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AIS Aloft 120 Installation Manual

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Aloft 120 Installation
***READ ALL INSTRUCTIONS BEFORE USING***
•
For commercial use only.
•
Warning: Risk of Injury – Maximum load 275 lbs. 2 leg, 325 lbs. 3 leg
•
Electrical rating: 120V, 60Hz, 16 AMP
•
No more than 12 furnishings can be connected on one branch circuit.
DANGER – To reduce risk of electric shock:
• Always unplug furnishing from the electrical out let before cleaning.
WARNING – To reduce the risk of burns, fire, electric shock, or injury to persons:
• Unplug from outlet before putting on or taking off parts.
• Close supervision is necessary when this furnishing is used by, or near children, invalids
or disabled persons.
• Use this furnishing only for its intended use as described in these instructions. Do not
use attachments not recommended by the manufacturer.
• Never operate this furnishing if it has a damaged cord or plug, if it is not working
properly, if it has been dropped or damaged, or dropped into water.
• Keep the cord away from heated surfaces.
• Never operate the furnishing with the air openings blocked. Keep the air openings free of
lint, hair and the like.
• Do not use outdoors.
• To disconnect, turn all controls to the off position, then remove plug from outlet.
• Connect to a properly grounded outlet only. See grounding instructions.
• For loading always put heavier items at the bottom and not near the top in order to help
prevent the possibility of the furnishing tipping over.
IMPORTANT SAFETY INSTRUCTIONS
Revision Date 8/28/17
1

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Summary of Contents for AIS Aloft 120

  • Page 1 Aloft 120 Installation ***READ ALL INSTRUCTIONS BEFORE USING*** • For commercial use only. • Warning: Risk of Injury – Maximum load 275 lbs. 2 leg, 325 lbs. 3 leg • Electrical rating: 120V, 60Hz, 16 AMP • No more than 12 furnishings can be connected on one branch circuit.
  • Page 2 Aloft 120 Installation GROUNDING INSTRUCTIONS This product is for use on a circuit having a nominal rating more than 120 volts and is factory-equipped with specific electric plug to permit connection to a proper electric circuit. Make sure that the product is connected to an outlet having the same configuration as the plug.

  • Page 3: Hardware List

    Aloft 120 Installation Hardware List Flat head wood screw #9 x 7/8 long with #2 Phillips drive, silver Used to attach surfaces and end panels Hex cap machine screw ¼-20 x 5/16” long with 3/16” hex drive, black Used on leg assembly and rail assemblies Hex cap machine screw ¼-20 x 5/8”...

  • Page 4: Revision Log

    Aloft 120 Installation Revision Log Date Page Description of change Name Revision Date 8/28/17...
  • Page 5 Aloft 120 Installation Fixed Height Assembly Note: Installation instructions for Fixed Height Leg and Motorized Leg are the same. Images on the following pages are showing installation of a Motorized Leg. Fixed Height Leg Fixed leg does not require use...
  • Page 6 Aloft 120 Installation Single Bench Base Assembly Partially insert 3/8-16 x ½ inch long set screws into tapped holes on Compression Collar Make sure set screw tips DO NOT protrude past inside wall of collars. Motorized, Crank or Fixed Height Leg Set screws face in for end legs.
  • Page 7 Aloft 120 Installation Single Bench Base Assembly End Leg Center Leg End Base Insert Elevator Bolt 3/8-16 x 1.5 zinc plated, 2 places Bolt single foot to base columns using 4 Center Base METRIC button head hex socket M10X1.5 X...
  • Page 8 Aloft 120 Installation Single Bench Base Assembly End Legs Position arm assembly down onto column. Single Spine Beam Slide collar down Be sure angled lip on spine beam arm assembly rests on outer column top Bottom of collar should be flush with...
  • Page 9 Aloft 120 Installation Single/Double/Triple Bench Center Leg Center Spine Beam Arm Position arm assembly Slide collar down down onto column. Tighten set screws, clamping arm to Slide collar over arm columns. plate and align set screws in collar with alignment holes in plate.
  • Page 10 Aloft 120 Installation Double/Triple Bench Base Assembly Partially insert 3/8-16 x ½ inch long set screws into tapped holes on Compression Collar Motorized, Crank or Make sure set screw Fixed Height Leg tips DO NOT protrude screws past inside wall of face in collars.
  • Page 11 Aloft 120 Installation Double/Triple Bench Base Assembly Insert Elevator Bolt 3/8-16 x 1.5 zinc plated, 2 places Bolt double foot to base columns using 8 METRIC button head hex socket M10X1.5 X 20mm-black, 8 places Revision Date 8/28/17...
  • Page 12 Aloft 120 Installation Double/Triple Bench Base Assembly Double Spine Beam Slide arm assembly down in between columns. Slide collars down Be sure angled lip on spine beam arm assembly rests on outer column top on both columns Bottom of collar should...
  • Page 13 Aloft 120 Installation Single Bench Base Assembly J-Channel METRIC M6 x 1 x 12mm 6 places Center Arm 2 places ¼-20 x 5/8” long Socket Head Cap Screw 8 places J-Channel 4 places METRIC M6 x 1 x 12mm 12 places...
  • Page 14 Aloft 120 Installation Double Bench Base Assembly J-Channel METRIC M6 x 1 x 12mm 12 places Center Arm 4 places J-Channel 8 places METRIC ¼-20 x 5/8” long M6 x 1 x 12mm 16 places 24 places Revision Date 8/28/17...
  • Page 15 Aloft 120 Installation Triple Bench Base Assembly J-Channel METRIC M6 x 1 x 12mm 8 places Center Arm 6 places J-Channel 12 places METRIC ¼-20 x 5/8” long M6 x 1 x 12mm 24 places 36 places Revision Date 8/28/17...
  • Page 16 Aloft 120 Installation Single/Double/Triple Bench Cantilever Assembly Left hand Column Engage cantilever over Cantilever. J-channel screw and 3 holes (longer side) tighten fully. faces user. Left Cantilever Right Cantilever Revision Date 8/28/17...
  • Page 17 Aloft 120 Installation Cross Base Assembly Install left and right cross braces on bench sizes 54 – 96 only . Cross Brace Cross Brace Left Right ¼-20 Hex Nuts x 4 ¼-20 x 5/8ths Hex Cap Screw x 4 Revision Date 8/28/17...
  • Page 18 Aloft 120 Installation Outlet & Powerway Cover Installation Outlet port locations 36w – 96w Powered Spine Beam Assembly (Shown on floor upside down) Outlet port locations 10-24 x 5/8” Pan Head Machine Screw with thread cutting tip, 1 per outlet in...
  • Page 19 Aloft 120 Installation Wire Basket Installation Twist plate Center wire basket left to right on spine beam. ¼-20 x 5/8”L hex cap screw 4 places. Tighten fully. 36w - 96w spine beam assembly Revision Date 8/28/17...
  • Page 20 Aloft 120 Installation Spine Beam Assembly Hex cap machine screw ¼-20 x 5/8” long with 3/16” hex drive, black, x8 Twist plate Revision Date 8/28/17...
  • Page 21 Aloft 120 Installation Spine Beam Assembly – Single Bench Bracket Twist plate Bracket Hex cap machine screw ¼-20 x 5/8” long with 3/16” hex drive, black 4 places Revision Date 8/28/17...
  • Page 22 Aloft 120 Installation Spine Beam Assembly – Double/Triple Bench Bracket Twist plate Bracket Hex cap machine screw ¼-20 x 5/8” long with 3/16” hex drive, black 6 places Revision Date 8/28/17...
  • Page 23 Aloft 120 Installation Spine Beam Assembly – Single Bench Top Cap Top Cap for single bench Flat head sheet metal screw #8 x 1/2” long with #2 philips drive, 3 places Revision Date 8/28/17...
  • Page 24 Aloft 120 Installation Spine Beam Assembly – Double/Triple Bench Top Cap Top Cap for double bench Flat head sheet metal screw #8 x 1/2” long with #2 philips drive, 3 places Top Cap for triple bench Revision Date 8/28/17...

  • Page 25: Worksurface Installation

    Aloft 120 Installation Worksurface Installation 1 inch space from spine beam Top View to worksurface 1 inch Flat head wood screw #9 x 7/8 long with #2 Phillips drive, silver x 12 Revision Date 8/28/17...
  • Page 26 Aloft 120 Installation Double Bench Installation Ganging Benches Twist plate #OX-TP Powered benches MUST be bolted together as shown to meet National Electric Codes ¼-20 x 5/8 long Socket Head Screw 4 places, fully tighten • Insert twist plate into spine...

  • Page 27: Jumper Installation

    Aloft 120 Installation Jumper Installation Locking clip on powerway MUST be present and engaged behind wedges on jumper. Revision Date 8/28/17...
  • Page 28 Aloft 120 Installation Motor Controller Installation 3-Input Control Box Mounted between J-Channels #10 x 1” long Flat head sheet metal screw #2 Philips drive, zinc plated steel 2 places, tighten fully Revision Date 8/28/17...
  • Page 29 Aloft 120 Installation Motor Controller Installation Connect Leg 3 to Port M3 Connect Leg 1 to Port M1 Connect Leg 2 to Port M2 Revision Date 8/28/17...
  • Page 30 Aloft 120 Installation Hand Switch Installation Programmable Hand Switch 2 places #6 x 1/2” long Pan Head Screw #2 Philips drive, 8 places • Run Hand Switch Connector through hole in J-Channel • Plug Connector into Port HS Revision Date 8/28/17...
  • Page 31 Aloft 120 Installation Wire Manager Installation Bracket Wire Manager Wire Basket Wire Manager Hook Wire Manager Onto Wire Basket Mount Wire Manager #10 x 1” long to Worksurface located Flat head sheet metal screw between two J-Channels #2 Philips drive, 6 places...

  • Page 32: Power Cord Installation

    Aloft 120 Installation Power Cord Installation Connect Power Connect Power Cord to Outlet Cord to Electrical Junction Box Run Power Cord Through Wire Manager Revision Date 8/28/17...
  • Page 33 Aloft 120 Installation Territory Screen Assembly Handed Screen Assembly (Right Hand Shown) #10-32 x .5 inch Flat Head Machine Screw 4 Places Revision Date 8/28/17...
  • Page 34 Aloft 120 Installation Glass Territory Screen Assembly Handed Glass Screen Rail Assembly (Right Hand Shown) Bracket Bracket #10-32 x 5/16” Flat Head Machine Screw 4 Places • Screw must not protrude beyond rail inner surface Revision Date 8/28/17...
  • Page 35 Glass Territory Screen Aloft 120 Installation Assembly Glass Territory Screen Installation • Insert polycarbonate spacers (3 places) down in between glass screen and rail so that the spacer is located on the side directly behind the set screw holes. •...
  • Page 36 Aloft 120 Installation Glass Territory Screen Assembly End Cap Installation • Tap gently using soft mallet until end cap is properly seated. DO NOT break tabs. • If necessary, shave excess End Cap paint on tabs to (2 places) insure end cap is properly seated.
  • Page 37 Aloft 120 Installation Left or Right Screen Install (same for glass or framed) Flat Head Wood Screw #9 x 7/8” long Phillips Drive #2, silver,10 places Revision Date 8/28/17...
  • Page 38 Aloft 120 Installation Glass Spine Screen Install Use channel mount to locate and drill 0.20” diameter holes through worksurface in 10 places Channel Mount #10-32 x 1 1/2” Flat head machine screw No. 2 Philips drive Stainless steel 4 Places #10-32 x 3/16”...
  • Page 39 Aloft 120 Installation Glass Spine Screen Install Install Glass into Channel Mount • Insert polycarbonate spacers (3 places) down in between glass screen and rail so that the spacer Set Screw Polycarbonate is located on the side directly ¼-28 x ¼”...

  • Page 40: End Cap Installation

    Aloft 120 Installation Glass Spine Screen Install End Cap Installation • If necessary, shave excess paint on tabs to insure end cap is properly seated. Rail Cover Installation End Cap 2 places • Tap gently using soft mallet until end cap is properly seated.
  • Page 41 Aloft 120 Installation Tackable Spine Screen Install Drill 0.20” diameter holes through worksurface in 4 places When both territory and spine #10-32 x 1 1/2” screens are required, attach territory Flat head machine screw screen first. Then install spine screen, No.
  • Page 42 Aloft 120 Installation ***SAVE THESE INSTRUCTIONS*** Revision Date 08-16-2017...

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