Table of Contents
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PLEASE NOTE THE ANSI A92.2 STANDARD AND THE MANUAL OF RESPONSIBILITIES CONTAINS RECENTLY
UPDATED INFORMATION. DEALERS, OWNERS, USERS, OPERATORS, LESSORS AND LESSEES MUST ADHERE TO
THESE UPDATED STANDARDS.
YOU HAVE READ AND UNDERSTOOD ALL INFORMATION IN BOTH
OPERATOR'S AND SERVICE MANUALS, PROVIDED WITH EACH
VERSALIFT.
AND IS THE SOLE PROPERTY OF TIME MANUFACTURING CO.
CONTENTS ARE NOT TO BE DISCLOSED, COPIED, OR REPRODUCED
IN ANY MANNER WITHOUT THE EXPRESSED, WRITTEN PERMISSION
OF TIME MANUFACTURING CO.
Time Manufacturing Co. 7601 Imperial Drive P.O. Box 20368 Waco, Texas 76702 Phone: 254-399-2100 Fax: 254-751-0775
Time Manufacturing Co. reserves the right to improve the design or change specifications at any time without notice.
Operator's Manual
VO-452/455/460-MHI
Aerial Device
SERIAL NUMBER
39049-01
MANUAL PART NUMBER
ATTENTION:
DO NOT ATTEMPT TO OPERATE THIS VERSALIFT UNTIL
THIS MANUAL CONTAINS CONFIDENTIAL INFORMATION
01/17
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Table of Contents
Summary of Contents for Versalift VO-452-MHI
- Page 1 UPDATED INFORMATION. DEALERS, OWNERS, USERS, OPERATORS, LESSORS AND LESSEES MUST ADHERE TO THESE UPDATED STANDARDS. ATTENTION: DO NOT ATTEMPT TO OPERATE THIS VERSALIFT UNTIL YOU HAVE READ AND UNDERSTOOD ALL INFORMATION IN BOTH OPERATOR’S AND SERVICE MANUALS, PROVIDED WITH EACH VERSALIFT.
- Page 3 MANUFACTURING COMPANY OWNER’S WARRANTY The Versalift Aerial Platform Lift is engineered and designed to perform as stated on published specifications. Only quality material and workmanship are used in the manufacture of this product. With proper installation, regular maintenance, and periodic repair service, the equipment will provide excellent service.
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Page 5: Table Of Contents
VO-452/455/460-MHI Dimensional Specifications ............... 3-5 VO-452/455/460-MHI Vehicle Specifications ................3-9 Operation Section 4 Positioning the Versalift for Operation ..................4-1 Aerial Lift Operations ........................4-2 Cab Control Operation ........................ 4-4 Ground Control Operation ......................4-4 Lower Control Operation ......................4-5 Upper Control Operation ...................... -
Page 7: Introduction
Responsibilities. Detailed information for the maintenance inspection ADDITIONAL MANUAL FEATURES and service of the Versalift aerial device can be found in the accompanying Service Manual. Should further Danger, caution, and warning notes are indented, installation information be required, contact your local bold faced, and separated from the regular text to Versalift dealer or Time Manufacturing Company. - Page 8 VERSALIFT VO-452/455/460-MHI 39049-01 01/17...
- Page 9 FAILURE TO COMPLY with your REQUIRED RESPONSIBILITIES in the use and operation of the Aerial Device could result in DEATH OR SERIOUS INJURY. DANGER: READ AND UNDERSTAND THIS MANUAL BEFORE ATTEMPTING TO OPERATE THIS AERIAL DEVICE. VERSALIFT VO-452/455/460-MHI 39049-01 01/17...
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Page 10: Decals
It is extremely important for the operator to be thoroughly familiar with the Versalift aerial device. Study the information in this manual and the Versalift controls until both are completely mastered. Then go to a large, open area to practice using the aerial lift. - Page 11 VERSALIFT VO-452/455/460-MHI 39049-01 01/17...
- Page 12 VERSALIFT VO-452/455/460-MHI 39049-01 01/17...
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Page 13: Think Safety
The following sketches illustrate some of the unsafe situations that might occur during the use or operation of the Versalift. Some of these safety problems are very basic and as a result are often taken for granted. Don’t park the truck on a hill unless absolutely necessary. - Page 14 Avoid dropping tools. Use a hand line to raise or lower tools to/from the platform. Stow the booms securely before moving the truck. Stand only on the platform floor. VERSALIFT VO-452/455/460-MHI 39049-01 01/17...
- Page 15 Don’t climb out of a raised platform onto poles, etc. Keep the fiberglass booms clean and dry. Foreign substances on the booms conduct electricity. VERSALIFT VO-452/455/460-MHI 39049-01 01/17...
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Page 16: What Is Insulated And What Is Not Insulated
Area 3, Intermediate Structure – This section does not provide insulation. This area includes the lower steel portion of the upper boom, knuckle, and the VERSALIFT VO-452/455/460-MHI 39049-01 01/17... -
Page 17: Additional Safety Considerations
13. Do not contact energized conductors with the winch line. Contacting the load line with an VERSALIFT VO-452/455/460-MHI 39049-01 01/17... -
Page 19: Specifications
The rod eyes for both The major components of this system are ¾” (19 mm) cylinders are attached by threading and welding. Both VERSALIFT VO-452/455/460-MHI 39049-01 01/17... -
Page 20: Vo-452/455/460-Mhi Option Specifications
SLOPE INDICATORS - Slope indicators are required on Versalift units and supplied by Time Manufacturing PINS, BEARINGS, AND LUBRICATION – Pivot pins Co. Slope indicators shall be installed to indicate the are made from high strength hard chrome plated steel level of the rotation bearing relative to the ground. - Page 21 An air cylinder at the upper controls steel structure incorporating a 1.5" (38 mm) thick top and a toggle switch at the lower controls operate the plate which is machined flat to support the rotation VERSALIFT VO-452/455/460-MHI 39049-01 01/17...
- Page 22 The latch is actuated by a hydraulic cylinder and includes a manual over-ride to open the latch without hydraulic power. VERSALIFT VO-452/455/460-MHI 39049-01 01/17...
- Page 23 Add 6" (15 cm) for the 40" (1.02 m) pedestal. Add 12" (30 cm) for the 46" (1.17 m) pedestal. Actual travel height will vary with frame height, cab height, pedestal height, mounting location, etc. VERSALIFT VO-452/455/460-MHI 39049-01 01/17...
- Page 24 VERSALIFT VO-452/455/460-MHI 39049-01 01/17...
- Page 25 VERSALIFT VO-452/455/460-MHI 39049-01 01/17...
- Page 26 VERSALIFT VO-452/455/460-MHI 39049-01 01/17...
- Page 27 2. Actual curb weight for stability will vary with rated platform capacity, mounting configuration, frame stiffness, and stability test requirements. The values provided are for reference only. The actual curb weight required to pass the ANSI A92.2 stability test may be higher or lower. VERSALIFT VO-452/455/460-MHI 39049-01 01/17...
- Page 28 VERSALIFT VO-452/455/460-MHI 3-10 39049-01 01/17...
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Page 29: Operation
If there Only properly trained operators are qualified to operate is any doubt about vehicle stability under any the Versalift aerial lift. Operator training shall include condition, do not operate the lift. complete instruction and understanding of the manufacturer’s manuals, employer’s work rules, and... -
Page 30: Aerial Lift Operations
When the ground is too soft several times before an operator enters the platform. for the outriggers to be effective place outrigger pads This procedure will allow the operator to confirm the VERSALIFT VO-452/455/460-MHI 39049-01 01/17... - Page 31 APPROVED PERSONNEL RESTRAINT SYSTEM equipment which bridges the platform and the ground ATTACHED TO THE ANCHOR. FAILURE TO voids the insulation and must be eliminated when PROPERLY SECURE THE SAFETY BELT AND working near areas of electrical hazard. VERSALIFT VO-452/455/460-MHI 39049-01 01/17...
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Page 32: Cab Control Operation
This feature This option is particularly useful in keeping is especially convenient when the lift is being operated unauthorized personnel from operating the outriggers from the lower (turret) controls. VERSALIFT VO-452/455/460-MHI 39049-01 01/17... -
Page 33: Lower Control Operation
The Lower Controls are located on the turret as shown Figure 4.4. HYDRAULIC TOOL OPERATION AT THE GROUND (Optional) - The aerial lift can be equipped with open- CONTROL SELECTOR LEVER - The detented control center or closed-center hydraulic tools that operate VERSALIFT VO-452/455/460-MHI 39049-01 01/17... - Page 34 The two-speed throttle control is operated by a three-position toggle switch at the pedestal. To speed up the engine from the pedestal, push the toggle to the “ENGAGE” position. Allow the toggle to return to the neutral or centered position. VERSALIFT VO-452/455/460-MHI 39049-01 01/17...
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Page 35: Upper Control Operation
(i.e. a valve spool stuck in the open adjusting how far the control is moved. Flow can be position) or other hydraulic emergency. Push the directed to one function or multiple functions VERSALIFT VO-452/455/460-MHI 39049-01 01/17... - Page 36 JIB TILT - This control tilts the jib pole a total of 125° plunger to rise to the neutral position. A second push relative to the upper-boom. on the plunger may be required to get the latching VERSALIFT VO-452/455/460-MHI 39049-01 01/17...
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Page 37: Storing The Aerial Lift
TO THE UNIT DO NOT DRIVE THE TRUCK UNTIL THE AERIAL LIFT IS STORED AND THE UPPER 4. Carefully allow the latch arm to rotate counter- BOOM IS SECURED WITH THE UPPER BOOM TIE- clockwise under spring power until it stops. DOWN STRAP. VERSALIFT VO-452/455/460-MHI 39049-01 01/17... -
Page 38: Lifting Eye
MAY RESULT FROM MISUSE OR FAILURE extended by removing the retainer pin, sliding the CAUSED BY MISUSE OF THE AERIAL LIFT OR pole to the desired position, and then re-inserting the ITS COMPONENTS. BEFORE OPERATION KNOW retainer pin. VERSALIFT VO-452/455/460-MHI 4-10 39049-01 01/17... - Page 39 OBJECT FOR LIFTING BECAUSE THE HOOK ON The winch rope must be treated as a conductor. Dirt, THE WINCH LINE MAY DAMAGE OR CUT THE grease, and moisture absorbed by the rope will make ROPE. THE RECOIL FROM ROPE FAILURE OR VERSALIFT VO-452/455/460-MHI 4-11 39049-01 01/17...
- Page 40 AT ALL TIMES BECAUSE THE WINCH DRUM AND ROPE ATTACHMENT ARE NOT DESIGNED FOR FULL ROPE EXTENSION. THE RECOIL FROM ROPE DETACHMENT OR FALLING OBJECTS CAN CAUSE DEATH OR SERIOUS INJURY TO THE OPERATOR OR GROUND CREW. VERSALIFT VO-452/455/460-MHI 4-12 39049-01 01/17...
- Page 41 Rotate the lift by using a 7/8 in. hex socket, an extension, and a ratchet to rotate the gearbox input shaft accessible through the access hole on the turret. VERSALIFT VO-452/455/460-MHI 39049-01 01/17...
- Page 42 OVERRIDE TO OPERATE THE LIFT WITHOUT THE HYDRAULIC OIL SPRAY. THIS SPRAY OR MIST OUTRIGGERS DEPLOYED CAN RESULT IN CAN PUNCTURE OR BECOME EMBEDDED SERIOUS INJURY OR DEATH. BENEATH THE SKIN OR CONTAMINATE THE EYES. THESE CONDITIONS REQUIRE IMMEDIATE MEDICAL ATTENTION. VERSALIFT VO-452/455/460-MHI 39049-01 01/17...
- Page 43 ENGINE FAILURE - If the prime power source fails, the optional backup pump system can be used for emergency operation. If this system is not installed, VERSALIFT VO-452/455/460-MHI 39049-01 01/17...
- Page 45 “Critical Fasteners” drawing in this section. All major hydraulic leak will create a slippery surface which is sections of the Versalift are bolted together and it is potentially hazardous. When a hydraulic leak is vital that these bolts remain tight. Visually inspect all encountered it must be repaired by the proper service the bolts for signs of relative movement.
- Page 46 Check for hydraulic leaks as well as leaks from the winch drive gearbox. LEVELING SYSTEM - The leveling system in the Versalift is subject to wear and has a limited life. SLOPE INDICATORS - The indicators are installed Failure of the leveling system may cause the platform at several locations on the Versalift chassis.
- Page 47 DAILY VISUAL MAINTENANCE AND INSPECTION CHECKLIST AND RECORD VERSALIFT VO-452/455/460-MHI, SERIAL NO. __________ VEHICLE NO. __________ Fill in date and initial boxes when each check is made. Refer to Daily Visual Inspection in this Operator’s Manual for complete description of checks. Additional copies of this form may be obtained from Time Manufacturing Company.
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