly Twist plate Bracket 5/16” Gap Hex cap machine screw ¼-20 x 5/8” long with 3/16” hex drive, black 4 places DO NOT FULLY TIGHTEN P-INSALOFT120V2 Revision 03.07.2019 www.ais-inc.com...
  • Page 22 Aloft 120 - 2019 Double Bench- Spine Beam Assembly Twist plate Hex cap screw ¼-20 x 5/8” long 3/16” hex drive black, x4 1 1/2” 5/16” Gap P-INSALOFT120V2 Revision 03.07.2019 www.ais-inc.com...
  • Page 23 Aloft 120 - 2019 Triple Bench- Spine Beam Assembly Twist plate Spine Beam Center Leg Hex cap machine screw ¼-20 x 5/8” long with 3/16” hex drive, black Double Leg 4 places Twist plate 1 1/2” P-INSALOFT120V2 Revision 03.07.2019 www.ais-inc.com...
  • Page 24 Aloft 120 - 2019 Spine Beam Assembly – Double/Triple Bench Bracket Twist plate Twist plate Bracket Hex cap machine screw ¼-20 x 5/8” long with 3/16” hex drive, black 6 places DO NOT FULLY TIGHTEN 5/16” Gap P-INSALOFT120V2 Revision 03.07.2019...
  • Page 25 Aloft 120 - 2019 Spine Beam Assembly – Single Bench Top Cap Top Cap for single bench Flat head sheet metal screw #8 x 1/2” long with #2 philips drive, 3 places Note: Once Top Cap is installed FULLY TIGHTEN ¼-20 Hex Cap Screws...
  • Page 26 Aloft 120 - 2019 Spine Beam Assembly – Double/Triple Bench Top Cap Top Cap for triple bench Top Cap for double bench Flat head sheet metal screw #8 x 1/2” long with #2 philips drive, 3 places Note: Once Top Cap is installed FULLY TIGHTEN ¼-20 Hex Cap Screws...

  • Page 27: Worksurface Installation

    Aloft 120 - 2019 Worksurface Installation 1 inch space from spine beam Top View to worksurface 1 inch Flat head wood screw #9 x 7/8 long with #2 Phillips drive, silver x 34 P-INSALOFT120V2 Revision 03.07.2019 www.ais-inc.com...
  • Page 28 Aloft 120 - 2019 Single Bench Cross Brace sizes 54-96 only Notes: • Install Cross Braces after worksurfaces have been installed. Worksurfaces and spine beams not shown here for clarity. • Install left and right cross braces on bench sizes 54 – 96 only...
  • Page 29 Aloft 120 - 2019 Single Bench Cross Brace sizes 54-96 only Twist plate Notes: • Secure left and right cross braces to spine beam on both ends using twist plates and ¼-20 x 5/8” long hex cap screws. • Worksurfaces not shown here for clarity.
  • Page 30 Aloft 120 - 2019 Double Bench Cross Brace sizes 54-96 only Notes: • Install Cross Braces after worksurfaces have been installed. Worksurfaces and spine beams not shown here for clarity. • Install left and right cross braces on bench sizes 54 – 96 only...
  • Page 31 Aloft 120 - 2019 Double Bench Cross Brace sizes 54-96 only Twist plate Notes: • Secure left and right cross braces to spine beam on both ends using twist plates and ¼-20 x 5/8” long hex cap screws. • Worksurfaces not shown here for clarity.
  • Page 32 Aloft 120 - 2019 Trough Assembly Trough (2 places) Length = Bench width - 16 ½” Flat head wood screw #9 x 7/8 long with #2 Phillips drive, silver Mount trough so that this opening is on spine beam side...
  • Page 33 Aloft 120 - 2019 Double Bench Installation Ganging Benches Twist plate #OX-TP Powered benches MUST be bolted together as shown to meet National Electric Codes ¼-20 x 5/8 long Socket Head Screw 4 places, fully tighten • Insert twist plate into spine beams...

  • Page 34: Jumper Installation

    Aloft 120 - 2019 Jumper Installation Locking clip on powerway MUST be present and engaged behind wedges on jumper. P-INSALOFT120V2 Revision 03.07.2019 www.ais-inc.com...
  • Page 35 Aloft 120 - 2019 Motor Controller Installation 3-Input Control Box #10 x 7/8” long Pan head screw #2 Philips drive 2 places P-INSALOFT120V2 Revision 03.07.2019 www.ais-inc.com...
  • Page 36 Aloft 120 - 2019 Motor Controller Installation Connect Center Leg to Port M3 Connect Leg 2 to Port M2 36-48W use 1.3m extension cable 54-60W use 2.3m extension cable Connect Leg 1 to Port M1 Use 1.3m extension cable P-INSALOFT120V2 Revision 03.07.2019...
  • Page 37 Aloft 120 - 2019 Hand Switch Installation Aloft 2018 Aloft 2019 Programmable Hand Switch #6 x 1/2” long Pan Head Screw #2 Philips drive, 4 places Plug Hand Switch into Port HS P-INSALOFT120V2 Revision 03.07.2019 www.ais-inc.com...
  • Page 38 Aloft 120 - 2019 Wire Manager Installation #6 x ½” Flat Head Screw To bottom of Work Surface 2 places Zip Tie wire manager to Wire Basket P-INSALOFT120V2 Revision 03.07.2019 www.ais-inc.com...

  • Page 39: Power Cord Installation

    Aloft 120 - 2019 Power Cord Installation Connect Power Cord to Electrical Junction Box Connect Power Cord to Outlet Run Power Cord Through Wire Manager Troughs not shown for clarity P-INSALOFT120V2 Revision 03.07.2019 www.ais-inc.com...
  • Page 40 Aloft 120 - 2019 Territory Screen Assembly Handed Screen Assembly (Right Hand Shown) #10-32 x .5 inch Flat Head Machine Screw 4 Places P-INSALOFT120V2 Revision 03.07.2019 www.ais-inc.com...
  • Page 41 Aloft 120 - 2019 Glass Territory Screen Assembly Handed Glass Screen Rail Assembly (Right Hand Shown) Bracket Bracket #10-32 x 5/16” Flat Head Machine Screw 4 Places • Screw must not protrude beyond rail inner surface P-INSALOFT120V2 Revision 03.07.2019 www.ais-inc.com...
  • Page 42 Glass Territory Screen Aloft 120 - 2019 Assembly Glass Territory Screen Installation • Insert polycarbonate spacers (3 places) down in between glass screen and rail so that the spacer is located on the side directly behind the set screw holes.

  • Page 43: End Cap Installation

    Aloft 120 - 2019 Glass Territory Screen Assembly End Cap Installation • Tap gently using soft mallet until end cap is properly seated. DO NOT break tabs. • If necessary, shave excess End Cap paint on tabs to (2 places) insure end cap is properly seated.
  • Page 44 Aloft 120 - 2019 Left or Right Screen Install (same for glass or framed) Flat Head Wood Screw #9 x 7/8” long Phillips Drive #2, silver,10 places P-INSALOFT120V2 Revision 03.07.2019 www.ais-inc.com...
  • Page 45 Aloft 120 - 2019 Glass Spine Screen Install Use channel mount to locate and drill 0.20” diameter holes through worksurface in 10 places Channel Mount #10-32 x 1 1/2” Flat head machine screw No. 2 Philips drive Stainless steel 4 Places #10-32 x 3/16”...
  • Page 46 Aloft 120 - 2019 Glass Spine Screen Install Install Glass into Channel Mount • Insert polycarbonate spacers (3 places) down in between glass Set Screw screen and rail so that the spacer ¼-28 x ¼” Polycarbonate is located on the side directly...
  • Page 47 Aloft 120 - 2019 Glass Spine Screen Install End Cap Installation • If necessary, shave excess paint on tabs to insure end cap is properly seated. Rail Cover Installation End Cap 2 places • Tap gently using soft mallet until end cap is properly seated.
  • Page 48 Aloft 120 - 2019 Tackable Spine Screen Install 5/16” Back of surface 7/8” ½” Drill 0.20” diameter holes through worksurface in 4 places Side of surface #10-32 x 1 1/2” When both territory and spine screens Flat head machine screw are required, attach territory screen No.
  • Page 49 Aloft 120 - 2019 Single Bench Modesty Installation Flat Head Wood Screw Modesty 1 #9 x 7/8” long Phillips Drive #2, silver, 8 places modesty FLUSH 9/16” to spine beam from modesty to spine beam end cap Top View Top View...
  • Page 50 Aloft 120 - 2019 Single Bench Modesty Installation Modesty Cover Flat Head Wood Screw #9 x 7/8” long Phillips Drive #2, silver, 4 places P-INSALOFT120V2 Revision 03.07.2019 www.ais-inc.com...
  • Page 51 Aloft 120 - 2019 Single Bench Modesty Installation Modesty 2 Twist Plate Modesty Bracket Flat Head Wood Screw #9 x 7/8” long Phillips Drive #2, silver, 8 places Hex cap screw ¼-20 x 5/8” long 3/16” hex drive black, x2 P-INSALOFT120V2 Revision 03.07.2019...
  • Page 52 Aloft 120 - 2019 Double Bench Modesty Installation Flat Head Wood Screw #9 x 7/8” long Phillips Modesty 1 Drive #2, silver, 8 places modesty FLUSH 9/16” to spine beam from modesty to spine beam end cap Top View Top View...
  • Page 53 Aloft 120 - 2019 Double Bench Modesty Installation Twist Plate Modesty 2 Modesty Bracket Flat Head Wood Screw #9 x 7/8” long Phillips Drive #2, silver, 8 places Hex cap screw ¼-20 x 5/8” long 3/16” hex drive black, x2...
  • Page 54 Aloft 120 - 2019 End Panel Installation End Panel ¼-20 Nut 4 places Hex cap screw ¼-20 x 5/8” long 3/16” hex drive black, x4 P-INSALOFT120V2 Revision 03.07.2019 www.ais-inc.com...
  • Page 55 Aloft 120 - 2019 ***SAVE THESE INSTRUCTIONS*** P-INSALOFT120V2 Revision 03.07.2019 www.ais-inc.com...